Mechanical Engineering Commons^™

Impact Of Spallation And Internal Radiation On Fibrous Ablative Materials, Raghava Sai Chaitanya Davuluri

Theses and Dissertations--Mechanical Engineering

Space vehicles are equipped with Thermal Protection Systems (TPS) that encounter high heat rates and protect the payload while entering a planetary atmosphere. For most missions that interest NASA, ablative materials are used as TPS. These materials undergo several mass and energy transfer mechanisms to absorb intense heat. The size and construction of the TPS are based on the composition of the planetary atmosphere and the impact of various ablative mechanisms on the flow field and the material. Therefore, it is essential to quantify the rates of different ablative phenomena to model TPS accurately. In this work, the impact of …

A Computational Fluid Dynamic Analysis Of Oxyacetylene Combustion Flow For Use In Material Response Boundary Conditions, Craig Meade

Theses and Dissertations--Mechanical Engineering

Oxyacetylene torches are used in the aerospace industry and research to test thermal protection system materials (TPS) due to their high flame temperatures and high heat flux capabilities. The purpose of this work is to determine a combustion model to accurately simulate the high temperature flow of an oxyacetylene torch. The flow conditions around a sample material can then be used as boundary conditions when modeling TPS material response. Two separate combustion models with equilibrium chemistry were investigated using ANSYS Fluent™; the Eddy-Dissipation Model, and the Partially Premixed model.The results of this study are compared to existing experiments for validation.

A Decoupled Engineering Methodology For Accurate Prediction Of Ablative Surface Boundary Conditions In Thermal Protection Systems, Justin Cooper

Theses and Dissertations--Mechanical Engineering

The main objective of the present work is to demonstrate a method for prediction of aerothermal environments in the engineering design of hypersonic vehicles as an alternative to the current heritage method. Flat plate and stagnation point boundary layer theory require multiple assumptions to establish the current engineering paradigm. Chief among these assumptions is the similarity between mass and heat transfer. Origins of these assumptions are demonstrated and their relationship to conservative engineering design is analyzed, as well as conditions where they possibly break down. An alternative approach for assessing aerothermal environments from the fluid domain is presented, which permits …

Radiative Conductivity Estimation Using Direct Approach For Fibrous Materials, Mohammad Khaleel

Theses and Dissertations--Mechanical Engineering

During planetary entry, space vehicles encounter high loads of thermal energy which requires a thermal protection system. Ablative thermal protection systems are usually made out of fibrous materials that exhibit internal radiation. In order to model the internal radiation response of a thermal protection system one should obtain proper radiative properties as well as thermal properties. The objective of this work is to provide a method that solves for the solid/gas thermal conductivity. Which can be used in coupled detailed radiative analysis.

Keywords: radiative conductivity, fibrous materials, radiative transfer, thermal protection system, P1 approximation, Finite Volume method.

Modeling Thin Layers In Material Response Solvers, Christen Setters

Theses and Dissertations--Mechanical Engineering

Thermal Protection Systems (TPS) are a necessary component for atmospheric entry. Most TPS contain thin layers of various materials such as ceramic coatings, pore sealers and bonding agents. When modeling TPS, these thin layers are often neglected due to the difference in scale between the TPS (centimeters) and the thin layers (micrometers). In this study, a volume-averaging flux-conservation method is implemented in the governing equations of a finite volume material response code. The model proposes the addition of a volume and area fraction coefficient which utilizes a weighted-averaging between the amount of thin layer and heat shield material in a …

Waste Heat Recovery Of Industrial Regenerative Thermal Oxidizer (Rto), A Case Study, James Trimpe Jr.

