Mechanical Engineering Commons^™

Design And Frequency Characterization Of Dual-Piezoresponsive Foam Sensors, Cory Nelson Newton

Theses and Dissertations

Multifunctional "self-sensing" materials at the frontiers of current research are generally designed to gather only a single type of information (such as quasi-static strain data). This project introduces a new sensor that is both multifunctional and dual-response, indicating its ability to not only perform in mechanical and sensing functions but also in its ability to sense multiple types of response. The proposed new class of sensing materials, comprised of nanocomposite polymer foams, exhibits measurable piezoresistive and quasi-piezoelectric phenomena in the form of change in resistance and voltage generation in response to deformation, respectively. An initial sampling of the envelope of …

Integrated Design Of Downwind Land-Based Wind Turbines Using Analytic Gradients, Andrew Ning, Derek Petch

Faculty Publications

Wind turbines are complex systems where component-level changes can have significant system-level effects. Effective wind turbine optimization generally requires an integrated analysis approach with a large number of design variables. Optimizing across large variable sets is orders of magnitude more efficient with gradient-based methods as compared to gradient-free method, particularly when using exact gradients. We have developed a wind turbine analysis set of over 100 components where 90% of the models provide numerically exact gradients through symbolic differentiation, automatic differentiation, and adjoint methods. This framework is applied to a specific design study focused on downwind land-based wind turbines.

Downwind machines …

Extending Time Until Failure During Leaking In Inflatable, Pneumatically Actuated Soft Robots, Joshua Parker Wilson

Theses and Dissertations

Soft robots and particularly inflatable robots are of interest because they are lightweight, compact, robust to impact, and can interact with humans and their environment relatively safely compared to rigid and heavy traditional robots. Improved safety is due to their low mass that results in low-energy collisions and their compliant, soft construction. Inflatable robots (which are a type of soft robot) are also robust to impact and have a high torque to weight ratio. As a result inflatable robots may be used for many applications such as space exploration, search and rescue, and human-robot interaction. One of the potential problems …

Evolvability And Excess Capability As A Response To Uncertain And Future Requirements, Jeffrey Douglas Allen

Theses and Dissertations

Product and system designers face many challenges in the modern world. Designing products that will be subject to emerging or uncertain requirements can be one of the most significant of these challenges. A major risk associated with emerging or uncertain requirements is premature obsolescence. Large-scale, complex engineered systems, such as, aircraft, spacecraft, large seagoing vessels, communication and power systems are especially susceptible to this issue. However, this challenge is not limited to only large-scale complex systems. Even relatively simple products can suffer from premature obsolescence and even failure to be initially accepted, due to inadequately understood or changing requirements. One …

Autonomous Goal-Based Mapping And Navigation Using A Ground Robot, Jeffrey L. Ferrin

Theses and Dissertations

Ground robotic vehicles are used in many different applications. Many of these uses include tele-operation of the robot. This allows the robot to be deployed in locations that are too difficult or are unsafe for human access. The ability of a ground robot to autonomously navigate to a desired location without a-priori map information and without using GPS would allow robotic vehicles to be used in many of these situations and would free the operator to focus on other more important tasks. The purpose of this research is to develop algorithms that enable a ground robot to autonomously navigate to …

The Feasibility Of Using A Markerless Motion Capture Sensor (Leap MotionTm Controller) Forquantitative Motor Assessment Intended For A Clinical Setting, Clay Jordan Kincaid

Theses and Dissertations

Although upper limb motor impairments are common, the primary tools for assessing and tracking these impairments in a clinical setting are subjective, qualitative rating scales that lack resolution and repeatability. Markerless motion capture technology has the potential to greatly improve clinical assessment by providing quick, low-cost, and accurate tools to objectively quantify motor deficits. Here we lay some of the groundwork necessary to enable markerless motion capture systems to be used in clinical settings. First, we adapted five motor tests common in clinical assessments so they can be administered via markerless motion capture. We implemented these modified tests using a …

Feasibility Of Friction Stir Processing (Fsp) As A Method Of Healing Cracks In Irradiated 304l Stainless Steels, Cameron Cornelius Gunter

