Mechanical Engineering Commons^™

Reducing Uncertainty In Sea-Level Rise Prediction: A Spatial-Variability-Aware Approach, Subhankar Ghosh, Shuai An, Arun Sharma, Jayant Gupta, Shashi Shekhar, Aneesh Subramanian

I-GUIDE Forum

Given multi-model ensemble climate projections, the goal is to accurately and reliably predict future sea-level rise while lowering the uncertainty. This problem is important because sea-level rise affects millions of people in coastal communities and beyond due to climate change's impacts on polar ice sheets and the ocean. This problem is challenging due to spatial variability and unknowns such as possible tipping points (e.g., collapse of Greenland or West Antarctic ice-shelf), climate feedback loops (e.g., clouds, permafrost thawing), future policy decisions, and human actions. Most existing climate modeling approaches use the same set of weights globally, during either regression or …

A Note From The Co-Editors, Jada C. Johnson

Ideas: Exhibit Catalog for the Honors College Visiting Scholars Series

An introduction to the fifth issue of the third volume of Ideas Magazine, concerning the thoughts, experience, and work of Dr. Marcelo J.S. de Lemos.

Rattle Detection – An Automotive Case Study, Orla Hartley

International Conference on Lean Six Sigma

This case study showcases the use of statistical tools to develop an objective Squeak and Rattle (S&R) measurement and detection test for End Of Line (EOL) sign off in an automotive manufacturing environment. Audio Induced S&R is an unwanted vibration within the vehicle caused by the sound system, impacting on customer perception of vehicle quality. Testing for S&R in an automotive environment has a key challenge; how to robustly detect a rattle at the EOL and thus prevent plant escapes to the customer. The objective test developed used microphones and analysers in order to replace an e subjective listening test. …

(Poster) Pneumatically Assisted Autocutter: Providing A Safe Workplace Environment For People With Disabilities, Ryan Kallenberger, Brian Galliher, Laura Johnson, Melanie Moore, Joseph Herzog, Renny Fernandez, Najmus Saqib

ASEE IL-IN Section Conference

We present a pneumatic autocutter to help workers with disabilities for reduced operator fatigue, increased efficiency, thereby giving enhanced capabilities when working on a production line without worrying about their ability to effectively do their jobs. We are students in a sophomore level six sigma based course through the R.B. Annis School of Engineering at the University of Indianapolis. The specific process of production being discussed involves cutting bulky cardboard frames with a metallic wire-mesh covering. The current process requires a considerable amount of physical labor from the operator; prolonged work results in gradial operator debility and injury. For Gateway …

(Poster) Automated Media Sweeper For Reducing Media Loss At Yamaha Marine Precision Propeller Facility, Kyla Christmas, Tyler W. Cole, Jevis T. Muluh, Ryan N. Veazie, Paul Talaga, George Ricco, Suranga Dhamarathne, Tyler Cook

ASEE IL-IN Section Conference

No abstract provided.

(Poster) Internal Restoration And Modernization Of A 1948 Wwii Era Jukebox, Miles Furr, Cristiana Olarinre, Joel Carpenter, Elijah Knox, George Ricco, Paul Talaga, Suranga Dharmarathne

ASEE IL-IN Section Conference

Using Six Sigma guidelines under the sponsorship of The University of Indianapolis in cooperation with the client, Brugh Industrial Engineering, this project is to modernize the functionality and interface of a Rockola Model 1428 Jukebox while maintaining its vintage appeal. The process of modernization includes meeting today's industrial safety standards, incorporating ethernet protocol, and utilizing a programmable logic controller, PLC. The jukebox is a showcase of current automation technology. Lighting has been upgraded from fluorescent and incandescent bulbs to addressable nano pixel LEDs. The amplifier, coin system, and record selection system were revitalized to OEM operation standards. All switches within …

(Poster) Citizens Energy Group: Mobile Water Distribution System For Providing Water And Reducing Plastic Waste, Alex Pruitt, Alysa Epperson, Jonathen Key, Victor Antoñon Rodriguez, Paul Talega, George Ricco, Suranga Dharmarathne, David Olawale, Najmus Saqib, James Emery

