Mechanical Engineering Commons^™

Efficient Sampling For Non-Intrusive Polynomial Chaos Applications With Multiple Uncertain Input Variables, Serhat Hosder, Robert W. Walters, Michael Balch

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The accuracy and the computational efficiency of a Point-Collocation Non-Intrusive Polynomial Chaos (NIPC) method applied to stochastic problems with multiple uncertain input variables has been investigated. Two stochastic model problems with multiple uniform random variables were studied to determine the effect of different sampling methods (Random, Latin Hypercube, and Hammersley) for the selection of the collocation points. The effect of the number of collocation points on the accuracy of polynomial chaos expansions were also investigated. The results of the stochastic model problems show that all three sampling methods exhibit a similar performance in terms of the the accuracy and the …

Impact-Induced Damage Characterization Of Composite Plates Using Neural Networks, Steve Eugene Watkins, Farhad Akhavan, Rohit Dua, K. Chandrashekhara, Donald C. Wunsch

Electrical and Computer Engineering Faculty Research & Creative Works

Impact-induced damage in fiber-reinforced laminated composite plates is characterized. An instrumented impact tower was used to carry out low-velocity impacts on thirteen clamped glass/epoxy composite plates. A range of impact energies was experimentally investigated by progressively varying impactor masses (holding the impact height constant) and varying impact heights (holding the impactor mass constant). The in-plane strain profiles as measured by polyvinylidene fluoride (PVDF) piezoelectric sensors are shown to indicate damage initiation and to correlate to impact energy. Plate damage included matrix cracking, fiber breakage, and delamination. Electronic shearography validated the existence of the impact damage and demonstrated an actual damage …

Mechanical Fastener Pull-Out In Recycled Plastic Lumber, Ryan Dusheke

Opportunities for Undergraduate Research Experience Program (OURE)

The purpose of this paper is to present test results for the examination of mechanical fastener pull-out in plastic lumber. The testing was performed on both 1 Od galvanized steel nails, nominally 3" long and 0.148" in diameter, and No. 10 flathead low-carbon steel screws, nominally I" long. l "x6" Trimax plastic lumber, produced by US Plastic Lumber, was used for all testing. Tests were performed in each of the three sides of the boards. To evaluate the performance of the materials in varying conditions, testing was performed at -20°f, room temperature, and 125°f.

Multifrequency Eddy Current Inspection Of Corrosion In Clad Aluminum Riveted Lap Joints And Its Effect On Fatigue Life, Shridhar Natarajan, Anthony Chukwujekwu Okafor

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Aging aircraft are prone to corrosion damage and fatigue cracks in riveted lap joints of fuselage skin panels. This can cause catastrophic failure if not detected and repaired. Hence detection of corrosion damage and monitoring its effect on structural integrity are essential. This paper presents multifrequency eddy current (EC) inspection of corrosion damage and machined material loss defect in clad A1 2024-T3 riveted lap joints and its effect on fatigue life. Results of eddy current inspection, corrosion product removal and fatigue testing are presented.

Manufacturing And Characterization Of Soy-Based Pultruded Polyurethane Composites, Rama Bhadra Raju Vuppalapati

Masters Theses

"In the recent past, composites have been finding various applications in civil infrastructure, marine, transportation, automotive and non-automotive applications by replacing metals in structural components. Pultrusion is considered to be a cost effective method for manufacturing composite materials.

Polyurethane resin systems form a good alternative to the conventional styrene based systems in pultrusion due to their better physical, chemical and mechanical properties. Polyols derived from soybean oil along with isocyanates produce polyurethanes that can match in many aspects with one derived from the petrochemical polyols. Even though, polyurethanes have good properties there are lots of challenges like designing unique material …

On-Line Inspection And Thermal Properties Comparison For Laser Deposition Process, Yu Yang

Masters Theses

"This thesis is focused on comparing the laser deposition cladding with intended design model and comparing the effect of laser deposition process on thermal properties with traditional welding process. It is research on two aspects of laser deposition cladding. The first part of the thesis is aimed at solving the geometric inspection of laser deposition cladding, and the second part is for comparing the thermal properties of laser deposition cladding to samples of conventional welding process"--Introduction, page 1.

