Mechanical Engineering Commons^™

Vibration-Based Machine Learning Models For Condition Monitoring Of Railroad Rolling Stock, Sergio M. Martinez

Theses and Dissertations

One of the primary causes of rail rolling stock derailments is attributed to bearing and wheel axle failures. The health of train bearings is primarily monitored at target locations through wayside detection systems. This practice is susceptible to bearing failure and potential derailments at points in between these wayside systems. To remedy this, the University Transportation Center for Railway Safety (UTCRS) has developed a wireless onboard monitoring system that can continuously monitor the vibration response, which directly correlates to the health of bearings. This data is used to train regression-based machine learning algorithms and long-term prediction neural networks to predict …

Vibration Fatigue Of Leaded Solder Joint Interconnects For Pcb Electronics, John Crowder

All Theses

With the increasing prevalence of electronic equipment worldwide, there is also a decrease in the size of the components on their printed circuit boards (PCBs), leading to an increase in the density of these components. A significant amount of failure in electronic equipment is vibration fatigue of solder joints and their attachments. However, the complexity of these PCBs and their components has made finite element modeling (FEM) more complex, adding considerable time to create and analyze a model.

This paper aims to provide a literature review for the vibration fatigue of leaded solder components, create a test setup, and validate …

Dynamics And Steering Of A Vibration-Driven Bristle Bot In A Pipe System, Ian Stewart

All Theses

Soft vibrational robots are robots that incorporate compliant structures into their design and are driven by oscillating actuators. A recent, popular version of a soft vibrational robot is the bristle bot, which uses flexible bristles and a vibration motor to propel itself across surfaces and through pipes. This motion is primarily driven by stick-slip dynamics resulting from asymmetric frictional forces applied at the bristle tips. Depending on the frequency of vibration of the motor, the robot experiences various resonance regions allowing it to maneuver in different directions. Attaching bristles to all sides of the robot and placing it in a …

Programmable Vibration Table Retrofit With Eagle Medical, Jonathan Ilagan, Madhav Asok, Max Lewter

Biomedical Engineering

This project aimed to repair and upgrade a vibration table used for package testing for the sponsor, Eagle Medical - a medical packaging and sterilization company based in Paso Robles, California. The current vibration table is not programmable and lacks circuit diagrams, making it difficult to repair. In addition, it is not functional due to internal circuitry issues and power requirements. To address these issues, the team will implement several upgrades to improve the product and allow for better random cyclic vibration testing. A full assessment of the existing vibration table will be conducted to ensure the viability of these …

Alternative Method For Low Frequency Impact Sound Measurement For Building Field Tests, Sunit Girdhar

Dissertations, Master's Theses and Master's Reports

What do high heels, dog nails, and dragging furniture have in common? They are all frequent sources of noise pollution and annoyance in multi-story buildings. Building codes exist to control and mitigate such noise, but these codes are outdated and fail to protect the residents against noise annoyance. Footstep noise is still the number one cause of complaints among the residents. The impact performance of floor-ceiling assemblies is characterized using a single-number rating called the Impact Sound Rating (ISR). A standard tapping machine is used in pre-defined locations on the floor and the radiated Sound Pressure Level (SPL) is measured …

Additively Manufactured Polymeric Surface-Based Lattice Structures For Vibration Attenuation, Imabin Kelvin Ekpelu

Browse all Theses and Dissertations

The focus of this study was to select triply periodic minimal surface (TPMS) structures made of 3D-printed polymers. The primary variables in this study were: TPMS shape, lattice volume ratio, and lattice material. Vibration absorption was characterized by damping ratio via transmissibility at the system’s natural frequency. The vibration testing was performed using an electro-dynamic shaker, a known mass, an input/control accelerometer, and an output/response accelerometer. The 3D-printed absorber/lattice was mounted to the shaker baseplate and a mass will be mounted on top of the absorber. One accelerometer will be mounted to the shaker baseplate and the other will be …