Theses and Dissertations

The current US fleet of nuclear reactors has been in service for three decades. Over this period, existing welds in stainless steel (SS) shrouds have sustained stress corrosion cracking (SCC) and are in need of repair. Additionally, helium has formed interstitially as a byproduct of proton bombardment. Current repair technology, such as TIG welding, puts extreme amounts of heat into the material and allows for interstitial helium atoms to aggregate and form bubbles/voids at grain boundaries. This significantly weakens the material, proving to be a very counterproductive and ineffective repair technique. Much study has been done on friction stir processing …

Material Selection Shape Factors For Compliant Arrays In Bending, David T. Fullwood, Todd G. Nelson, Jared T. Bruton, Nathan E. Rieske, M. Patrick Walton, Larry L. Howell

Faculty Publications

Similar to the general class of metamaterials, compliant arrays (CAs) are engineered from an array of subelements that combine to produce a response that is typically not available from a at panel made of a single material. As such, analysis and design of CA systems requires the integration of both the material and geometrical properties of the array. This paper proposes a convenient and efficient method of combining these essential elements using analytically derived shape factors for bending modes. The approach is validated experimentally, and used to demonstrate large regions of previously inaccessible property combinations in material selection charts that …

Vibration Monitoring Via Nano-Composite Piezoelectric Foam Bushings, David T. Fullwood, Evan T. Bird, A Jake Merrell, Brady K. Anderson, Cory N. Newton, Parker G. Rosquist, Anton E. Bowden, Matthew K. Seeley

Faculty Publications

Most mechanical systems produce vibrations as an inherent side effect of operation. Though some vibrations are acceptable in operation, others can cause damage or signal a machine’s imminent failure. These vibrations would optimally be monitored in real-time, without human supervision to prevent failure and excessive wear in machinery. This paper explores a new alternative to currently-used machine-monitoring equipment, namely a piezoelectric foam sensor system. These sensors are made of a silicone-based foam embedded with nano- and micro-scale conductive particles. Upon impact, they emit an electric response that is directly correlated with impact energy, with no electrical power input. In the …

Polynomial Chaos For The Computation Of Annual Energy Production In Wind Farm Layout Optimization, Santiago Padrón, Andrew P.J. Stanley, Jared Thomas, Juan Alonso, Andrew Ning

Faculty Publications

Careful management of wake interference is essential to further improve Annual Energy Production (AEP) of wind farms. Wake effects can be minimized through optimization of turbine layout, wind farm control, and turbine design. Realistic wind farm optimization is challenging because it has numerous design degrees of freedom and must account for the stochastic nature of wind. In this paper we provide a framework for calculating AEP for any relevant uncertain (stochastic) variable of interest. We use Polynomial Chaos (PC) to efficiently quantify the effect of the stochastic variables—wind direction and wind speed—on the statistical outputs of interest (AEP) for wind …

Scenario Analysis For Techno-Economic Model Development Of U.S. Offshore Wind Support Structures, Rick Damiani, Andrew Ning, Ben Maples, Aaron Smith, Katherine Dykes

Faculty Publications

Challenging bathymetry and soil conditions of future U.S. offshore wind power plants might promote the use of multimember, fixed-bottom structures (or “jackets”) in place of monopiles. Support structures affect costs associated with the balance of system (BOS) and operation and maintenance. Understanding the link between these costs and the main environmental design drivers is crucial in the quest for a lower levelized cost of energy (LCOE), and it is the main rationale for this work. Actual cost and engineering data are still scarce; hence, we evaluated a simplified engineering approach to tie key site and turbine parameters (e.g., water depth, …

Haptic Shape-Based Management Of Robot Teams In Cordon And Patrol, Samuel Jacob Mcdonald

Theses and Dissertations

There are many current and future scenarios that require teams of air, ground or humanoid robots to gather information in complex and often dangerous environments, where it would be unreasonable or impossible for humans to be physically present [1-6]. The current state of the art involves a single robot being monitored by one or many human operators [7], but a single operator managing a team of autonomous robots is preferred as long as effective and time-efficient management of the team is maintained [8-9]. This is limited by the operator's ability to command actions of multiple robots, be aware of robot …

Open-Loop Electrowetting Actuation With Micro-Stepping, Qi Ni, Daniel E. Capecci, Nathan B. Crane