Product Family Design Knowledge Representation, Aggregation, Reuse, And Analysis, Jyotirmaya Nanda, Henri Thevenot, Timothy W. Simpson, Robert B. Stone, Matt R. Bohm, Steven B. Shooter

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A flexible information model for systematic development and deployment of product families during all phases of the product realization process is crucial for product-oriented organizations. In current practice, information captured while designing products in a family is often incomplete, unstructured, and is mostly proprietary in nature, making it difficult to index, search, refine, reuse, distribute, browse, aggregate, and analyze knowledge across heterogeneous organizational information systems. To this end, we propose a flexible knowledge management framework to capture, reorganize, and convert both linguistic and parametric product family design information into a unified network, which is called a networked bill of material …

Robust/Optimal Temperature Profile Control Of A High-Speed Aerospace Vehicle Using Neural Networks, Vivek Yadav, Radhakant Padhi, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An approximate dynamic programming (ADP)-based suboptimal neurocontroller to obtain desired temperature for a high-speed aerospace vehicle is synthesized in this paper. a 1-D distributed parameter model of a fin is developed from basic thermal physics principles. ldquoSnapshotrdquo solutions of the dynamics are generated with a simple dynamic inversion-based feedback controller. Empirical basis functions are designed using the ldquoproper orthogonal decompositionrdquo (POD) technique and the snapshot solutions. a low-order nonlinear lumped parameter system to characterize the infinite dimensional system is obtained by carrying out a Galerkin projection. an ADP-based neurocontroller with a dual heuristic programming (DHP) formulation is obtained with a …

Method Of Metallurgically Bonding Articles And Article Therefor, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An article suitable for metallurgical bonding having a first part having a lower surface, and a second part having an upper surface is disclosed. The lower surface of the first part is disposed at the upper surface of the second part to provide for a faying surface thereat. The faying surface has a plurality of channels having a depth equal to or greater than about 1 micron and equal to or less than about 1000 microns. The article is suitable for metallurgical bonding at the faying surface.

Determination Of Laser Absorption Coefficients Of Gas Mixtures Using An Ab Initio Md Model, Zhi Liang, Hai-Lung Tsai, Lan Jiang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In an Effort to Study the Laser Induced Dissociation of Gas Mixtures for an Ongoing Research Project on Diamond Thin Film Coating using Multiple Lasers, It is Necessary to Determine the Absorption Coefficient of Laser Energy by CO2 Gas. an Ab Initio Molecular Dynamics (AIMD) Model is Used to Determine the Laser Absorption Coefficient of CO2 Gas as a Function of Laser Wavelength and Gas Temperature. the Translational, Rotational, and Vibration Motions of Molecules Are All Taken into Account in Our Model. the Intra-Molecular Potential Energy is Obtained by Solving the Kohn-Sham Equation. the Projector-Augmented Wave (PAW) Exchange-Correlation Potential Function …

Incorporating The Effects Of Magnetic Saturation In A Coupled-Circuit Model Of A Claw-Pole Alternator, Hua Bai, Steven Pekarek, Jerry L. Tichenor, Walter Eversman, Duane J. Buening, Gregory R. Holbrook, Ronald J. Krefta

Electrical and Computer Engineering Faculty Research & Creative Works

A method of representing the effects of magnetic saturation in a coupled-circuit model of a claw-pole alternator is presented. In the approach considered, the airgap flux density produced by each winding is expressed as a function of magnetic operating point. A challenge in the implementation is that the airgap flux densities consist of several significant harmonics, each of which changes at a distinct rate as iron saturates. Despite this complication, it is shown that relatively simple measurements can be used to determine model parameters. The model is implemented in the analysis of several alternator/rectifier systems using a commercial state-model-based circuit …

Near Optimal Output-Feedback Control Of Nonlinear Discrete-Time Systems In Nonstrict Feedback Form With Application To Engines, Peter Shih, Brian C. Kaul, Jagannathan Sarangapani, J. A. Drallmeier

