Mechanical Engineering Commons^™

Design Features And Optimization Of Profile Extrusion Dies, Abhishek Sai Erri Pradeep

Dissertations, Master's Theses and Master's Reports

This report deals with design of dies used in the plastic extrusion industry. The design methodology for extrusion dies has evolved over the years with advancement of computing technology. However, the design process is still heavily dependent on the experience of the die designer, and hence is still considered to be more of an art than science. Even for an experienced designer, the time required to design the die and perform consecutive fine tuning iterations is high. In this report, a proprietary optimization code for extrusion dies, .developed by Plastic Flow LLC, was tested and shown to be advantageous over …

Integration And Testing Of An Advanced Conformable Cng Tank In A Full-Sized Light-Duty Pickup, Abayomi Famuyiwa

Dissertations, Master's Theses and Master's Reports

Michigan Technological University is collaborating with Southwestern Energy and REL Inc. to develop and integrate a compressed natural gas (CNG) matrix tank that enables efficient packaging, increases range, and reduced cost for CNG vehicle applications. The vehicle being used in this project is a light-duty pickup truck to take advantage of the open space underneath the body and bed of the vehicle. With today’s cylindrical CNG tanks consuming cargo space, a solution is to develop a tank capable of being shaping to the underbody of the truck to free cargo space. University faculty and graduate students utilizes Finite Element Analysis …

An Experimental Investigation Of Low Temperature Combustion Regimes In A Light Duty Engine, Kaushik Kannan

Dissertations, Master's Theses and Master's Reports

A continuous investigation on the improvement of internal combustion engines is necessary due to the stringent emission and fuel economy regulations. Low Temperature Combustion (LTC) is a promising field of research since it can simultaneously reduce NOx and soot while attaining high thermal efficiencies in automotive engines. A thorough study of several LTC regimes is necessary to understand the quantitative comparison and the extent of feasibility of these regimes functioning on an automotive engine. This thesis concentrates on an experimental investigation of three different LTC modes namely Homogeneously Charged Compression Ignition (HCCI), Partially Premixed Compression Ignition (PPCI) and Reactivity Controlled …

An Assessment Of The Validity Of The Kinetic Model For Liquid-Vapor Phase Change By Examining Cryogenic Propellants, Kishan Bellur

Dissertations, Master's Theses and Master's Reports

Evaporation is ubiquitous in nature and occurs even in a microgravity space envi- ronment. Long term space missions require storage of cryogenic propellents and an accurate prediction of phase change rates. Kinetic theory has been used to model and predict evaporation rates for over a century but the reported values of accommodation coefficients are highly inconsistent and no accurate data is available for cryogens. The proposed study involves a combined experimental and computational approach to ex- tract the accommodation coefficients. Neutron imaging is used as the visualization technique due to the difference in attenuation between the cryogen and the metallic …

Design Of A Mobile Underwater Charging System, Brian R. Page

Dissertations, Master's Theses and Master's Reports

Autonomous Underwater Vehicles (AUVs) are extremely capable vehicles for numerous ocean related missions. AUVs are energy limited, resulting in short mission endurance on the scale of hours to days. Underwater Gliders (UGs) are able to operate on the order of months to years by using nontraditional propulsion methods. UGs, however, are unable to perform missions requiring high speed or direct forward motion due to the nature of their buoyancy driven motion. This work reviews the current state of the art in recharging AUVs and offers an underwater recharging network concept at a significantly reduced cost to traditional methods. The solution …

Air Charge Estimation For An Si Engine Using In-Cylinder Pressure Sensor, Arya Yazdani

Dissertations, Master's Theses and Master's Reports

An accurate estimation of cycle by cycle in-cylinder mass and the composition of the combustion chamber charge is required for engine control strategies to meet stringent pollution emission and fuel consumption regulations. Estimation of fresh charge and residual gas masses is beneficial in terms of fuel efficiency, tailpipe emissions, engine performance, for engine control strategies. Air-flow meter, which is mounted in the intake air circuit, can be utilized in a closed-loop strategy to control air charge. However, air flow meter has a response delay; moreover dynamics of intake manifold and pipes must be taken into consideration to improve the estimation …