ASEE IL-IN Section Conference

During the 2017-2018 year, Citizens Energy Group partnered with the R.B. Annis school of engineering to develop a portable system to distribute water to people at outdoor events. During that academic year, initial designs and a small scale, functional prototype were completed. This year we built the full scale version. Throughout this project, we have implemented the Design for Six Sigma (DFSS) methodology to guide the design process. Within the R.B. Annis School of Engineering, this methodology has been adapted into the DesignSpine process. It’s a gate based process that uses gateways at key points in the design process to …

A Faculty Retreat Model Featuring Collaborative And Active Learning, Yeow Siow, Michael Scott, Houshang Darabi, Farzad Mashayek

ASEE IL-IN Section Conference

A workshop-style, active-learning model was recently implemented in a Mechanical and Industrial Engineering (MIE) department retreat prior to the start of the Fall 2018 term. The department is currently undergoing a curriculum redesign, and a special committee was created to design the talking points for the retreat. Among the concerns were: meaning of grades, expectation of grade distribution, adoption of teaching pedagogies that align with the department goals, and definition of teaching excellence. Opinions were divided, and many felt strongly about each topic. New and non-tenure-track faculty were initially assigned as scribe or presenter, so as to encourage participation. A …

Application Of Computational Tools To Spaghetti-Based Truss Bridge Design, Jin Xu, Jiliang Li, Nuri Zeytinoglu, Jinyuan Zhai

ASEE IL-IN Section Conference

Application of Computational Tools to Spaghetti-Based Truss Design

Statics and Strength of Materials are two foundational courses for Mechanical/Civil Engineering. In order to assist students in better understanding and applying concepts to a meaningful design task, SolidWorks and theoretical calculation were used for a spaghetti-bridge design contest with the constraints of given maximum weight and allowable support-material weight. As the first step of this iterative designing process, both extrude feature and structural member were introduced to model planar bridge trusses. Then SolidWorks’ Statics module was used to run FEA analysis of the structural performance in efforts to optimize the …

Design Of A Carburizing Treatment Of Steel Base Gear In The Materials Science Course, Jiliang Li, Jin Xu, Nuri Zeytinoglu, Jinyuan Zhai

ASEE IL-IN Section Conference

Diffusion PDE Application to Carburizing Treatment of Steel Base Gear

An introductory materials-science course is required in the mechanical engineering curriculum of many universities. This article describes an example effort to incorporate programming, diffusion transfer, heat treatment process and mechanical-property determination as an integral part of the materials-science course instruction. This effort was undertaken in order to give students additional experience in Fick’s 1^st and 2^nd laws and in-depth understanding of physics and mathematics involved in diffusion analysis. We chose to focus on Fick’s second law because its applications are not restricted to the materials-science field [1]. As …

Providing A Meaningful Lab Experience For A Manufacturing Processes Course, Kevin Molyet

ASEE IL-IN Section Conference

No abstract provided.

Introducing Concept Maps In Undergraduate Thermodynamics, Jessie Lofton

ASEE IL-IN Section Conference

Concept maps, also called mind maps, are a widely utilized educational tool. While numerous studies cite the benefits of concept mapping as a tool for student learning, the use of concept maps is more common in non-engineering disciplines. This study examines student perceptions and academic performance in an undergraduate, introductory Thermodynamics course for students majoring in Mechanical Engineering. The pedagogical approach includes incorporating student-developed concept maps, as well as an interactive study tool for First Law analysis. Qualitative and quantitative results are presented. Results are limited to a single institution and a small sample size of students. Future work will …

A Critical Look At Mechanical Engineering Curriculum: Assessing The Need, Yeow Siow, Jamison Szwalek, Jonathan Komperda, Houshang Darabi, Farzad Mashayek

ASEE IL-IN Section Conference

Since the Morrill Land-Grant Colleges Act in 1862, the U.S. higher education system has been serving the industrial world, and engineering study is the epitome of this ideal: Serve those who will practice it in the immediate future. The mechanical engineering curricula have long been evolving to meet the demand of the changing economy, and it may soon be due for a major update. This paper aims to present an initial effort to explore the need for a systematic redesign, or reform, of the mechanical engineering curriculum at [Institution X], where curricular changes during the past five decades have been …