Theses and Dissertations--Mechanical Engineering

Industrial processes that utilize and release hazardous compounds into the atmosphere are required to break down those compounds before exhausting them from their facilities. An industry-recognized method to break down those hazardous compounds is through thermal oxidation. Thermal oxidation is a process where the compounds are exposed to their auto-ignition temperature in an oxygen-rich environment and combust. The output of thermal oxidation is carbon dioxide, water vapor, and heat. Thermal oxidizers are equipment that performs the thermal oxidation process. The heat output from thermal oxidizers is wasted if directly exhausted into the atmosphere. Regenerative thermal oxidizers (RTOs) use the waste …

Kinetics Of Elementary Reactions In Graphene Oxidation And Kinetics Of Oh* In Hydrogen Flames, Siamak Mahmoudi

Theses and Dissertations--Mechanical Engineering

Due to diverse applications of graphene, a kinetic mechanism describing rates of elementary reactions is extremely useful. To achieve that goal the elementary reactions need to be detected and their rates need to be determined. In this work the objectives are to use first-principle tools to find those reactions and analyze their paths in the context of graphene oxidation. Density functional theory (DFT) calculations provide the best approximation to the Schr\"{o}dinger equation, which is not feasible to solve analytically for large molecules like graphene. We have performed these calculations to find stable configurations (geometry optimization) and minimum energy paths between …

Evaluation Of Radiative Conductivity Inside A Porous Media With The Effect Of Participating Medium Based On Microscale Imaging, Mingping Zheng

Theses and Dissertations--Mechanical Engineering

Space vehicles will experience high loads of heat while entering the planetary atmosphere. At such high temperature, radiation becomes the dominant mode of heat transfer. Since the atmospheric entry environment is nearly impossible to duplicate in a laboratory environment, a numerical model to evaluate thermal performance of the thermal protection system was established. The model simulates the radiative heat transfer process in highly porous media, and the process also takes into account the influence of the participating media. An iterative approach and periodic boundary conditions are used to solve The unbalanced heat flux problem. CT scanned microscale Fiberform and artificial …

Development Of Universal Solver For High Enthalpy Flows Through Ablative Materials, Umran Duzel

Theses and Dissertations--Mechanical Engineering

Atmospheric entry occurs at very high speeds which produces high temperature around the vehicle. Entry vehicles are thus equipped with Thermal Protection Systems which are usually made of ablative materials. This dissertation presents a new solver that models the atmospheric entry environment and the thermal protection systems. In this approach, both the external flow and the porous heat shield are solved using the same computational domain. The new solver uses the Volume Averaged Navier-Stokes Equations adapted for hypersonic non-equilibrium flow, and is thus valid for both domains. The code is verified using analytical problems, set of benchmarks and also a …

Numerical Simulations Of Premixed Flames Of Multi Component Fuels/Air Mixtures And Their Applications, Essa Kh I J Salem

Theses and Dissertations--Mechanical Engineering

Combustion has been used for a long time as a means of energy extraction. However, in the recent years there has been further increase in air pollution, through pollutants such as nitrogen oxides, acid rain etc. To solve this problem, there is a need to reduce carbon and nitrogen oxides through lean burning, fuel dilution and usage of bi-product fuel gases. A numerical analysis has been carried out to investigate the effectiveness of several reduced mechanisms, in terms of computational time and accuracy. The cases were tested for the combustion of hydrocarbons diluted with hydrogen, syngas, and bi-product fuel in …

NoX Formation In Light-Hydrocarbon, Premixed Flames, Robert T. Hughes

Theses and Dissertations--Mechanical Engineering

This study explores the reactions and related species of NO_x pollutants in methane flames in order to understand their production and consumption during the combustion process. To do this, several analytical simulations were run to explore the behavior of nitrogen species in the pre-flame, post- flame, and reaction layer regions. The results were then analyzed in order to identify all "steady-state" species in the flame as well as the determine all the unnecessary reactions and species that are not required to meet a defined accuracy. The reductions were then applied and proven to be viable.

Characterization Of Methane-Air Diffusion Flames For Flame Synthesis Application Through Optical Diagnostics, Zhaojin Diao

Theses and Dissertations--Mechanical Engineering

Flame synthesis is a growing field of research aiming at forming new materials and coatings through injection of seed materials into a flame. Accurate prediction of the thermal structure of these flames requires detailed information on the radiative properties and a thorough understanding of the governing combustion processes. The objective of this work is to establish a basic optical diagnostic characterization of different methane-air diffusion flames of different complexity. The basic principles are developed and demonstrated at a rotational symmetric co-flow burner and finally applied to a burner consisting of six clustered microflames which is designed for future flame synthesis …

Laminar And Turbulent Study Of Combustion In Stratified Environments Using Laser Based Measurements, Stephen William Grib

Theses and Dissertations--Mechanical Engineering

Practical gas turbine engine combustors create extremely non-uniform flowfields, which are highly stratified making it imperative that similar environments are well understood. Laser diagnostics were utilized in a variety of stratified environments, which led to temperature or chemical composition gradients, to better understand autoignition, extinction, and flame stability behavior. This work ranged from laminar and steady flames to turbulent flame studies in which time resolved measurements were used.

