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Mechanical Engineering Commons

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Full-Text Articles in Mechanical Engineering

Improving Endmilling Surface Finish By Workpiece Rotation And Adaptive Toolpath Spacing, Athulan Vijayaraghavan, Aaron Hoover, Jeffrey Hartnett, David Dornfeld Jul 2012

Improving Endmilling Surface Finish By Workpiece Rotation And Adaptive Toolpath Spacing, Athulan Vijayaraghavan, Aaron Hoover, Jeffrey Hartnett, David Dornfeld

Aaron M. Hoover

Free-form surfaces are being used in a growing number of engineering applications, especially in injection molding of consumer products. Decreasing the manufacturing cost and time of these molds will improve the efficiency of manufacturing injection molded consumer products. This paper is motivated by the need for simple strategies to improve the quality of and decrease the time required to machine free-form surfaces. We present two methods to improve the surface finish of parts finished with ball-nose endmilling. In the first method the surface finish is improved by finding an optimal orientation angle for the workpiece relative to the machining axis. …


Trajectory Generation In High-Speed, High-Precision Micromilling Using Subdivision Surfaces, Athulan Vijayaraghavan, Angela Sodemann, Aaron Hoover, J. Mayor, David Dornfeld Jul 2012

Trajectory Generation In High-Speed, High-Precision Micromilling Using Subdivision Surfaces, Athulan Vijayaraghavan, Angela Sodemann, Aaron Hoover, J. Mayor, David Dornfeld

Aaron M. Hoover

Motion control in high-speed micromilling processes requires fast, accurate following of a specified curvilinear path. The accuracy with which the path can be followed is determined by the speed at which individual trajectories can be generated and sent to the control system. The time required to generate the trajectory is dependent on the representations used for the curvilinear trajectory path. In this study, we introduce the use of subdivision curves as a method for generating high-speed micromilling trajectories. Subdivision curves are discretized curves which are specified as a series of recursive refinements of a coarse mesh. By applying these recursive …