Use Of Penetrating Asphalt Emulsions To Address High-Void Pavement Areas, Andrew Eicher, Curt Higginbotham

Purdue Road School

Longitudinal joints are high in air voids due to compaction limitations. Lowering the void content of these areas improves the durability of the pavement. Project data indicate that rapid penetrating emulsion (RPE) fills the voids beneath the surface of the pavement, reducing air and water intrusion while maintaining surface texture, whereas traditional emulsions seal the surface only. Lab tests have been developed to quantify the penetrating ability of an emulsion and resistance to water exposure. Join us for a discussion.

High-Throughput Nanoliter Dispensing Device For Biological Applications, Cole Reynolds, Euiwon Bae Dr., J Paul Robinson Dr.

The Summer Undergraduate Research Fellowship (SURF) Symposium

Pathogen identification is a field that can contribute largely to the prevention of the spreading of illness and disease. In the past, pathogen identification has been a long and arduous process due to the time-consuming processes and steps that requires technician’s time and effort. With new technologies emerging however, screening of bacteria colonies can be done in a quick and high-throughput way. The problem is that using the current methods, bacteria cannot be transferred to petri dishes fast enough to keep up with the new screening methods. The current study focuses on exploring different methods to create an ergonomic device …

Thermophotovoltaic Devices: Combustion Chamber Optimization And Modelling To Maximize Fuel Efficiency, Arnold Chris Toppo, Ernesto Marinero, Zhaxylyk Kudyshev

The Summer Undergraduate Research Fellowship (SURF) Symposium

Currently, 110 billion cubic meters of natural gas (primarily methane), a potent greenhouse gas, are flared off for environmental and safety reasons. This process results in enough fuel to provide the combined natural gas consumption of Germany and France. The research team developed a thermophotovoltaic device to convert thermal energy to electricity at a high efficiency using proprietary emitters and combustion system. With the current focus being fuel efficiency and the combustion process, the assembly was simulated using ANSYS Fluent modelling software and the following parameters were optimized: air/fuel ratios, flow rates, and inlet sizes. Simultaneously the heat transfer across …

Bacteria Movement Near Surfaces, Shulin Wang, Adib Ahmadzadegan, Arezoo Ardekani

The Summer Undergraduate Research Fellowship (SURF) Symposium

Understanding the behaviors of bacteria near surfaces is crucial in many biological and ecological applications. This knowledge can be used to hinder undesired biofilm formation on medical instruments and wounds. On top of that, it could also provide further insights in biodegradation of dispersed oil. In this work, the behavior of Escherichia Coli near a surface was experimentally studied. We utilized an inverted microscope in the phase filed illumination mode and processed acquired images to track the motions of bacteria near surfaces with high accuracy and repeatability. Distribution of the cells when they reached a steady state shows that the …

Purdue Air Sense: A Methodology For Improving The Accuracy Of Ambient Aerosol Mass Concentration And Size Distribution Measurement With Low-Cost Optical Sensing Techniques, Rishabh Ramsisaria, Satya Sundar Patra, Brandon Emil Boor

The Summer Undergraduate Research Fellowship (SURF) Symposium

There is a global lack of a means for monitoring air pollutant levels at a local level due to expensive and bulky instrument requirements. It is important to monitor toxic gas levels, as well as particulate matter levels, in the atmosphere to study their effects on human health and to further develop city- and community-level air pollution solutions. In this study, with the means of a Raspberry Pi, low-cost Alphasense Optical Particle Counter and gas sensors, and methodical calibration techniques, we built a portable 3-D printed module powered by clean electricity generated by an on-board Voltaic solar cell that measures …

Reliability Of Lead-Free Solder Joints Under Combined Shear And Compressive Loads, Ian Bernander, Travis Dale, Yuvraj Singh, Ganesh Subbarayan

The Summer Undergraduate Research Fellowship (SURF) Symposium

In electronic assemblies, solder joints are used to create electrical connections, remove heat, and mechanically support the components. When an electronic device is powered on, the solder joints and the board they are attached to heat up, expanding at different rates. Due to the difference in expansion, shear stress is imposed on the solder joints. As the device is powered on and off, this shear stress can eventually fracture the solder joint, causing the device to fail. Therefore, to increase the lifespan of electronics, it is important to investigate the mechanical properties of solder alloys. The present study investigates how …

