Mechanical Engineering Commons^™

Improving The Regression Rate Of An Htpb Hybrid Rocket Fuel Grain, Travis Wesley Belcher

Open Access Theses & Dissertations

Hybrid rockets are the combination of liquid and solid propellant systems. The University of Texas at El Paso (UTEP) is currently researching combining Hydroxyl-Terminated Polybutadiene (HTPB) and Hydroxyl Ammonium Nitrate (HAN) in preparation for conducting testing using an Air Force developed monopropellant known as AF-M315E as an oxidizer. A new system was developed to conduct this testing based in the Goddard Laboratory at UTEP. This system was subjected to a series of tests to ascertain its performance characteristics, which are detailed in this Thesis.

The Development Of A Data Acquisition And Control System For Rocket Propulsion Research, Javier Chaparro

Open Access Theses & Dissertations

The MIRO Center for Space Exploration Technology Research (cSETR) at the University of Texas at El Paso (UTEP) has developed the Technology Research and Innovation Acceleration Park (tRIAC) in Fabens, Texas. This facility has been established in order to meet new research demands for experimental testing of Liquid Oxygen (LOX)/Liquid methane (LCH4) propulsion systems. Within this facility, a vertical test stand capable of measuring up to 3,000lbf will be constructed for main engine testing of the JANUS and DAEDALUS vehicle programs.

In order to meet challenges of precise remote system operation and data acquisition during engine testing, cSETR designed and …

Design Of A 2000 Lbf Lox/Lch4 Throttleable Rocket Engine For A Vertical Lander, Israel Lopez

Open Access Theses & Dissertations

Liquid oxygen (LOX) and liquid methane (LCH4) has been recognized as an attractive rocket propellant combination because of its in-situ resource utilization (ISRU) capabilities, namely in Mars. ISRU would allow launch vehicles to carry greater payloads and promote missions to Mars. This has led to an increasing interest to develop spacecraft technologies that employ this propellant combination.

The UTEP Center for Space Exploration and Technology Research (cSETR) has focused part of its research efforts to developing LOX/LCH4 systems. One of those projects includes the development of a vertical takeoff and landing vehicle called JANUS. This vehicle will employ a LOX/LCH4 …

Microstructure And Mechanical Properties Of Sputter-Deposited Nanocrystalline W1-Ymoyo3 Thin Films, Gabriel Lopez

Open Access Theses & Dissertations

Currently, there is a wide-spread interest in the design and development of indium (In) free transparent conductive oxides (TCOs) for utilization in photovoltaics and optoelectronics. Tungsten oxide (WO3)-based materials are being explored for their utilization in solar cells, photo-electrochemical cells (PECs), electrochromic (EC) "smart windows," information displays, variable reflectance mirrors, and photo-detector materials. Designing ternary compounds or composite/hybrid structures coupled with tailoring the nano-architectures of WO3-based materials has been considered to be attractive develop potential candidates with enhanced performance. In this context, in this Thesis work, an attempt is made to prepare W-Mo-O nanocomposite films, which can be considered as …

Hardware Development And Testing For Lox/Lch4 Rocket Engine, Pedro Nunez

Open Access Theses & Dissertations

The University of Texas at El Paso (UTEP) Center for Space Exploration and Technology Research (cSETR) has focused its research efforts on developing LOX/LCH4 propulsion systems. As part of the Janus Sub-orbital vehicle program, UTEP is developing a 2000 lbf throttleable rocket engine (Chrome X). The first iteration of this engine design will be geared for further optimization towards a flight engine. Components like electric motors, valves, and sealants have been selected to achieve throttle ability and sealing of the engine. These components play a crucial part on the engine to be able to have a successful firing. As part …

Three Dimensional Finite Element Model For Residual Stresses In Parts Manufactured By Slm And Ebm, Jesus Gerardo Reyes Schuldes