Electrical and Computer Engineering Faculty Research & Creative Works

A novel reinforcement-learning based output-adaptive neural network (NN) controller, also referred as the adaptive-critic NN controller, is developed to track a desired trajectory for a class of complex nonlinear discrete-time systems in the presence of bounded and unknown disturbances. The controller includes an observer for estimating states and the outputs, critic, and two action NNs for generating virtual, and actual control inputs. The critic approximates certain strategic utility function and the action NNs are used to minimize both the strategic utility function and their outputs. All NN weights adapt online towards minimization of a performance index, utilizing gradient-descent based rule. …

Method And Apparatus For Improved Cooling Of Restistance Welding Cap, M. J. Karagoulis, R. Stevenson, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

According to the invention a hollow cylindrical shank of electrically conducting metal is connected to a resistance welder. A coolant supply tube passes through the shank and has an interior coolant supply passage. The coolant supply tube has an outer diameter less than the inner diameter of the hollow cylindrical shank. A weld cap seats on the shank and has a cap tip and a cap skirt that depends from the cap tip and is attached to the shank. An underside of the cap tip faces the shank and the supply tube. A coolant receiving bore formed into the underside …

Optimal Neuro-Controller Synthesis For Impulse-Driven System, Xiaohua Wang, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a new controller design technique for systems driven with impulse inputs. Necessary conditions for optimal impulse control are derived. A neural network structure to solve the resulting equations is presented. The solution concepts are illustrated with a few example problems that exhibit increasing levels of difficulty. Two linear problems-one scalar and one vector-and a benchmark nonlinear problem-Van Der Pol oscillator-are used as case studies. Numerical results show the efficacy of the new solution process for impulse driven systems. Since the theoretical development and the design technique are free from restrictive assumptions, this technique is applicable to many …

Acoustic Emission Detection And Prediction Of Fatigue Crack Propagation In Composite Patch Repairs Using Neural Networks, Navdeep Singh, Navrag Singh, Anthony Chukwujekwu Okafor

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An aircraft is subjected to severe structural and aerodynamic loads during its service life. These loads can cause damage or weakening of the structure especially for aging military and civilian aircraft, thereby affecting its load carrying capabilities. Hence composite patch repairs are increasingly used to repair damaged aircraft metallic structures to restore its structural efficiency. This paper presents the results of Acoustic Emission (AE) monitoring of crack propagation in 2024-T3 Clad aluminum panels repaired with adhesively bonded octagonal, single sided boron/epoxy composite patch under tension-tension fatigue loading. Crack propagation gages were used to monitor crack initiation. The identified AE sensor …

Development Of A Liquid Injection Propane System For Spark-Ignited Engines Via Fuel Temperature Control, Brian Charles Applegate

Masters Theses

"This work describes the development of a thermally controlled liquid propane injection system...A liquid fuel system, as described in this work, offers power gains over vaporized fuel introduction due to the ability to use the heat of vaporization from the vaporizing fuel to cool the intake charge and improve the volumetric efficiency of the engine. This system uses temperature to control the state of the fuel in the fuel system"--Introduction, page 1.

Transient Performance Of Closed Loop Thermosyphons Incorporating Thermal Storage, Kyle S. Benne

Masters Theses

This thesis considers a unique application of a thermosyphon to a conventional thermal storage deice. In such an application, the dynamics of the thermosyphon are coupled with the condition of the storage volume. This thesis specifically focuses on the transient energy addition or charge process, where heat accumulated within the storage volume continuously decreases the driving buoyant force and volumetric flow rate"--Abstract, page iv.