Universality In Viscous Fluid Spreading And Leveling, Zoë S. Penko, Ivan C. Christov, Daihui Lu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Multiphase fluid flows, or flows where the dynamics of an interface between unlike fluids can be observed, require study to further understand the fundamental relationships of the fluids’ properties and their dynamics in multiple applications. The scope of this research project pertains to low Reynolds number flow, a dense fluid spreading through a less dense ambient fluid, with the spreading fluid movement being driven by gravitational buoyancy forces and density differences. The primary investigation involves studying the spreading and leveling of such fluids in shaped geometries, such as subsurface fractures. The objective is to determine the effect of a wide …

Waste Heat Recovery From A Vented Electric Clothes Dryer Utilizing A Finned-Tube Heat Exchanger, Abdul Raheem A. Shaik, Stephen L. Caskey, Eckhard A. Groll

The Summer Undergraduate Research Fellowship (SURF) Symposium

Conventional residential clothes dryers continuously vent moist, hot air during the drying process. The vented air leaves the home but still has useful temperature and humidity that could be recovered to offset other heating demands in the home. A study is carried out to quantify the amount of heat extracted from the waste heat stream of a conventional, vented clothes dryer. To extract the heat, a water cooled, fin-and-tube heat exchanger is located within the exhaust duct. A steady state thermodynamic dry coil and wet coil model was built in Engineering Equation Solver (EES). The model accounts for the heat …

Developing An Electromechanical Carbon Dioxide Sensor For Occupancy Monitoring, Joshua L. Jenkins, Allison K. Murray, Jeffrey F. Rhoads

The Summer Undergraduate Research Fellowship (SURF) Symposium

The Energy Information Administration reported in 2012 that heating and cooling processes consume nearly 35% of the total energy used by commercial buildings. In an effort to limit the amount of energy wasted in conditioning empty buildings and rooms, various occupancy detection techniques have been developed that can be paired with a smart heating, ventilation, and air conditioning (HVAC) control system. This work focused on the development of a novel carbon dioxide detector that is sensitive enough to accurately determine if, and when, a room is occupied. To test the new sensor design, a customized chamber with gas inlets was …

Study Of The Effective Thermal Conductivity Of Polymer Composites With Varying Filler Arrangements, Debraliz Isaac Aragones, Rajath Kantharaj, Aaditya Candadai, Amy Marconnet

The Summer Undergraduate Research Fellowship (SURF) Symposium

Alternative thermal management solutions for electronic devices are being widely explored due to the increasing heat concentration that results from shrinking sizes and increasing power of modern electronics. Clearly, there is a need to spread the heat effectively in these systems, and polymer composites can potentially provide high thermal conductivity at low filler fraction while maintaining desirable mechanical properties for electronic packaging. The present study aims to investigate the effective thermal conductivity of various copper filler arrangements in a polymer matrix. The polymer composites are fabricated using laser cut acrylic templates to embed aligned copper rods in epoxy and create …

Micro-Manipulation Using Learned Model, Matthew A. Lyng, Benjamin V. Johnson, David J. Cappelleri

The Summer Undergraduate Research Fellowship (SURF) Symposium

Microscale devices can be found in applications ranging from sensors to structural components. The dominance of surface forces at the microscale hinders the assembly processes through nonlinear interactions that are difficult to model for automation, limiting designs of microsystems to primarily monolithic structures. Methods for modeling surface forces must be presented for viable manufacturing of devices consisting of multiple microparts. This paper proposes the implementation of supervised machine learning models to aid in automated micromanipulation tasks for advanced manufacturing applications. The developed models use sets of training data to implicitly model surface interactions and predict end-effector placement and paths that …

Validation Of Lateral Gap Leakage Objective Function For Use In Multi-Objective Optimization Of Gerotor Pumps, Kevin Cohen, Andrew Robison, Andrea Vacca

