Mechanical Engineering Commons^™

Stick-Fixed Maneuver Points In Roll, Pitch, And Yaw And Associated Handling Qualities, Benjamin C. Moulton, Troy A. Abraham, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

The stick-fixed pitch maneuver point is an important measure of aircraft longitudinal dynamic response and handling quality characteristics, and includes effects of both aerodynamic and inertia properties of the aircraft about the pitch axis. In the present work, the existence of stick-fixed roll and yaw maneuver points is demonstrated, which are determined from the lateral forces, moments, and inertial properties of the aircraft. These stick-fixed roll and yaw maneuver points are directly related to the predicted lateral handling qualities. Example results are included for several aircraft that demonstrate the importance of this parameter when predicting the dynamic response of the …

Experimental And Modelling Of Lightning Damage To Carbon Fibre-Reinforced Composites Under Swept Stroke, Chengzhao Kuang, Kunkun Fu, Juhyeong Lee, Huixin Zhu, Qizhen Shi, Xiaoyu Cui

Mechanical and Aerospace Engineering Faculty Publications

Lightning swept stroke creates multiple lightning attachments along an aircraft in flight. This introduces distinct structural damage compared to that from a single-point lightning current injection test in laboratory. This study presents both experimental and numerical studies on lightning damage in carbon fibre-reinforced polymer (CFRP) composites under swept stroke. Coupled electrical–thermal finite element (FE) models were proposed to predict lightning damage to CFRP composites under single-point current injection and swept stroke, respectively. A lightning swept stroke testing method was proposed by embedding a copper wire inside the composites to simulate multiple lightning attachments on the composites. The FE-predicted damage from …

Molecular Dynamics Simulations Of The Spontaneous Deformation And Auxetics Behavior During Tensile Test Of A Nematic Liquid Crystal Elastomer Model, Haoran Wang, Nanang Mahardika

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Nematic liquid crystal elastomers (LCEs) are advanced materials known for their shape-changing capability in response to external stimuli such as heat, light and electromagnetic fields. This makes them excellent candidates for applications like soft robotics and energy harvesting. While studies on their physical behavior have shed light on the complex nonlinear mechanics of LCEs, investigations through all-atom molecular dynamics (MD) simulations remain an underutilized avenue compared to experimental and theoretical analyses. This limited use is primarily due to the lack of well-established frameworks for conducting high-fidelity atomistic simulations of LCEs. To bridge this gap, we introduce an all-atom MD simulation …

Dynamics And Scaling Of Particle Streaks In High-Reynolds-Number Turbulent Boundary Layers, Tim Berk, Filippo Coletti

Mechanical and Aerospace Engineering Faculty Publications

Inertial particles in wall-bounded turbulence are known to form streaks, but experimental evidence and predictive understanding of this phenomenon is lacking, especially in regimes relevant to atmospheric flows. We carry out wind tunnel measurements to investigate this process, characterizing the transport of microscopic particles suspended in turbulent boundary layers. The friction Reynolds number Re_𝜏 = O(10⁴) allows for significant scale separation and the emergence of large-scale motions, while the range of viscous Stokes number St⁺ = 18–870 is relevant to the transport of dust and fine sand in the atmospheric surface layer. We …

Towards A Virtual Test Framework To Predict Residual Compressive Strength After Lightning Strikes, Scott L.J. Millen, Xiaodong Xu, Juhyeong Lee, Suparno Mukhopadhyay, Michael R. Wisnom, Adrian Murphy

Mechanical and Aerospace Engineering Faculty Publications

A novel integrated modelling framework is proposed as a set of coupled virtual tests to predict the residual compressive strength of carbon/epoxy composites after a lightning strike. Sequentially-coupled thermal-electric and thermo-mechanical models were combined with Compression After Lightning Strike (CAL) analyses, considering both thermal and mechanical lightning strike damage. The predicted lightning damage was validated using experimental images and X-ray Computed Tomography. Delamination and ply degradation information were mapped to a compression model, with a maximum stress criterion, using python scripts. Experimental data, in which artificial lightning strike and compression testing were performed, was used to assess the predictive capabilities …

On Quantifying Uncertainty In Lightning Strike Damage Of Composite Laminates: A Hybrid Stochastic Framework Of Coupled Transient Thermal-Electrical Simulations, R. S. Chahar, J. Lee, T. Mukhopadhyay