Optimal Formation Of Supplier Networks For Product Design And Production Phases To Realize An Evolving Product Family, Padmavathi K. Pakala

Masters Theses

"Due to rapid changes in customer requirements and vast improvements in technology, many product development companies have identified strategies like time-to-market (TTM) compression and product family development as critical for attaining success in today's hyper-competitive markets. Compressing the TTM, to a large extent, is dependent on the suppliers and the project execution skills of the integrator companies. This study presents a methodology for selecting suppliers for two significant phases of the product realization process, namely, product design and production. The proposed methodology uses a two-stage approach for supplier selection where suppliers for product design are selected in the first stage …

Development, Modeling, And Simulation Of A Nano Aerial Vehicle Using Empirical Data, Wyatt Emery Davenport

Masters Theses

"The ultimate goals of this study were to use experimental data to estimate the flight capabilities of a flapping wing nano aerial vehicle (NAV), estimate the power required to provide such flight, and develop a controller approach for future use in the design of this aircraft. The experimental data is a collection of measurements of the normal force on a flapping wing taken in stationary water, and was used to develop empirical coefficient derivatives for use in the dynamic modeling of the NAV"--Abstract, page iii.

Neural Network Controller Development And Implementation For Spark Ignition Engines With High Egr Levels, Jonathan B. Vance, Atmika Singh, Brian C. Kaul, Jagannathan Sarangapani, J. A. Drallmeier

Electrical and Computer Engineering Faculty Research & Creative Works

Past research has shown substantial reductions in the oxides of nitrogen (NOx) concentrations by using 10% -25% exhaust gas recirculation (EGR) in spark ignition (SI) engines (see Dudek and Sain, 1989). However, under high EGR levels, the engine exhibits strong cyclic dispersion in heat release which may lead to instability and unsatisfactory performance preventing commercial engines to operate with high EGR levels. A neural network (NN)-based output feedback controller is developed to reduce cyclic variation in the heat release under high levels of EGR even when the engine dynamics are unknown by using fuel as the control input. A separate …

Method Of Metallurgically Bonding Articles And Article Therefor, L. G. Hector Jr, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An article suitable for arc-welded metallurgical bonding having a first part having a lower surface, and a second part having an upper surface is disclosed. The lower surface of the first part is disposed at the upper surface of the second part to provide for a faying surface thereat. The faying surface has a plurality of channels with a depth equal to or greater than about 1 micron and equal to or less than about 1000 microns. The article is suitable for arc-welded metallurgical bonding at the faying surface. The plurality of channels has a repetitive pattern of channels arranged …

Mechanical Integrity And Behavior Of Thin Films And Their Applications In Mems, Gang Duan

Doctoral Dissertations

"Electric actuated thin films are widely used in micro-electromechanical systems (MEMS) such as radio frequency switches (RF-switches), micro-pumps and valves, and electrostatic actuators. This dissertation will focus on the operation of a MEMS-RF-switch. In a typical MEMS-RF-switch, a mechanically suspended 1-D rectangular or 2-D axisymmetric thin film is pulled by an electrostatic voltage (V₀) applied to an electrode-pad directly underneath. When V₀ exceeds a certain "pull-in" threshold, V₀*, the thin film makes direct contact with the pad so that either an "on" or "off" signal is induced, and when the voltage is removed, the thin film resumes its original undeformed …

E-Design Tools For Friction Stir Welding: Cost Estimation Tool, Pradeep Kumar Tipaji

Masters Theses

"A cost model is an important tool for product design and material selection. An efficient and effective cost estimation tool is necessary for early design evaluation. In this paper, cost estimation models that estimate the production cost for Metal Inert Gas (MIG), Friction Stir (FS), and Friction Stir Spot (FSS) welded joints are presented. These models determine the cost incurred to fabricate each joint along with a detailed explanation of each cost component. Each cost component has been closely analyzed and major cost components have been included in the cost model"--Abstract, page iv.

Empirical Dynamic Modeling And Nonlinear Force Control Of Friction Stir Welding, Xin Zhao

Masters Theses

"Current Friction Stir Welding (FSW) process models are mainly concerned with the detailed analysis of material flow, heat generation, etc. and therefore, are computationally intensive. Dynamic models describing the total forces acting on the tool throughout the entire welding process are required for the design of feedback control strategies and improved process planning and analysis. In this thesis, empirical models relating the process parameters (i.e., plunge depth, travel speed, and rotation speed) to the process variables (i.e., axial, path, and normal forces) are developed to describe their dynamic relationships"--Abstract, page iv.