Faculty Publications

Microfluidic-driven mechanical actuation opens new possibilities for positioning and manipulating delicate small components. However, existing microfluidic actuation methods are not well-suited to positioning with high resolution. This paper reports a method for precise, open-loop control of droplet position in finite steps by varying the duty cycle of the input signal in electrowetting actuation. When wetted to a solid object, both the droplet and the solid can be actuated. Unlike conventional electrowetting actuation methods, positioning resolution in our proposed method can be much smaller than the size of the underlying electrodes without requiring closed loop feedback control system. Using a leaky …

Performance Of Dynamically Simulated Reference Patterns For Cross Correlation Ebsd, Brian Jackson, Jordan Christensen, Saransh Singh, Marc De Graef, David T. Fullwood, Eric Richards Homer, Robert Wagoner

Faculty Publications

High-resolution (or \cross-correlation") electron backscatter diffraction analysis (HR-EBSD) utilizes cross-correlation techniques to determine relative orientation and distortion of an experimental electron backscatter diffraction pattern (EBSP) with respect to a reference pattern. The integrity of absolute strain and tetragonality measurements of a standard Si/SiGe material have previously been analyzed using reference patterns produced by kinematical simulation. While the results were promising, the noise levels were significantly higher for kinematically produced patterns, compared to real patterns taken from the Si region of the sample. This paper applies HR-EBSD techniques to analyze lattice distortion in a Si/SiGe sample, using recently developed dynamically simulated …

Robust Bi-Directional Continuous Electrowetting Based On Metal-Semiconductor (M-S) Diodes, Qi Ni, Daniel E. Capecci, Millicent Schlafly, Nathan B. Crane

Faculty Publications

We demonstrate bi-directional continuous electrowetting by embedding metal-semiconductor diodes in the electrowetting substrate. Unlike conventional electrowetting on dielectric (EWOD), bi-directional continuous electrowetting uses a single electrode pair to actuate a droplet through long distances. As long as the voltage potential is maintained between two end electrodes, the droplet moves toward the electrode with the higher potential. However, previously reported material systems had limited success in repeated actuation. In this work, diodes based on Schottky barriers were fabricated by forming metal-semiconductor junctions between titanium and high resistivity n-type silicon. The performance enhancements were evaluated using current-voltage measurements of interface pairs. When …

Comparing Efficacy Of Different Dynamic Models For Control Of Underdamped, Antagonistic, Pneumatically Actuated Soft Robots, Morgan Thomas Gillespie

Theses and Dissertations

Research in soft robot hardware has led to the development of platforms that allow for safer performance when working in uncertain or dynamic environments. The potential of these platforms is limited by the lack of proper dynamic models to describe or controllers to operate them. A common difficulty associated with these soft robots is a representation for torque, the common electromechanical relation seen in motors does not apply. In this thesis, several different torque models are presented and used to construct linear state-space models. The control limitations on soft robots are induced by natural compliance inherent to the hardware. This …

Packing Sheet Materials Into Cylinders And Prisms Using Origami-Based Approaches, Jared Thomas Bruton

Theses and Dissertations

Packing sheet materials into cylinders and prisms using Origami-based approaches (Soft Origami or traditional Origami) is of interest in fields where sheet materials need folded into cylinders or prisms. Fully-dense packing has application in fields where a sheet material is to be folded with minimal gaps into a cylinder or prism. Partially-dense packing is applicable to fields where gaps are required between packed surfaces or where hollow volumes are to be filled, such as in fluid filter design. Soft Origami is explored as a method for folding soft-sheet materials into fully-dense cylinders. Two fold patterns, the "flasher'' and the "inverted-cone …

Position And Stiffness Control Of Inflatable Robotic Links Using Rotary Pneumatic Actuation, Charles Mansel Best

Theses and Dissertations

Inflatable robots with pneumatic actuation are naturally lightweight and compliant. Both of these characteristics make a robot of this type better suited for human environments where unintentional impacts will occur. The dynamics of an inflatable robot are complex and dynamic models that explicitly allow variable stiffness control have not been well developed. In this thesis, a dynamic model was developed for an antagonistic, pneumatically actuated joint with inflatable links.The antagonistic nature of the joint allows for the control of two states, primarily joint position and stiffness. First a model was developed to describe the position states. The model was used …

Fundamental Principles Of Tremor Propagation In The Upper Limb, Andrew Doran Davidson