Mechanical and Aerospace Engineering Faculty Publications

Lightning strike damage can severely affect the thermo-mechanical performance of composite laminates. It is essential to quantify the effect of lightning strikes considering the inevitable influence of material and geometric uncertainties for ensuring the operational safety of aircraft. This paper presents an efficient support vector machine (SVM)-based surrogate approach coupled with computationally intensive transient thermal-electrical finite element simulations to quantify the uncertainty in lightning strike damage. The uncertainty in epoxy matrix thermal damage and electrical responses of unprotected carbon/epoxy composite laminates is probabilistically quantified considering the stochasticity in temperature-dependent multi-physical material properties and ply orientations. Further, the SVM models are …

Bending Performance And Failure Mechanisms Of Hybrid And Regular Sandwich Composite Structures With 3d Printed Corrugated Cores, S.Z.H. Shah, Khurram Altaf, Juhyeong Lee, Tahir Sharif, Rizwan Saeed Choudhry, S. M. Hussain

Mechanical and Aerospace Engineering Faculty Publications

The effect of core geometry and hybridization on the bending performance and failure mechanisms of carbon fibre-reinforced polymer (CFRP) and glass fibre-reinforced polymer (GFRP) corrugated sandwich composite structures (SCS) were experimentally investigated using a three-point bend test. The CFRP and GFRP corrugated cores and facesheets were produced using Fused Filament Fabrication (FFF) and vacuum-assisted infusion processes, respectively. Three types of corrugated SCSs were built: SCSs with different core geometries (circular, square, trapezoidal, sinusoidal, and triangular), hybrid SCSs with different CFRP and GFRP cores and facesheets, and fully 3D-printed CFRP and GFRP SCSs. The corrugated SCS with square core geometry outperformed …

Multiscale Damage Modelling Of Notched And Un-Notched 3d Woven Composites With Randomly Distributed Manufacturing Defects, S.Z.H. Shah, Juhyeong Lee, P.S.M. Megat-Yusoff, Syed Zahid Hussain, T. Sharif, R.S. Choudhry

Mechanical and Aerospace Engineering Faculty Publications

This work proposes a stochastic multiscale computational framework for damage modelling in 3D woven composite laminates, by considering the random distribution of manufacturing-induced imperfections. The proposed method is demonstrated to be accurate, while being simple to implement and requiring modest computational resources. In this approach, a limited number of cross-sectional views obtained from micro-computed tomography (µCT) are used to obtain the stochastic distribution of two key manufacturing-induced defects, namely waviness and voids. This distribution is fed into a multiscale progressive damage model to predict the damage response of three-dimensional (3D) orthogonal woven composites. The accuracy of the proposed model was …

Microscale Modelling Of Lightning Damage In Fibre-Reinforced Composites, Scott L. J. Millen, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

In this work, three-dimensional (3D) finite element simulations were undertaken to study the effects of lightning strikes on the microscale behaviour of continuous fibre-reinforced composite materials and to predict and understand complex lightning damage mechanisms. This approach is different from the conventional mesoscale or macroscale level of analysis, that predicts the overall lightning damage in composite laminates, thus providing better understanding of lightning-induced thermo-mechanical damage at a fundamental level. Micromechanical representative volume element (RVE) models of a UD composite laminate were created with circular carbon fibres randomly distributed in an epoxy matrix. The effects of various grounding conditions (one-, two-, …

Developing Test Methods For Compression After Lightning Strikes, Xiaodong Xu, Scott L. J. Millen, Juhyeong Lee, Gasser Abdelal, Daniel Mitchard, Michael R. Wisnom, Adrian Murphy

Mechanical and Aerospace Engineering Faculty Publications

Research into residual strength after lightning strike is increasing within the literature. However, standard test methods for measuring residual compressive strength after lightning strikes do not exist. For the first time, a systematic experimental study is undertaken to evaluate modifications necessary to standard Compression After Impact (CAI) specimen geometry and test jig design to induce specimen failure at the lightning damage region. Four laboratory generated lightning strike currents with peak amplitudes ranging from 25 to 100 kA have been studied. Test set-up modifications were made considering the scale of the lightning damage and its potential proximity to specimen edges. Specimen …

An Alternate Dimensionless Form Of The Linearized Rigid-Body Aircraft Equations Of Motion With Emphasis On Dynamic Parameters, Douglas F. Hunsaker, Benjamin C. Moulton

Mechanical and Aerospace Engineering Student Publications and Presentations

The equations of motion for an aircraft can be linearized about a reference condition within the assumptions of small disturbances and linear aerodynamics. The resulting system of equations is typically solved to obtain the eigenvalues and eigenvectors that describe the small disturbance motion of the aircraft. Results from such an analysis are often used to predict the rigid-body dynamic modes of the aircraft and associated handling qualities. This process is typically carried out in dimensional form in most text books, or in nondimensional form using dimensionless parameters rooted in aerodynamic theory. Here we apply Buckingham’s Pi theorem to obtain nondimensional …