Experimental Investigation Of Fast Pyrolysis Of Arundo Donax In A Novel Paddle Reactor, Chintan Desai

Dissertations, Master's Theses and Master's Reports

The main objective of this research was to show the effectiveness of a novel paddle reactor for fast pyrolysis and study the effect of biomass particle size and reaction temperature of Arundo Donax a type of energy crop on the bio-oil yields. The novel paddle reactor showed effective mixing and heat transfer which were proved with the help of studying the residence time and the heating characteristics of the system respectively. The effect of different biomass particle sizes on the bio-oil yield was not significant, the bio-oil yield was approximately 50% for all the sizes. For Arundo Donax particle sizes …

Low Temperature Split Injection Spray Combustion: Ignition, Flame Stabilization And Soot Formation Characteristics In Diesel Engine Conditions, Ahmed Abdul Moiz

Dissertations, Master's Theses and Master's Reports

The aim of the PhD work is to investigate the fundamental differences in combustion behavior when split injections are used in low temperature combustion regime. In this thesis, the first injection is also called as pilot injection and second injection is also called as main injection. The broad aspects which are studied encompassing the investigation is to study the ignition delay, lift-off and soot formation of such a double split spray combustion. The mechanisms of ignition, lift-off and soot production are to be studied since the main ignition and lift-off were found to differ from the pilot which effect net …

An Experimental Investigation Of The Effect Of Temperature And Space Velocity On The Performance Of A Cu-Zeolite Flow-Through Scr And A Scr Catalyst On A Dpf With And Without Pm Loading, Vaibhav Kadam

Dissertations, Master's Theses and Master's Reports

Abstract The heavy-duty diesel (HDD) engines use the diesel oxidation catalyst (DOC), catalyzed particulate filter (CPF) and urea injection based selective catalytic reduction (SCR) systems in sequential combination, to meet the US EPA 2010 PM and NOₓ emission standards. The SCR along with a NH₃ slip control catalyst (AMOX) offer NOₓ reduction >90 % with NH₃ slipHowever, there is a strong desire to further improve the NOₓ reduction performance of such systems, to meet the California Optional Low NOₓ Standard implemented since 2015. Integrating SCR functionality into a diesel particulate filter (DPF), by coating the SCR catalyst on the DPF, …

Methodology For Analyzing Epoxy-Cnt Phononic Crystals For Wave Attenuation And Guiding, Madhu Kolati

Dissertations, Master's Theses and Master's Reports

Phononic crystals (PhnCs) control, direct and manipulate sound waves to achieve wave guiding and attenuation. This dissertation presents methodology for analyzing nanotube materials based phononic crystals to achieve control over sound, vibration and stress mitigation. Much of the analytical work presented is in identifying frequency band gaps in which sound or vibration cannot propagate through these PhnCs. Wave attenuation and mitigation analysis is demonstrated using finite element simulation. Engineering principles from current research areas of solid mechanics, solid-state physics, elasto-dynamics, mechanical vibrations and acoustics are employed for the methodology. A considerable effort is put to show that these PhnCs can …

A Nocsae Drop Test/ 3d-Fem Study On The Relationship Between Kinematic Response Of The Head, Head Impact Contact Pressure (Hicp) And Kinetic Response Of The Brain To Delineate The Risk Of Traumatic Brain Injuries (Tbi)., Raghavendra Krishna Tej Bhamidipati

Dissertations, Master's Theses and Master's Reports

How many times have you seen a person slip and fall down and had a good laugh about it? How many times we slip and fall down on the floor and got up and walked away thinking everything is normal? Probably we might wonder “Are drops which occur at a small height dangerous?” Yes, they can be. Brain injuries are main reason for the fatality in youth [1], and low level falls are one of the most neglected and understated injuries.

The main objective of this study is to study the response of the brain for low level falls from …

Incorporating Driver’S Behavior Into Predictive Powertrain Energy Management For A Power-Split Hybrid Electric Vehicle, Lei Feng

Dissertations, Master's Theses and Master's Reports

The goal of this series of research is to advance hybrid electric vehicle (HEV) energy management by incorporating driver’s driving behavior and driving cycle information. To reduce HEV fuel consumption, the objectives of this research are divided into the following three parts.