Theses and Dissertations

Although tremor is the most common movement disorder, there exist few effective tremor-suppressing devices, in part because the characteristics of tremor throughout the upper limb are unknown. To clarify, optimally suppressing tremor requires a knowledge of the mechanical origin, propagation, and distribution of tremor throughout the upper limb. Here we present the first systematic investigation of how tremor propagates between the shoulder, elbow, forearm, and wrist. We simulated tremor propagation using a linear, time-invariant, lumped-parameter musculoskeletal model relating joint torques and the resulting joint displacements. The model focused on the seven main degrees of freedom (DOF) from the shoulder to …

Insights Into Twinning In Mg Az31: A Combined Ebsd And Machine Learning Study, David T. Fullwood, Andrew Orme, Isaac Chelladurai, Travis Michael Rampton, Ali Khosravani, Michael Miles, Raj K. Mishra

Faculty Publications

To explore the driving forces behind deformation twinning in Mg AZ31, a machine learning framework is utilized to mine data obtained from electron backscatter diffraction (EBSD) scans in order to extract correlations in physical characteristics that cause twinning. The results are intended to inform physics-based models of twin nucleation and growth. A decision tree learning environment is selected to capture the relationships between microstructure and twin formation; this type of model effectively highlights the more influential characteristics of the local microstructure. Trees are assembled to analyze both twin nucleation in a given grain, and twin propagation across grain boundaries. Each …

Comparison Of Airfoil Precomputational Analysis Methods For Optimization Of Wind Turbine Blades, Ryan Barrett, Andrew Ning

Faculty Publications

The objective of this research was to develop and compare various airfoil precomputational parameterization and analysis techniques for aerostructural optimization of wind turbine blades. The airfoils along the blade were added as optimization design variables through pre-computational parameterization methods using thickness-to-chord ratios and blended airfoil family factors. The airfoils' aerodynamic performance was analyzed with three methods of increasing fidelity: a panel method (XFOIL), Navier-Stokes based computational fluid dynamics (RANS CFD), and wind tunnel data. The optimizations minimized mass over annual energy production (m/AEP) and thereby approximated the minimization of cost of energy. The results were compared to the NREL 5-MW …

Cushioned Extended-Periphery Avoidance: A Reactive Obstacle Avoidance Plugin, Timothy Mclain, James Jackson, David Wheeler

Faculty Publications

While collision avoidance and flight stability are generally a micro air vehicle’s (MAVs) highest priority, many map-based path planning algorithms focus on path optimality, often assuming a static, known environment. For many MAV applications a robust navigation solution requires responding quickly to obstacles in dynamic, tight environments with non- negligible disturbances. This article first outlines the Reactive Obstacle Avoidance Plugin framework as a method for leveraging map-based algorithms while providing low-latency, high-bandwidth response to obstacles. Further, we propose and demonstrate the effectiveness of the Cushioned Extended- Periphery Avoidance (CEPA) algorithm. By representing recent laser scans in the current body-fixed polar …

Rosflight: A Lightweight, Inexpensive Mav Research And Development Tool, Timothy Mclain, James Jackson, Gary J. Ellingson

Faculty Publications

To accelerate research and development of the autonomous capabilities of micro aerial vehicles we have developed flight control framework, ROSflight, as a research tool. ROSflight makes development of autopilot code easier and more efficient by minimizing the use of embedded systems, incorporating the Robot Operating System and using off-the-shelf and open-source hardware and software. Motivation and applications for use in the research community are discussed. Analysis of loop rate and communication bandwidth are presented as well as results from flight demonstration of two multi-rotor aircraft.

Non-Schmid Effects And Criteria For Dislocation Nucleation On Different Slip Systems At Grain Boundaries, Richard Durtschi Wyman

Theses and Dissertations

Criteria for grain boundary dislocation nucleation are developed. A bicrystal containing two grain boundaries is placed under varying triaxial stress states using molecular dynamics. The local resolved shear, normal, and co-slip stresses needed for grain boundary dislocation nucleation are found. A framework is developed to detect the slip system grain boundary dislocation nucleation occurs on. A survey of the different ways grain boundary dislocation nucleation occurs in the sample shows a single grain boundary can nucleate dislocations in a rich variety of ways. Using the nucleation system and resolved stress values, criteria for grain boundary dislocation nucleation on different slip …