Simplified Mass And Inertial Estimates For Aircraft With Components Of Constant Density, Benjamin C. Moulton, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

Aircraft mass and inertial properties are required for predicting the dynamics and handling qualities of aircraft. However, such properties can be difficult to estimate since these depend on the external shape and internal structure, systems, and mass distributions within the airframe. Mass and inertial properties of aircraft are often predicted using computer-aided design software, or measured using various experimental techniques. The present paper presents a method for quickly predicting the mass and inertial properties of complete aircraft consisting of components of constant density. Although the assumption of constant density may appear limiting, the method presented in this paper can be …

Optimal Spacecraft Guidance, Matthew W. Harris, M. Benjamin Rose

Mechanical and Aerospace Engineering Faculty Publications

This book is designed for a one-semester course at Utah State University titled MAE 6570 Optimal Spacecraft Guidance. The class meets for 75 minutes, twice per week, for 14 weeks. There are no prerequisites other than graduate standing in engineering. Proficiency in calculus, differential equations, linear algebra, and computer programming is required. Students find that previous experience in space dynamics, linear multivariable control, or optimal control is helpful.

The goal of the book and course is for students to develop fundamental skills needed to do professional work in the area of spacecraft guidance. After working through the book, students should …

Study Into The Sensitity Of The G-H Method To Blending Distance, Cory Goates, Doug Hunsaker

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A numerical lifting-line method (implemented in an open-source software package) is presented which can accurately estimate the aerodynamics of wings with arbitrary sweep, dihedral, and twist. Previous numerical lifting-line methods have suffered from grid convergence challenges and limitations in accurately modeling the effects of sweep, or have relied on empirical relations for swept-wing parameters and have been limited in their application to typical wing geometries. This work presents novel improvements in accuracy, flexibility, and speed for complex geometries over previous methods. In the current work, thin-airfoil theory is used to correct section lift coefficients for sweep, providing a more general …

Design Of Composite Double-Slab Radar Absorbing Structures Using Forward, Inverse, And Tandem Neural Networks, Devin Nielsen, Juhyeong Lee, Young-Woo Nam

Mechanical and Aerospace Engineering Faculty Publications

The survivability and mission of a military aircraft is often designed with minimum radar cross section (RCS) to ensure its long-term operation and maintainability. To reduce aircraft’s RCS, a specially formulated Radar Absorbing Structures (RAS) is primarily applied to its external skins. A Ni-coated glass/epoxy composite is a recent RAS material system designed for decreasing the RCS for the X-band (8.2 – 12.4 GHz), while maintaining efficient and reliable structural performance to function as the skin of an aircraft. Experimentally measured and computationally predicted radar responses (i.e., return loss responses in specific frequency ranges) of multi-layered RASs are expensive and …

Hyper-Velocity Impact Performance Of Foldcore Sandwich Composites, Nathan Hoch, Chase Mortensen, Juhyeong Lee, Khari Harrison, Kalyan Raj Kota, Thomas Lacy

Mechanical and Aerospace Engineering Faculty Publications

A foldcore is a novel core made from a flat sheet of any material folded into a desired pattern. A foldcore sandwich composite (FSC) provides highly tailorable structural performance over conventional sandwich composites made with honeycomb or synthetic polymer foam cores. Foldcore design can be optimized to accommodate complex shapes and unit cell geometries suitable for protective shielding structures

This work aims to characterize hypervelocity impact (> 2000 m/s, HVI) response and corresponding damage morphologies of carbon fiber reinforced polymer (CFRP) FSCs. A series of normal (0° impact angle) and oblique (45° impact angle) HVI (~3km/s nominal projectile velocity) impact …

Predicting Stochastic Lightning Mechanical Damage Effects On Carbon Fiber Reinforced Polymer Matrix Composites, Juhyeong Lee, Syed Zulfiqar Hussain Shah

Mechanical and Aerospace Engineering Faculty Publications

Three stochastic air blast models are developed with spatially varying elastic properties and failure strengths for predicting lightning mechanical damage to AS4/3506 carbon/epoxy composites subjected to < 100 kA peak currents: (1) the conventional weapon effects program (CWP) model, (2) the coupled eulerianlagrangian (CEL) model, and (3) the smoothed-particle hydrodynamics (SPH) model. This work is an extension of our previous studies [1–4] that used deterministic air blast models for lightning mechanical damage prediction. Stochastic variations in composite material properties were generated using the Box-Muller transformation algorithm with the mean (i.e., room temperature experimental data) and their standard deviations (i.e., 10% of the mean herein as reference). The predicted dynamic responses and corresponding damage initiation prediction for composites under equivalent air blast loading were comparable for the deterministic and stochastic models. Overall, the domains with displacement, von-Mises stress, and damage initiation contours predicted in the stochastic models were somewhat sporadic and asymmetric along the fiber’s local orientation and varied intermittently. This suggests the significance of local property variations in lightning mechanical damage prediction. Thus, stochastic air blast models may provide a more accurate lightning mechanical damage approximation than traditional (deterministic) air blast models. All stochastic models proposed in this work demonstrated satisfactory accuracy compared to the baseline models, but required substantial computational time due to the random material model generation/assignment process, which needs to be optimized in future work.