Edge flames, formed in the presence of species stratification, were studied by first developing a simple measurement technique which is capable of estimating an important quantity for edge flames, the advective heat …

Multiphase Interaction In Low Density Volumetric Charring Ablators, Ali D. Omidy

Theses and Dissertations--Mechanical Engineering

The present thesis provides a description of historical and current modeling methods with recent discoveries within the ablation community. Several historical assumptions are challenged, namely the presence of water in Thermal Protection System (TPS) materials, presence of coking in TPS materials, non-uniform elemental production during pyrolysis reactions, and boundary layer gases, more specifically oxygen, interactions with the charred carbon interface.

The first topic assess the potential effect that water has when present within the ablator by examining the temperature prole histories of the recent flight case Mars Science Laboratory. The next topic uses experimental data to consider the instantaneous gas …

The Kentucky Re-Entry Universal Payload System (Krups): Sub-Orbital Flights, James Devin Sparks

Theses and Dissertations--Mechanical Engineering

The Kentucky Re-entry Universal Payload System (KRUPS) is an adaptable testbed for atmosphere entry science experiments, with an initial application to thermal protection systems (TPS). Because of the uniqueness of atmospheric entry conditions that ground testing is unable to replicate, scientists principally rely on numerical models for predicting entry conditions. The KRUPS spacecraft, developed at the University of Kentucky, provides an inexpensive means of obtaining validation data to verify and improve these models.

To increase the technology readiness level (TRL) of the spacecraft, two sub-orbital missions were developed. The first mission, KUDOS, launched August 13th, 2017 on a Terrier-Improved Malamute …

A Physics-Based Approach To Modeling Wildland Fire Spread Through Porous Fuel Beds, Tingting Tang

Theses and Dissertations--Mechanical Engineering

Wildfires are becoming increasingly erratic nowadays at least in part because of climate change. CFD (computational fluid dynamics)-based models with the potential of simulating extreme behaviors are gaining increasing attention as a means to predict such behavior in order to aid firefighting efforts. This dissertation describes a wildfire model based on the current understanding of wildfire physics. The model includes physics of turbulence, inhomogeneous porous fuel beds, heat release, ignition, and firebrands. A discrete dynamical system for flow in porous media is derived and incorporated into the subgrid-scale model for synthetic-velocity large-eddy simulation (LES), and a general porosity-permeability model is …

Comparisons Of Ablator Experimental Performance To Response Modeling And Effects Of Water Phase Transition In Porous Tps Materials, David L. Smith

Theses and Dissertations--Mechanical Engineering

The Mars Science Laboratory Entry Descent and Landing Instrumentation (MEDLI) project performed extensive arc jet tests for development, qualification, and calibration of instrumented heat shield plugs. These plugs each contained several thermocouples for recording near-surface and in-depth temperature response of the Phenolic Impregnated Carbon Ablator (PICA) heat shield. The arc jet test results are entered into a comprehensive database so that broad trends across the test series can be compared. One method of analysis is to compare with ablator material response calculations and solve the in-depth heat conduction equations. Using the near-surface thermocouple measurements as a boundary condition in numerical …

Energy Resources Use Metrics, Rahul Y. Nehete

Theses and Dissertations--Mechanical Engineering

Energy resources use has been considered as a key component of sustainable development. Data related to global, regional, state, sector, industry and process demonstrate that a significant reduction of energy resources for a given production rate in manufacturing processes requires an introduction of transformational technologies at the process level, propagating the impact to higher scales, leading not just to a gradual improvement of traditional technologies but to more sustainable development.