A Computational Theory For The Generation Of Solutions During Early Conceptual Design, Cari R. Bryant

Doctoral Dissertations

"Advancement in technology is usually made by building on previous experiences and learning from past successes and failures. However, knowledge transfer in the broad field of product design is often difficult to accomplish. Research has shown that successful component configurations, observed from existing products, can be dissected and stored for reuse; but few computational tools exist to assist designers during the conceptual phase of design. Many well-known manual methods (e.g. brainstorming, intrinsic and extrinsic searches, and morphological analysis) rely heavily on individual bias and experience and are often time intensive, laborious tasks that may not catch solutions that are functionally …

Selective Laser Sintering Of Stearic Acid-Coated Alumina Ceramic, Jason J. Nolte

Masters Theses

"The purpose of this research is to develop a process that will enable a Selective Laser Sintering (SLS) machine to create geometrically complex green parts of various sizes that become strong, dense ceramic parts after sintering. This will be applicable to SLS systems already operational in industry, and may offer a more cost-effective, more time-efficient method for producing high-temperature ceramic rapid prototype parts. Alumina was the chosen ceramic for the developmental stage of this research. Fine alumina powder (average particle size of 0.4 µm) was coated with stearic acid, which served as a binder. Green parts were made from this …

Compressor Valve Failure Detection And Prognostics, Raghuram Puthali Ramesh

Masters Theses

"Reciprocating compressors are commonly used machinery for industrial applications. Unscheduled downtime and maintenance activity on the compressors causes considerable loss in throughput and efficiency of a plant. Of all the failures that cause unscheduled downtime in reciprocating compressors, valve related causes are predominant. Most of the failures associated with the valves are tracked to the failure of moving elements within the valve. Achieving higher reliability of critical reciprocating systems requires continuously monitoring the system and performing dynamic analysis of the sensory data for valve fault diagnosis. Continuous monitoring will improve the time and cost to repair through keeping a constant …

Adhesion-Delamination Mechanics Of Linear And Axisymmetric Film At Film-Substrate Interface, Ming-Fung Wong

Masters Theses

"This thesis is to characterize the thin membrane adhesion-delamination phenomena which occur in biological cells and micro-electro-mechanical systems (MEMS) operation. The delamination of a thin film adhered to a rigid substrate is subjected to the coupling effects of tensile residual stress and interfacial adhesion energy. The adhesion-delamination mechanics is derived using the classical linear elasticity and thermodynamics energy balance. The membrane deformation is here dominated by a mixed plate-bending and membrane-stretching, while the concomitant stress is neglected. An 1-dimensional model is first investigated where a pre-stressed rectangular film clamped at both ends delaminates from a rigid punch of the same …

Manufacturing Of High Performance Composites Using Vacuum Assisted Resin Transfer Molding, V. G. K. Menta

Masters Theses

"The objective of this research is to establish and enhance the existing Vacuum Assisted Resin Transfer Molding (VARTM) process to manufacture high performance composite parts usable in the aerospace industry.

Flat, hat, pi and multi stiffened panels have been manufactured by the VARTM process using AS4-5HS and AS4-8HS carbon fabric, and SI-ZG-5A low viscosity epoxy resin. Silicone-based reusable molds have been designed and developed to manufacture stiffened panels. Dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) experiments of the SI-ZG-5A resin system were conducted to determine the storage modulus, loss modulus, and the glass transition temperature. The density and …

Towards A Methodology For Integrated Freeform Manufacturing Systems Development With A Control Systems Emphasis, Jacquelyn K. Stroble

Masters Theses

"A variety of fully integrated Freeform Fabrication (FFF) systems have been developed, a selected group for research and several for commercialization. The design methodology behind most of them is not documented, standardized, or rational. It is important to understand that the final product from any integrated system is affected not only by the unit manufacturing processes themselves, but also by the extent the individual units are assimilated into an integrated process. Thus, a scheme consisting of eight steps and the salient five elements necessary to create or retrofit an existing system to achieve an Integrated Freeform Manufacturing System (FFMS) is …