The Summer Undergraduate Research Fellowship (SURF) Symposium

Gerotor pumps are a common pump choice used in the automotive, agricultural, and construction fields for their low cost and durability. Recently, demanding applications have called for significant design improvements in gear geometry. To address these design challenges, multi-objective optimization has been applied to gear geometry. The goal of this work is to introduce minimizing of lateral-gap leakage to the multi-objective optimization. An objective function for evaluating lateral-gap leakage based on 1D, pressure driven flow is proposed. This simplified approach is compared to CFD simulation solving of Reynolds equation with two pressure boundaries. Comparison of the simplified relation and the …

Experimental Validation Of A Numerical Phase Change Model For Microchannel Slug Flow Boiling, Christian J. Retter, Todd A. Kingston, Justin A. Weibel, Suresh V. Garimella

The Summer Undergraduate Research Fellowship (SURF) Symposium

Thermal management of high-power electronic devices continues to be a critical challenge. Flow boiling in microchannel heat sinks has been demonstrated to be an effective method for removing high heat fluxes from these devices owing to utilization of the latent heat of the fluid and the large surface area enhancement for heat exchange. However, microchannel flow boiling technologies have yet to be broadly implemented due to a lack of experimentally validated prediction and design tools. The goal of this study is to use high-fidelity experimental data to validate a previously developed numerical phase change model, to help enable physics-based prediction …

Predict The Failure Of Hydraulic Pumps By Different Machine Learning Algorithms, Yifei Zhou, Monika Ivantysynova, Nathan Keller

The Summer Undergraduate Research Fellowship (SURF) Symposium

Pump failure is a general concerned problem in the hydraulic field. Once happening, it will cause a huge property loss and even the life loss. The common methods to prevent the occurrence of pump failure is by preventative maintenance and breakdown maintenance, however, both of them have significant drawbacks. This research focuses on the axial piston pump and provides a new solution by the prognostic of pump failure using the classification of machine learning. Different kinds of sensors (temperature, acceleration and etc.) were installed into a good condition pump and three different kinds of damaged pumps to measure 10 of …

Development Of Closures For Collisions Between Realistic Particles, Cary Faulkner, Aaron Morris

The Summer Undergraduate Research Fellowship (SURF) Symposium

Systems consisting of solid particles can exhibit fluid-like motion and are common in industrial applications such as pharmaceutical or food processing. Such granular flows are often studied using simulation methods. One common simulation method is the discrete element method (DEM), which solves for the motion of individual particles based on Newton’s laws. However, large-scale particulate systems are difficult to study using DEM due to excessively long simulation times. The goal of this study is to reduce the computational load of these large-scale simulations. Instead of resolving particle trajectories throughout each collision, a scattering function is developed that directly relates the …

Design Of Selectively Compliant Morphing Wind Turbine Blade Section Using Bistable Laminate For Passive Load Alleviation, Abhishek Chopra, Dr. Andres Arrieta, Janav Udani, Jose Rivas Padilla

The Summer Undergraduate Research Fellowship (SURF) Symposium

The design of passively controlled compliant morphing structures for large scale wind turbine blades has been of interest due to the inherent advantages of lower mass and reduced complexity over their active counterparts. Previous studies have indicated that embedding a locally bi-stable element within the turbine blade section successfully allows for achieving passive load alleviation. The embedded bi-stable member switches from one stable state to another at a critical aerodynamic load. This local structural change results in a global shift in the aeroelastic response of the blade section. Building on these preliminary results, this research investigates a two- dimensional wind …

Parallel Computation Using Mems Oscillator-Based Computing System, Xinrui Wang, Ilias Bilionis, Salar Safarkhani

The Summer Undergraduate Research Fellowship (SURF) Symposium

In recent years, parallel computing systems such as artificial neural networks (ANNs) have been of great interest. In these systems which emulate the behavior of human brains, the processing is carried out simultaneously. However, it is still a challenging engineering problem to design highly efficient hardware for parallel computing systems. We will study the properties of networks of Microelectromechanical System (MEMS) oscillators to explore their capabilities as parallel computing infrastructure. Furthermore, we simulate the time-variant states of MEMS oscillators network under various initial conditions and performance of certain tasks. Recent theoretical results show that networks of MEMS oscillators have some …