Identifying Fibre Orientations For Fracture Process Zone Characterization In Scaled Centre-Notched Quasi-Isotropic Carbon/Epoxy Laminates With A Convolutional Neural Network, Xiaodong Xu, Aser Abbas, Juhyeong Lee

Mechanical and Aerospace Engineering Faculty Publications

This paper presents a novel X-ray Computed Tomography (CT) image analysis method to characterize the Fracture Process Zone (FPZ) in scaled centre-notched quasi-isotropic carbon/epoxy laminates. A total of 61 CT images of a small specimen were used to fine-tune a pre-trained Convolutional Neural Network (CNN) (i.e., VGG16) to classify fibre orientations. The proposed CNN model achieves a 100% accuracy when tested on the CT images of the same scale as the training set. However, the accuracy drops to a maximum of 84% when tested on unlabelled images of the specimens having larger scales potentially due to their lower resolutions. Another …

Collaborative Research: Harnessing Mechanics For The Design Of All-Solid-State Lithium Batteries, Haoran Wang

Funded Research Records

No abstract provided.

A Review Of Avian-Inspired Morphing For Uav Flight Control, Christina Harvey, Lawren L. Gamble, Christian R. Bolander, Douglas F. Hunsaker, James J. Joo, Daniel J. Inman

Mechanical and Aerospace Engineering Faculty Publications

The impressive maneuverability demonstrated by birds has so far eluded comparably sized uncrewed aerial vehicles (UAVs). Modern studies have shown that birds’ ability to change the shape of their wings and tail in flight, known as morphing, allows birds to actively control their longitudinal and lateral flight characteristics. These advances in our understanding of avian flight paired with advances in UAV manufacturing capabilities and applications has, in part, led to a growing field of researchers studying and developing avian-inspired morphing aircraft. Because avian-inspired morphing bridges at least two distinct fields (biology and engineering), it becomes challenging to compare and contrast …

A Tale Of Two Sides: Modeling Great Salt Lake Flows To Help Balance Current Ecosystem Influences, Eric Larsen

Research on Capitol Hill

USU senior Eric, hailing from Spanish Fork, studies mechanical engineering and funded this project through an engineering student grant. While there are several sampling stations that measure the waterflow of the Great Salt Lake, there are gaps in the data they collect that limit our ability to predict how water moves between the north and south sides of the lake. Eric has been developing machine learning models that more accurately portray the flows. This has applications for both GSL ecological preservation and the brine shrimp and salt industries. Eric loved how hands-on this project was, seeing the phenomenon that his …

Thermal Barrier Coating For Carbon Fiber-Reinforced Composite Materials, Heejin Kim, Jungwon Kim, Juhyeong Lee, Min Wook Lee

Mechanical and Aerospace Engineering Faculty Publications

Carbon fiber-reinforced plastic (CFRP) composites are widely employed in lightweight and high performance applications including supercars, aero-vehicles, and space components. However, although carbon fibers are thermally stable, the low thermal endurance of the matrix materials remains a critical problem in terms of the performance of the material. In this study, we proposed a new, Al₂O₃-based thermal barrier coating (TBC) for the CFRP composites. The TBC comprised α-phase Al₂O₃ particles with a mean diameter of 9.27 μm. The strong adhesion between the TBC and the CFRP substrate was evaluated using a three point bending …

Comparison Of Theoretical And Multi-Fidelity Optimum Aerostructural Solutions For Wing Design, Jeffrey D. Taylor, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

As contemporary aerostructural research for aircraft design trends toward high-fidelity computational methods, aerostructural solutions based on theory are often neglected or forgotten. In fact, in many modern aerostructural wing optimization studies, the elliptic lift distribution is used as a benchmark in place of theoretical aerostructural solutions with more appropriate constraints. In this paper, we review several theoretical aerostructural solutions that could be used as benchmark cases for wing design studies, and we compare them to high-fidelity solutions with similar constraints. Solutions are presented for studies with 1) constraints related to the wing integrated bending moment, 2) constraints related to the …