The study offers two approaches to the formulation of the limits of energy use in the context of sustainable development. The first is to construct a map of key selected …

Flow Visualization Of Buoyant Instability In A Cross-Flow: An Implication For Flame Spread Over Forest Fuel Beds, Nikolay Gustenyov

Theses and Dissertations--Mechanical Engineering

This thesis reports small-scale laboratory experiments designed to visualize the flow over a heated plate. A low-speed wind tunnel was built, and a heating plate was flush mounted on the wind tunnel floor to provide a uniform heat flux over its surface. A paper thin cloth soaked with commercially available Vaseline was placed on top of the heating plate to produce thick smoke streaks that were carried downstream by a horizontal airflow. Both LED light and a laser sheet of approximately 30-degrees open angle were separately used to illuminate this flow, the latter advanced downstream with 1-cm interval from the …

Kinetics Of Molten Metal Capillary Flow In Non-Reactive And Reactive Systems, Hai Fu

Theses and Dissertations--Mechanical Engineering

Wetting and spreading of liquid systems on solid substrates under transient conditions, driven by surface tension and viscous forces along with the interface interactions (e.g., a substrate dissolution or diffusion and/or chemical reaction) is a complex problem, still waiting to be fully understood. In this study we have performed an extensive experimental investigation of liquid aluminum alloy spreading over aluminum substrate along with corroboration with theoretical modeling, performed in separate but coordinate study. Wetting and spreading to be considered take place during a transient formation of the free liquid surface in both sessile drop and wedge-tee mating surfaces’ configurations. The …

Radiative Conductivity Analysis Of Low-Density Fibrous Materials, Nima Nouri

Theses and Dissertations--Mechanical Engineering

The effective radiative conductivity of fibrous material is an important part of the evaluation of the thermal performance of fibrous insulators. To better evaluate this material property, a three-dimensional direct simulation model which calculates the effective radiative conductivity of fibrous material is proposed. Two different geometries are used in this analysis.

The simplified model assumes that the fibers are in a cylindrical shape and does not require identically-sized fibers or a symmetric configuration. Using a geometry with properties resembling those of a fibrous insulator, a numerical calculation of the geometric configuration factor is carried out. The results show the dependency …

Effect Of Heating And Ionization Of Four Atomizing Gases On The Spray Characteristics Of A High Volume Low Pressure Spray Atomizer, Anthony V. Adornato

Theses and Dissertations--Mechanical Engineering

The disintegration of a liquid jet emerging from a nozzle by a high speed gas stream has been under investigation of several decades. A result of the liquid jet disintegration is droplet formation. This process is referred to as atomization. Industrial applications use atomization as a method for applying coatings to substrates. It has been reported that the use of other atomizing gases instead of compressed plant air will positively affect paint droplet size distributions, spray patterns and finish qualities; furthermore, the ionization and heating of the atomizing gas was reported to positively affect finish qualities. Although ionization techniques have …

High Temperature Flow Solver For Aerothermodynamics Problems, Huaibao Zhang

Theses and Dissertations--Mechanical Engineering

A weakly ionized hypersonic flow solver for the simulation of reentry flow is firstly developed at the University of Kentucky. This code is the fluid dynamics module of known as Kentucky Aerothermodynamics and Thermal Response System (KATS). The solver uses a second-order finite volume approach to solve the laminar Navier– Stokes equations, species mass conservation and energy balance equations for flow in chemical and thermal non-equilibrium state, and a fully implicit first-order backward Euler method for the time integration. The hypersonic flow solver is then extended to account for very low Mach number flow using the preconditioning and switch of …

Incorporating Dynamic Flame Behavior Into The Scaling Laws Of Wildland Fire Spread, Brittany A. Adam

Theses and Dissertations--Mechanical Engineering

A challenge for fire researchers is obtaining data from those fires that are most dangerous and costly. While it is feasible to instrument test beds, test plots, and small prescribed burns for research, it is uncommon to successfully instrument an active wildland fire. With a focus on very specific facets of wildland fire, researchers have created many unique models utilizing matchsticks, cardboard, liquid fuel, excelsior, plywood, live fuels, dead fuels, and wood cribs of different packing densities. Such scale models, however, only serve as valid substitutes for the full-scale system when all functional relations of the scale model are made …

An Experimental Method Of Measuring Spectral, Directional Emissivity Of Various Materials And Joule Heating, Robert Bickel