Open Access Theses & Dissertations

Ongoing research efforts in industry and academia have a focus on optimal build parameters that lead to suitable mechanical properties with minimum defects in parts manufactured by powder bed fusion additive manufacturing technologies, such as Electron Beam Melting (EBM) and Selective Laser Melting (SLM). Additional and significant resources, including energy, time, and money are spent as a result of obligatory post-manufacturing heat and/or mechanical treatment to ensure optimum mechanical properties. One intrinsic fault in these technologies, which contributes to the need for treatment processes after part fabrication, is the creation of residual stresses during these processes. Residual stresses remain in …

Design Optimization For Heat Dissipation In Polymer Additive Manufacturing With Joule Heating, Tania Alejandra Ventura

Open Access Theses & Dissertations

Nowadays, the use of additive manufacturing (AM) is mainly focused on the production of prototypes with the purpose of evaluating a design. This industry has become a subject of constant reinvention; in fact, an emerging application of AM is focused on creating parts with embedded electronics. However, the development of both traditional and additive manufactured electronics has led to an increase in power densities and size reduction. Consequently, thermal management has become essential in electronics, as overheating decreases reliability of the component leading to a premature failure.

In this study, a polycarbonate component design with integral electrical circuitry that is …

Development And Integration Of The Janus Robotic Lander: A Liquid Oxygen - Liquid Methane Propulsion System Testbed, Raul Ponce

Open Access Theses & Dissertations

Initiatives have emerged with the goal of sending humans to other places in our solar system. New technologies are being developed that will allow for more efficient space systems to transport future astronauts. One of those technologies is the implementation of propulsion systems that use liquid oxygen and liquid methane (LO2-LCH4) as propellants.

The benefits of a LO2-LCH4 propulsion system are plenty. One of the main advantages is the possibility of manufacturing the propellants at the destination body. A space vehicle which relies solely on liquid oxygen and liquid methane for its main propulsion and reaction control engines is necessary …

Design & Analysis Of A 500 Lbf Liquid Oxygen And Liquid Methane Rocket Engine, Daniel Eduardo Vargas

Open Access Theses & Dissertations

The rapid growth in demand for spacecraft technologies has spawned a need for a variety of new and innovative research. The utilization of liquid oxygen (LOX) and liquid methane (LCH4) in rocket engines have played an important role in space exploration efforts to promote missions to Mars with in-situ resource utilization for propellant production. This will allow the production of fuel needed to come back to Earth making the overall mission more cost effective by enabling larger usable mass.

The Center for Space Exploration and Technology Research has focused its efforts to developing Liquid Oxygen (LOX) and Liquid Methane (LCH4) …

The Design, Construction And Operation Of System To Analyze The Decomposition Gases Of Af-M315e, Jonathan Alejandro Valenzuela Brok

Open Access Theses & Dissertations

With the current trend of aerospace organizations towards developing green monopropellant, the key priority is to eliminate the use of highly dangerous monopropellants, such as hydrazine. In that vein, one of the best candidates to replace hydrazine is a monopropellant known as AF-M315E. AF-M315E was developed by the Air Force and is currently being advanced by NASA and private corporations for use on various satellite platforms, with NASA looking to launch a test satellites part of their Green Propellant Infusion Mission (GPIM), Raytheon providing support on the Missile Defense Agency's Network Centric Airborne Defense Element (NCADE) program and Department of …

Comprehensive Finite Element Modeling Of Ti-6al-4v Cellular Solids Fabricated By Electron Beam Melting, Edel Arrieta

Open Access Theses & Dissertations

Additive manufacturing permits the fabrication of cellular metals which are materials that can be highly customizable and possess multiple and extraordinary properties such as damage tolerance, metamorphic and auxetic behaviors, and high specific stiffness. This makes them the subject of interest for innovative applications. With interest in these materials for energy absorption applications, this work presents the development of nonlinear finite element models in commercial software platforms (MSC Patran/Nastran) that permit the analysis of the deformation mechanisms of these materials under compressive loads. In the development of these models, a detailed multiscale study on the different factors affecting the response …

Redesign Of A Volume Adjustable Transtibial Prosthetic Socket, Samuel Terrazas Quezada

Open Access Theses & Dissertations

Recent research and development in prosthetics have aimed at improving socket designs and components to mimic more efficiently the human body. One such innovation is the Aperture Socket, a low-cost volume adjustable prosthetic socket. During the validation stage of its development, the Aperture Socket successfully demonstrated that it could compensate for volume changes, but various improvements on use and comfort were identified. This project develops and tests a redesign of the Aperture Socket previously developed for amputees in developing countries and subsequently patented and licensed to LIMBS International, Inc.