Low-Fidelity Method For Rapid Aerostructural Optimisation And Design-Space Exploration Of Planar Wings, Jeffrey D. Taylor, Doug F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

During early phases of wing design, analytic and low-fidelity methods are often used to identify promising design concepts. In many cases, solutions obtained using these methods provide intuition about the design space that is not easily obtained using higher-fidelity methods. This is especially true for aerostructural design. However, many analytic and low-fidelity aerostructural solutions are limited in application to wings with specific planforms and weight distributions. Here, a numerical method for minimising induced drag with structural constraints is presented that uses approximations that apply to unswept planar wings with arbitrary planforms and weight distributions. The method is applied to the …

3d-Printed Wings With Morphing Trailing-Edge Technology, Benjamin C. Moulton, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

In recent years, various groups have attempted to improve aircraft efficiency using wings with morphing trailing-edge technology. Most of these solutions are difficult to manufacture or have limited morphing capability. The present paper outlines a research effort to develop an easy to manufacture, fully 3D-printed morphing wing. This approach is advantageous due to the low cost, minimal man-hours required for manufacturing, and speed at which design iterations can be explored. Several prototypes were designed and tested and lessons learned from these iterations have been documented. Additionally, printer settings have been tested and catalogued to assist others attempting to reproduce these …

Sensitivity And Estimation Of Flying-Wing Aerodynamic, Propulsion, And Inertial Parameters Using Simulation, Jaden Thurgood, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

This paper explores the difficulties of aircraft system identification, specifically parameter estimation, for a rudderless aircraft. A white box method is used in conjunction with a nonlinear six degree-of-freedom aerodynamic model for the equations of motion in order to estimate 33 parameters that govern the aerodynamic, inertial, and propulsion forces within the mathematical model. The analysis is conducted in the time-domain of system identification. Additionally, all the parameters are estimated using a single flight rather than a series of shorter flights dedicated to estimating specific sets of parameters as is typically done. A final flight plan is developed with a …

Practical Implementation Of A General Numerical Lifting-Line Method, Cory D. Goates, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

A general numerical lifting-line method provides corrections to overcome the singularities inherent in the lifting-line downwash integrals in certain cases. These singularities have previously limited the scope of lifting-line theory to straight wings not in sideslip; in all other cases, more traditional numerical approaches to solving Prandtl's hypothesis fail to grid converge. However, this general numerical lifting-line method grid converges even for swept wings and wings in sideslip. In the current work, we apply the general numerical lifting-line method to any number of wings with arbitrary geometry. We also provide a dimensional derivation of the basic general numerical lifting-line equations …

Characterization Of The Common Research Model Wing For Low-Fidelity Aerostructural Analysis, Jeffrey D. Taylor, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

A characterization of the Common Research Model (CRM) wing for low-fidelity aerostructural optimization is presented. The geometric and structural properties are based on the CAD geometries and finite-element models for the CRM wing and the undeflected Common Research Model Wing (uCRM). Three approximations are presented for the elastic axis from previously-published studies on wing boxes similar to the uCRM, and approximations of the flexural and torsional rigidity are presented from a previously-published study using the uCRM wing. The characterization presented in this paper is intended to be used within low-fidelity aerostructural analysis tools to facilitate rapid design optimization and exploratory …

Comparison Of Theoretical And High-Fidelity Aerostructural Solutions, Jeffrey D. Taylor, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

As contemporary aerostructural research in aircraft design trends toward high-fidelity computational methods, aerostructural solutions based on theory are often neglected or forgotten. In fact, in many modern aerostructural wing optimization studies, the elliptic lift distribution is used as a benchmark in place of theoretical aerostructural solutions with more appropriate constraints. In this paper, we review several theoretical aerostructural solutions that could be used as benchmark cases for wing design studies, and we compare them to high-fidelity solutions with similar constraints. Solutions are presented for studies with 1) constraints related to the wing integrated bending moment, 2) constraints related to the …

Open Source Software Problems In Heat Transfer To Explore Assumptions And Models, Benjamin Pepper, Amir Behbahanian, Nick Roberts

Course Materials

Energy2D software can be downloaded here: http://energy.concord.org/energy2d/

After opening the application, choose File -> Open and select one of the .e2d files available for download here under additional files. Click the Run button to get started.

The main download has a document that provides a detailed description of the adaptation of a freely available software program, Energy2D, for problems focused on the exploration and limitations of assumptions made in models commonly used in an undergraduate heat transfer course. The motivation for creating homework problems that use Energy2D is to explore the accuracy and limitations of the models used in heat …