The first part of the research investigates the impact of driver’s behavior on the overall fuel efficiency of a hybrid electric vehicle and the energy efficiency of individual powertrain components under various driving cycles. Between the sticker number fuel economy and actual fuel economy, it is well known that a noticeable difference occur when a driver drives aggressively. …

Restraint System Design And Evaluation For Military Specific Applications, Sebastian Karwaczynski

Dissertations, Master's Theses and Master's Reports

This research focuses on designing an optimal restraint system for usage in a military vehicle applications. The designed restraint system must accommodate a wide range of DHM’s and ATD’s with and without PPE such as: helmet, boots, and body armor. The evaluation of the restraint systems were conducted in a simulated vehicle environment, which was utilized to downselect the ideal restraint system for this program.

In December of 2011 the OCP TECD program was formulated to increase occupant protection. To do this, 3D computer models were created to accommodate the entire Soldier population in the Army. These models included the …

On The Aerodynamic Properties Of Slotted-Flap Flow-Control Devices For Wind Turbine Applications, Muraleekrishnan Menon Menon Muraleedharan Nair

Dissertations, Master's Theses and Master's Reports

Wind energy is growing at a fast pace and utility-scale wind turbines growing in size with increasing rotor diameters. To sustain development of up-scaled wind turbines of tomorrow there is a need for innovation in load control methodologies. This thesis research targets an assessment of the aerodynamic properties of airfoil sections specifically intended for wind turbine applications, featuring them with flow-control devices. The use of fractional chord trailing-edge flaps as slotted-flap devices on aerodynamically active parts of a turbine blade were studied. As modular devices attached externally on existing blade designs, they comfortably form a cost-effective means for active load …

Simulation Of Scalability For Autonomous Mobile Microgrids, Nathan Beyers

Dissertations, Master's Theses and Master's Reports

Microgrids are small-scale, decentralized systems for generation, storage, and management of electricity to provide power within a local area. By establishing these microgrids using autonomous robots, they can be made safer and more easily reconfigurable. This thesis presents a plan and outlines the infrastructure needed for scaling up previous experimental work on such systems. This work brings together a variety of tools in the form of both software and hardware to set the stage for how further development can be completed. An architecture for physical testing has been built to validate the full potential of navigation and making electrical connections …

Comparison Of Ignition Delays And Liquid Penetrations Of Jp-8, Synthetic Jp-8, And A Jp-8 Surrogate Under Diesel Engine Conditions, Kyle Yeakle

Dissertations, Master's Theses and Master's Reports

The U.S. Army and many NATO affiliates have adopted a ‘one fuel forward fuel policy’ (OFF). The goal of the OFF policy is reducing the logistics and cost involved with providing fuel for military vehicles. With this policy, the logical choice fuel is military grade jet petroleum, JP-8, because of the fuel constraints of turbo-jet engines. This requirement has made it necessary to run military compression ignited engines on JP-8. To reduce the Army’s reliance on petroleum based fuels an alternative fuel, synthetic JP-8, derived from coal and made in the Fischer-Tropsch production method is allowed to be blended up …

Shear Driven Suppressed Nucleation Annular Flow-Boiling In Millimeter-Scale Channels: Direct Numerical Simulations, Sharayu Bhasme

Dissertations, Master's Theses and Master's Reports

Many contemporary high heat-flux cooling applications are facilitated by mm-scale flow-boilers that operate in the steady annular suppressed nucleation regime (i.e., a thin evaporating liquid film flow covers the heated boiling-surface).

For such cases, this thesis presents a direct numerical simulation (DNS) approach. The steady algorithm and its accuracy are discussed. Representative detailed solutions for annular flow-boiling of FC-72 in a horizontal channel are presented.

Design Of Real-Time Combustion Feedback System And Experimental Study Of An Rcci Engine For Control, Jayant Kumar Arora

Dissertations, Master's Theses and Master's Reports

Premixed compression ignition (PCI) technologies offer high efficiency and low emissions but are usually confined by limited operation range as well as high pressure rise and heat release rate. In this work, a more recently developed PCI mode is explored where in-cylinder blending of two fuels with different auto-ignition characteristics (diesel and gasoline) is utilized to create reactivity stratification such that heat release rate and combustion timing can be controlled. This mode has been defined as Reactivity Controlled Compression Ignition (RCCI).