The first phase of this study was the creation of various …

Studies On Woven Carbon/Vinyl Ester Composites: Environmental Effects, Joining And Hybridization, Ricardo Garcia

Open Access Theses & Dissertations

The incessant demand for fiber reinforced polymer composites, or FRPCs, in industrial applications which desire materials that possess high strength-to-weight ratios, generates a theory-to-practice void which must be filled with scientific research. In this Thesis, woven carbon/vinyl ester composites are studied under a wide spectrum of settings and conditions. The adverse effects of sea water environment and arctic temperatures on such mentioned composites are explored in the form of moisture uptake, impact on flexural modulus, strength and structural damage. It was found that sea water saturation in general degrades the flexural strength up to 19.45%, and arctic exposure and combined …

Structural And Mechanical Characterization Of Nanocrystalline Tungsten And Tungsten-Based Alloy Thin Films For Extreme Environment Applications, Gustavo Martinez

Open Access Theses & Dissertations

Extreme environments associated with nuclear applications often results in degradation of the physical, mechanical and thermo-mechanical properties of the materials. Tungsten (W) exhibits unique physical and mechanical properties, which makes tungsten a good candidate for nuclear applications; however, intrinsic W exhibits low fracture toughness at all temperatures in addition to a high ductile to brittle transition. In the present work, nanocrystalline W, W-Y and W-Mo alloys were nanoengineered for nuclear applications. Nanocrystalline tungsten coatings with a thickness of ~1 µm were deposited onto Silicon (100) and Sapphire (C-plane) using RF and DC sputtering techniques under various growth conditions. Yttrium content …

Characterization Of Electrically Conductive Inks In Simulated Space Environment, Kazi Md Masum Billah

Open Access Theses & Dissertations

Increasing numbers of satellite missions necessitate a standalone power supply with self-recovery capabilities in case of failure in the space environment. A self-repairing kit was developed with the capabilities to repair the damaged solar array by dispensing conductive inks. Dispensing of conductive materials using direct writing technology to the space environment not only repairs damaged electronic components but also demonstrates the possibilities of manufacturing in outer space. For earth application, properties of direct writing inks have been evolved. In space application, direct writing inks or conductive inks have some issues such as outgassing, vapor pressure, curing etc.Therefore, having the properties …

Process Development And Characterization Of Smart Parts Fabricated Using Powder Bed Fusion Additive Manufacturing Technologies, Mohammad Shojib Hossain

Open Access Theses & Dissertations

The fields of modern energy conversion, e.g., fossil fuel, natural gas, and coal power plants, are in increased need of health monitoring and data collection (temperature, pressure, and flow rate) to improve process efficiency and satisfy the demand for clean energy. In situ process monitoring can lead to a robust automated system to achieve the goal. The monitoring equipment or sensors in energy systems components (e.g., pressure tube, turbine blade, and fuel injector) undergo high temperature, high pressure, and corrosive environments; for example, combustion inlet conditions can reach up to 810 K and 2760 kPa [1]. Therefore, a reliable, accurate, …

Design Of A 1 Megawatt Heat Input Direct Power Extraction System For Advanced Topping Cycles, Brian Matthew Lovich

Open Access Theses & Dissertations

Power development has become a standard for living; as such more efficient and cleaner methods are desired. One such method is that of the direct power extraction system utilizing Magnetohydrodynamic properties. This paper will discuss the combustor designed and developed for a direct power extraction system at the 1 MW heat input range. A short history of the power systems utilized with a focus on the direct power class will be conducted in the first chapter to give insight into the benefits of using the direct power system. Then a literature review the fundamentals of direct power systems will be …