Multi-Sensor Robust Relative Estimation Framework For Gps-Denied Multirotor Aircraft, Tim Mclain, Daniel P. Koch, Kevin M. Brink

Faculty Publications

An estimation framework is presented that improves the robustness of GPS-denied state estimation to changing environmental conditions by fusing updates from multiple view-based odometry algorithms. This allows the vehicle to utilize a suite of complementary exteroceptive sensors or sensing modalities. By estimating the vehicle states relative to a local coordinate frame collocated with an odometry keyframe, observability of the relative state is maintained. A description of the general framework is given, as well as the specific equations for a multiplicative extended Kalman filter with a multirotor vehicle. Experimental results are presented that demonstrate the ability of the proposed algorithm to …

Uav Path-Planning Using Bézier Curves And A Receding Horizon Approach, Bryce Ingersoll, Kyle Ingersoll, Patrick Defranco, Andrew Ning

Faculty Publications

Unmanned aerial vehicles (UAVs) are used in an increasing number of applications. Such applications may include navigating through heavy traffic and highly congested airways, where numerous static and dynamic obstacles impinge upon a UAV's flight. It is imperative that a UAV successfully avoids these obstacles, while improving its planned flight path according to certain criteria. We have modeled UAV path planning as a single objective optimization problem that utilizes a receding horizon approach, where the path is constrained to avoid obstacle collision and to account for flight aerodynamic constraints. The proposed method is gradient based, allowing for quick and robust …

Design And Analysis Of Two Compliant Mechanism Designs For Use In Minimally Invasive Surgical Instruments, Jason Lon Dearden

Theses and Dissertations

Minimally invasive surgery (MIS) has several advantages over traditional methods. Scaling MIS instruments to smaller sizes and increasing their performance will enable surgeons to offer new procedures to a wider range of patients. In this work, two compliant mechanism-based minimally invasive surgical instrument wrist or gripper mechanisms are designed and analyzed.The cylindrical cross-axis flexural pivot (CCAFP) is a single-degree-of-freedom wrist mechanism that could be combined with existing gripper mechanisms to create a multi-degree-of freedom instrument. The simplicity of the CCAFP mechanism facilitates analysis and implementation. The flexures of the CCAFP are integral with the instrument shaft, enabling accessories to be …

Heteromorphic To Homeomorphic Shape Match Conversion Toward Fully Automated Mesh Morphing To Match Manufactured Geometry, Robert Ivan Yorgason

Theses and Dissertations

The modern engineering design process includes computer software packages that require approximations to be made when representing geometries. These approximations lead to inherent discrepancies between the design geometry of a part or assembly and the corresponding manufactured geometry. Further approximations are made during the analysis portion of the design process. Manufacturing defects can also occur, which increase the discrepancies between the design and manufactured geometry. These approximations combined with manufacturing defects lead to discrepancies which, for high precision parts, such as jet engine compressor blades, can affect the modal analysis results. In order to account for the manufacturing defects during …

Implementations Of Fourier Methods In Cfd To Analyze Distortion Transfer And Generation Through A Transonic Fan, Marshall Warren Peterson

Theses and Dissertations

Inlet flow distortion is a non-uniform total pressure, total temperature, or swirl (flow angularity) condition at an aircraft engine inlet. Inlet distortion is a critical consideration in modern fan and compressor design. This is especially true as the industry continues to increase the efficiency and operating range of air breathing gas turbine engines. The focus of this paper is to evaluate the Computational Fluid Dynamics (CFD) Harmonic Balance (HB) solver in STAR-CCM+ as a reduced order method for capturing inlet distortion as well as the associated distortion transfer and generation. New methods for quantitatively describing and analyzing distortion transfer and …

The Effect Of Projectile Nose Shape On The Formation Of The Water Entry Cavity, Jeremy Conrad Ellis

Theses and Dissertations

This research focuses on the effect of several convex and concave nose shapes on cavity formation for both hydrophilic and hydrophobic projectiles. It specifically investigates the effect of convex shape on the threshold velocity for cavity formation as well as the effect of concave shapes on cavity formation in terms of impact velocity, geometry of the concave shape and wettability of the projectile. For the convex cases, the streamlined axisymmetric shape significantly increases the threshold velocity when cavities form and is most pronounced for the ogive and cone. The study demonstrates that measuring the wetting angle and impact velocity is …