As part of this thesis, the main aim is to study various parameters that can be used to control …

Predictive Control Of Power Grid-Connected Energy Systems Based On Energy And Exergy Metrics, Meysam Razmara

Dissertations, Master's Theses and Master's Reports

Building and transportation sectors account for 41% and 27% of total energy consumption in the US, respectively. Designing smart controllers for Heating, Ventilation and Air-Conditioning (HVAC) systems and Internal Combustion Engines (ICEs) can play a key role in reducing energy consumption. Exergy or availability is based on the First and Second Laws of Thermodynamics and is a more precise metric to evaluate energy systems including HVAC and ICE systems. This dissertation centers on development of exergy models and design of model-based controllers based on exergy and energy metrics for grid-connected energy systems including HVAC and ICEs.

In this PhD dissertation, …

Mechanical Testing Of Fused Filament 3-D Printed Components For Distributed Manufacturing, Nagendra Gautam Tanikella

Dissertations, Master's Theses and Master's Reports

Fused filament fabrication (FFF)-based open-source 3-D printers offer the potential of decentralized manufacturing both in developing and developed countries. Unfortunately, a severe lack of data and standards relating to material properties and printed components limit this potential. This thesis first investigates the mechanical properties of a wide-range of FFF materials and provides a database of mechanical strength of the materials tested. The results demonstrate that the tensile strength of a 3-D printed specimen depends largely on the mass of the specimen, which provides a means to estimate the strength of 3-D printed components. Then this information is used to evaluate …

Evaluation Of Angular Distribution Of Incident Field At The Transmission Loss Window In Michigan Tech’S Reverberant Chamber, Abhishek Thyagarajan

Dissertations, Master's Theses and Master's Reports

Transmission Loss prediction accuracy is highly dependent on a good understanding of the angular distribution of incident field on the panel. Traditionally, the incident field has been assumed to be either completely random (equal probability of incidence at all angles from 0° - 90°) or field incidence (where the field is assumed to be completely diffuse between 0° - 78°). Studies1-3 have shown that these models are not completely representative of the incident field. This incident field is studied in the Michigan Tech Transmission Loss suite using two different methods in this study; beamforming and acoustic intensity. The beamforming method …

Experimental Study Of The Flow Of Ferrofluid In A Porous Media Under A Magnetic Field, Muskaan Khurana

Dissertations, Master's Theses and Master's Reports

This research presents results from a laboratory-scale experimental setup that was designed to visualize the behavior of ferrofluid percolation through a porous media. Ferrofluids are colloidal suspensions made of magnetic particles of a few nanometers and stabilized in carrier liquids like water or mineral oil. Ferrofluids get magnetized and align themselves in the direction of a magnetic field when a field gradient is applied.

With the help of this experiment we investigate the viability of controlling fluid flow in porous medium by a magnetic field in vicinity. The experiments show that ferrofluids can be used as a transporting media to …

Comparative Analysis Of Locally Available Materials For Treadle Pump Seals In Senegal, West Africa, Brennan Tymrak

Dissertations, Master's Theses and Master's Reports

For rural farmers in Senegal, West Africa, pulling water for irrigation can be a laborious but necessary task during the dry season to earn income from vegetable gardening. Traditional water pulling methods are inexpensive but require great physical effort, while modern machines decrease the labor burden but at a high financial cost. This study looked at an intermediate water pulling technology, the treadle pump, and how it could be improved to become more desirable for use in agricultural irrigation. A treadle pump was built and tested during field work in a rural Senegalese village. Observations from field testing prompted a …

Drive Signal Development For The Thermoacoustic Loudspeaker, Troy Bouman

Dissertations, Master's Theses and Master's Reports

Carbon nanotube thermophones can create acoustic waves from 1 Hz to 100 kHz. The thermoacoustic effect that allows for this non-vibrating sound source is naturally inefficient. Prior efforts have not explored their true efficiency (i.e. the ratio of the total acoustic power to the electrical input power). All previous works have used the ratio of sound pressure to input electrical power. A method for true power efficiency measurement is shown using a fully anechoic technique. True efficiency data are presented for five different drive signal processing techniques: standard alternating current (AC), direct current added to AC (DCAC), amplitude modulation of …

Finite Element Modeling Of Active And Passive Behavior Of The Human Tibialis Anterior: A Preliminary Approach, David Joda

Dissertations, Master's Theses and Master's Reports

This research project serves as exploratory work in the field of computational human biomechanics. A connection between muscular force and intramuscular pressure (IMP) has been uncovered that could prove invaluable in medical diagnostics as a method to circumvent the use of electromyography.