Design And Development Of A Foil Application Tool For A Foil Embedding Process In The Multi3d Manufacturing System, Betty Elizabeth Mckenzie

Open Access Theses & Dissertations

Additive manufacturing (AM) encompasses different technologies, including material extrusion 3D printing, a technology commonly referred to as fused deposition modeling (FDM), which is the focus of the work described in this manuscript. Additive manufacturing is a growing technology with many applications in numerous fields from the air force to medical offices. FDM is a process that uses thermoplastics, in this case polycarbonate (PC), where the PC is heated and selectively dispensed in a layer-by-layer process to create a 3D printed part. Currently, FDM systems have advantages over subtractive manufacturing or machining because cavities and other components (e.g., microchips, valves, and …

Investigation On A Cooling Channel Design For A High Heat Flux Oxy-Fuel Direct Power Extraction Combustor, Luisa Alejandra Cabrera Maynez

Open Access Theses & Dissertations

The implementation of oxy-fuel technology in fossil-fuel power generation could result in a drastic increase of system efficiencies and a reduction of emissions. While typical system temperatures are dictated by material constraints, open-cycle magnetohydrodynamic (MHD) power generators have the potential to utilize the energy of undiluted flames. This work presents design and modeling strategies to develop steady-state supersonic MHD combustors operating at temperatures exceeding 3000 K. Throughout the study, computational fluid dynamics (CFD) models were extensively used as a design and optimization tool. A proof-of-concept 60 kWth model was designed, manufactured and tested in accordance to methods relevant to rocket …

Organic-Inorganic Graphite And Transition Metal Dichalcogenide Based Composites For 3d Printing, Jorge Alfredo Catalan Gonzalez

Open Access Theses & Dissertations

This project was multipronged to help fuse together topics of additive manufacturing and two-dimensional (2D) layered materials, and studying the mechanical and electrical properties of the composites produced. The composites are made from the thermoplastic polymer acting as a matrix and the graphite and 2D transition metal dichalcogenides (TMDs) serving as the filler or reinforcement. Different concentrations of TMD's were added to the matrix to study the effect of composition on the mechanical and electrical properties. To shed insights into the mechanical properties, test coupons were produced as "dog bone" structures for tensile testing using the ASTM D638 type 5 …

Mechanically Activated Magnesiothermic Combustion Synthesis Of Zirconium And Hafnium Diborides, Sergio Cordova

Open Access Theses & Dissertations

Magnetohydrodynamic (MHD) generation of electric power has the potential to increase the thermal efficiency of fossil-fuel burning power plants. Electrode materials in MHD generators must possess a high melting point, high electrical and thermal conductivities, chemical stability, and resistance to thermal shock, oxidation, and plasma sparks/arcs. Ultra-high temperature ceramics based on diborides of zirconium and hafnium (ZrB2 and HfB2) are promising materials for this application. Self-propagating high-temperature synThesis (SHS) is an attractive method for their large-scale fabrication, but SHS of ZrB2 and HfB2 from elemental Zr, Hf, and B is not economically viable because of the high cost of the …

Design And Development Of A High Pressure Oxy-Methane Combustor, Jaime Cruz Gurrola

Open Access Theses & Dissertations

Most of the greenhouse gas emissions in the US comes from the electricity sector by burning fossil fuels. Environmental regulations have been implemented to reduce the amount of CO2 emitted into the atmosphere. One method to reduce the greenhouse gas emissions to the atmosphere is oxy-fuel technology. One of the biggest challenges of oxy-fuel combustion is thermal management due to the elevated temperature combustion. The main objective of this Thesis was to design and develop a steady-state high pressure combustor that uses oxygen and methane with a thermal power input of 500 kW and operation at 20 bar pressure. An …

On-Orbit Autonomous Repair: Systems Design And Project Management Of The Orbital Factory Ii Cube-Satellite, Mike Louis Everett

Open Access Theses & Dissertations

In 2016, a group of faculty, staff and students from the University of Texas at El Paso submitted a formal entry to the ULA CubeCorp competition to launch a 1U Cube Satellite into Orbit. In September of 2016, the team was awarded a launch opportunity to a prestigious GTO orbit to test and validate electrically conductive printing on within the Van Allen Radiation belts. This Dissertation is focused upon the management plan and specific decision that were implemented to accomplish this goal within a one year time frame and on a conservative budget.