Theses and Dissertations--Mechanical Engineering

Emissivity is an important parameter in calculating radiative cooling of a surface. In experiments at the NASA Ames hypervelocity ballistic range, one of the main errors indicated in temperature measurements is the uncertainty of emissivity for the materials under investigation. This thesis offers a method for measuring emissivity of materials at elevated temperatures at the University of Kentucky. A test specimen which consists of different sample materials under investigation and a blackbody cavity was heated in a furnace to an isothermal condition at known temperature. The emitted thermal radiation was measured and the comparison of sample and blackbody radiation yielded …

Modeling Of Spallation Phenomenon In An Arc-Jet Environment, Raghava Sai Chaitanya Davuluri

Theses and Dissertations--Mechanical Engineering

Space vehicles, while entering the planetary atmosphere, experience high loads of heat. Ablative materials are commonly used for a thermal protection system, which undergo mass removal mechanisms to counter the heat rates. Spallation is one of the ablative processes, which is characterized by the ejection of solid particles from the material into the flow. Numerical codes that are used in designing the heat shields ignore this phenomenon. Hence, to evaluate the effectiveness of spallation phenomenon, a numerical model is developed to compute the dynamics and chemistry of the particles. The code is one-way coupled to a CFD code that models …

Low-Order Discrete Dynamical System For H2-Air Finite-Rate Combustion Process, Wenwei Zeng

Theses and Dissertations--Mechanical Engineering

A low-order discrete dynamical system (DDS) for finite-rate chemistry of H₂-air combustion is derived in 3D. Fourier series with a single wavevector are employed to represent dependent variables of subgrid-scale (SGS) behaviors for applications to large-eddy simulation (LES). A Galerkin approximation is applied to the governing equations for comprising the DDS. Regime maps are employed to aid qualitative determination of useful values for bifurcation parameters of the DDS. Both isotropic and anisotropic assumptions are employed when constructing regime maps and studying bifurcation parameters sequences. For H₂-air reactions, two reduced chemical mechanisms are studied via the DDS. …

Theoretical Study Of Thermal Analysis Kinetics, Yunqing Han

Theses and Dissertations--Mechanical Engineering

In the past decades, a great variety of model fitting and model free (isoconversional) methods have been developed for extracting kinetic parameters for solid state reactions from thermally stimulated experimental data (TGA, DSC, DTA etc.). However, these methods have met with significant controversies about their methodologies. Firstly, model-fitting methods have been strongly criticized because almost any reaction mechanism can be used to fit the experimental data satisfactorily with drastic variations of the kinetic parameters, and no good criterion exists to tell which mechanism is the best choice. Secondly, previous model free methods originated from the isoconversional principle, which is often …

A Metrics-Based Sustainability Assessment Of Cryogenic Machining Using Modeling And Optimization Of Process Performance, Tao Lu

Theses and Dissertations--Mechanical Engineering

The development of a sustainable manufacturing process requires a comprehensive evaluation method and fundamental understanding of the processes. Coolant application is a critical sustainability concern in the widely used machining process. Cryogenic machining is considered a candidate for sustainable coolant application. However, the lack of comprehensive evaluation methods leaves significant uncertainties about the overall sustainability performance of cryogenic machining. Also, the lack of practical application guidelines based on scientific understanding of the heat transfer mechanism in cryogenic machining limits the process optimization from achieving the most sustainable performance.

In this dissertation, based on a proposed Process Sustainability Index (ProcSI …

Multidimensional Modeling Of Pyrolysis Gas Transport Inside Orthotropic Charring Ablators, Haoyue Weng

Theses and Dissertations--Mechanical Engineering

During hypersonic atmospheric entry, spacecraft are exposed to enormous aerodynamic heat. To prevent the payload from overheating, charring ablative materials are favored to be applied as the heat shield at the exposing surface of the vehicle. Accurate modeling not only prevents mission failures, but also helps reduce cost. Existing models were mostly limited to one-dimensional and discrepancies were shown against measured experiments and flight-data. To help improve the models and analyze the charring ablation problems, a multidimensional material response module is developed, based on a finite volume method framework. The developed computer program is verified through a series of test-cases, …