Preliminary finite element simulations were conducted to model the human tibialis anterior muscle in passive lengthening and active contraction. These simulations, totaling over 50 unique runs, utilized a novel constitutive model developed within the IMP research group. Volumetric strain, reaction forces, and pressure gradients were compared to data acquired from ongoing in vivo human experiments. A mechanism for …

Design, Fabrication And Analysis Of An Auxiliary Power Unit On A Heavy-Duty Truck To Power The Hvac Systems Of The Truck During Driver Off-Duty Conditions, Rohan Milind Kalurkar

Dissertations, Master's Theses and Master's Reports

Currently, one of the biggest challenges the world is facing is energy insufficiency. One of the contributors to energy consumption in United States are the idling semi-trailer trucks. In May 2001, President Bush issued The National Energy Policy in which he directed The Environmental Protection Agency (EPA) and Department of Transportation (DOT) to reduce the idling of trucks. This was done in order to reduce energy consumption by lowering fuel consumption and emissions coming out of semi-trailer trucks in the United States of America.

This project deals with the efforts of installing an Auxiliary Power Unit (APU) as a device …

Design And Fabrication Of A Suspension Rig, Abhijith Geo Philip

Dissertations, Master's Theses and Master's Reports

Owing to its placement under the vehicle body, the suspension system is one of the parts of the vehicle which are difficult to comprehend completely, albeit being a vital component. For demonstrating the working of a suspension system, a physical model in which one can actually see the movement of all the components would be a great tool. A Mustang II independent front suspension system was purchased from Heidts Engineering Performance and a rig that can emulate some of the real world situations of vehicle suspension action was designed and fabricated. All the components are accessible and conditions like bounce, …

Finite Element Analysis And Topology Optimization Of Differential Case And Control Arm For Static And Fatigue Loading, Pankaj N. Kalan

Dissertations, Master's Theses and Master's Reports

Optimization of the automobile components can result in a significant decrease in vehicle weight, increase in fuel efficiency and reduction in environmental damage. For example, the lightweight vehicle production will save over 4.4×109 GJ of energy and 4.1×108 tons of CO2 over a 10 year period, compared to the current non-light weight vehicles. This equates to 890 billion miles or 42 billion gallons of gas savings (Wu 2016). This study evaluates the weight reduction possible by using manual and automatic (using Optistruct software) topology optimization processes. Optimization of a vehicle differential case done in this study shows that a weight …

Experimental Study, Modelling And Controller Design For An Rcci Engine, Naga Nithin Teja Kondipati

Dissertations, Master's Theses and Master's Reports

Low Temperature Combustion (LTC) has got widespread attention over the past two decades in the field of Automotive Research and Development due to it’s potential for achieving higher efficiencies with near-zero engine out NOx and soot emissions. Among all the LTC strategies Reactivity controlled compression ignition (RCCI) has shown the most promising results due to it’s precise control over combustion phasing and heat release rate. However, RCCI being a dual-fuel stratified combustion, precise control over the injection timing of direct injected fuel and in-cylinder fuel reactivity of the mixture needs to be controlled effectively in order to achieve gross indicated …

Competition Vehicle Based Intake Manifold Design, Joshua N. Matiash

Dissertations, Master's Theses and Master's Reports

A competitive vehicle in Formula SAE needs to be easy for unskilled drivers to extract the maximum performance from. This requires a predictable and manageable torque curve. This report details the development of an intake manifold for a Formula SAE car from a vehicle-based approach to produce this manageable and predictable torque. The current vehicle was instrumented and driven on a representative track to determine the usage of available torque. Based on these findings an ideal torque curve was chosen that favored increased torque at upper engine speed ranges and decreased torque at lower engine speed ranges. A 1-D engine …