In 2018 this satellite will launch aboard …

First Level Design And System Design Of Janus Liquid Oxygen-Liquid Methane Lander, Jahir Fernandez

Open Access Theses & Dissertations

Taking humans to space has always been a fantastic feat, but taking humans to another planet in our solar system is the new goal. Technology has come a long way and with that, so has our knowledge of space and what can be done with current technology to accomplish our goal. These technologies allow for a more efficient space system to transport future astronauts using liquid oxygen and liquid methane (LO2-LCH4) as propellants. This combination of propellants, LO2-LCH4, brings a variety of benefits. One of the main advantages is that they can be recovered or created from local resources, using …

Behavior Of Sandwich Composite Cores Under Extreme Conditions, Carlos Daniel Garcia Perez

Open Access Theses & Dissertations

The use of composite structures for diverse applications have become of great interest for scientists and engineers thanks to the advantages that they may offer in comparison to conventional materials. In the case of sandwich composite structures, its mechanical properties can be tailored according to the necessities through the correct selection of a core and facesheets. In combination, this "new" material will have superior properties compared to traditional materials such as steel and aluminum. For arctic exploration, a core with low moisture absorption, low density, and resistance to extreme, low temperatures is desirable for this type of application. This Thesis …

Test Methods For The Fracture And Fatigue Crack Growth Behavior Of Hot Mix Asphalts, Eduardo Garcia

Open Access Theses & Dissertations

The service life and mechanical properties of bituminous mixtures are greatly affected by distress problems such as fracture, thermal cracking, and fatigue cracking of the asphalt layers. The fracture and fatigue crack growth (FCG) behavior of bituminous mixtures are difficult to quantify due to material-, test-, and equipment-related uncertainties. The goal of this study is to introduce a systematic fracture and fatigue crack growth testing approach for hot mix asphalts (HMAs). The objective is to experimentally evaluate the fracture resistance and fracture toughness behavior of a dense-graded HMA material at different temperatures and varying thicknesses. The effect of thickness on …

Flexible Analysis Of Creep Rupture Database And Accelerating The Acquisition Of Creep Rupture Data, Christopher Ramirez

Open Access Theses & Dissertations

A comprehensive statistical analysis of creep data is a difficult task because there are many layers of uncertainty for a given dataset. Sources of uncertainty are inherent in both the databases that provide data, and the data themselves. Additionally, creep rupture predictions made with time-temperature parameter (TTP) models add an additional layer of uncertainty due to the fundamentally different ways in which each TTP model predicts creep behavior. A set of guidelines from the ECCC currently exist for such analyses, but they are best suited for narrowly-defined datasets. In this study, a broader set of guidelines are developed to analyze …

Modeling The Effects Of Manufacturing Geometric Imperfections In The Buckling Analysis Of Three-Dimensional Structures, Juan Carlos Salcido

Open Access Theses & Dissertations

Reticulated three-dimensional structures follow design practices based on the common assumption that joints are either rigid, or pinned. However, the actual non-linear behavior of the jointing system interaction is required to be incorporated into the analysis of the structure to accurately predict its buckling stability. Besides, currently, there is a concern on how manufacturing imperfections of these jointing systems affect the global behavior of three-dimensional structures. This Dissertation incorporates and captures the effect that manufacturing geometric imperfections in the fir-tree jointing system produce in the non-linear buckling behavior of three-dimensional structures.

To understand the effect that initial manufacturing imperfections of …