Evaluating The Effects Of Granulated Rubber And Glass Fibers In Polymer Concrete As A Structural Material For Wafer Grinding Machines, Kevin Gabriel Kuehn, Philip Randall Streeter

Materials Engineering

Polymer concrete is a composite material used to replace cast iron and steel in wafer grinding machines for vibration damping. During the grinding and lapping processes of manufacturing silicon wafers, excessive vibrations may cause subsurface damage which requires additional polishing and reduces yield. Nine compositions containing various levels of granulated rubber and glass fibers were manufactured. CRM WRF-10 granulated rubber was examined at 0%, 5%, and 10% and Corning Cem-Fil glass fibers were added at 0%, 0.5%, and 1% by weight. Smooth-On EpoxAcast 690 epoxy resin was held constant at 16% for each composition. Crushed granite aggregate from Martin Marietta, …

Mtb Daq - Mountain Bike Data Acquisition System, Theodore J. Philliber, Ronan M. Shaffer, Dylan M. Ruiz, John M. Ringrose

Mechanical Engineering

Mountain bike suspensions systems are set up and tuned based only on qualitative, ‘feeling’-based metrics. The MTB DAQ, sponsored by Dr. Joseph Mello with the Cal Poly Mechanical Engineering Department, is a data acquisition system we developed to improve suspension tuning with a data-driven approach. The system mounts to a bicycle frame and has sensors that measure vibration and travel speed to characterize the bike’s motion. While similar systems exist, they cost in the thousands of dollars range and are very specific to individual bike geometry. Our system was designed to be more affordable to the average rider as well …

Assessing The Effectiveness And Efficacy Of Wireless Onboard Condition Monitoring Modules In Identifying Defects In Railroad Rolling Stock, Lee R. Cantu

Theses and Dissertations

Many industries have begun shifting into the Internet of Things (IoT) in the 21st century. To help ease this transition for the rail industry, The University Transportation Center for Railway Safety (UTCRS) has partnered with Hum Industrial Technology, Inc. (HUM) to help complete the development of a Wireless Onboard Condition Monitoring system named the ‘Boomerang™’. This product allows customers to schedule proactive maintenance on their railcars to replace defective wheels and/or bearings, saving them time, money and potentially preventing costly catastrophic derailments. The UTCRS research team has established thresholds to determine defective bearings utilizing thermal and mechanical sensors.

The effectiveness …

Vibratory Tumbling Machine, Laurence William Duclos Iii, Aaron Phillip Shein, Jared Edward Nash

Mechanical Engineering

The purpose of this document is to highlight the overall Vibratory Tumbling Machine project background, objectives, concept design, final design, manufacturing, and design verification. This final design review outlines the process, creation, and testing of the chosen final design for this redesign of the vibratory tumbling machine. The FDR shows the steps the team took towards completing a CAD package and a verification prototype of the final design while adapting to COVID-19 restrictions.

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Vibration Isolation System, Bradley Y. Kwan, Bailey Groh, Max Wu, Nicole Yen

Mechanical Engineering

The Vibration Isolation System Senior Project is a collaborative group project between its sponsor, Maxar Technologies, and a team of students from Cal Poly - SLO to effectively design, manufacture, and test a structural assembly for satellites, isolating vibrations during launch and orbit conditions. After initial sponsor contact, requirements and needs were set which dictated deliverables for the senior project group. The group performed analyses to validate all design decisions, including a modified concept and design direction, selection of a prototype viscoelastic damping material, preliminary testing to validate design specifications, and detailed design and analysis toward a finalized design. Instead …

Use Of Dimpling Techniques To Alter The Vibration And Acoustic Characteristics Of Beams And Plates, Mofareh Ghazwani

Dissertations

Structures such as beams and plates can produce potentially high levels of unwanted vibrations and noises in the environment. A method for improving the vibroacoustic characteristics of structures based on creating dimples on its surfaces is presented in this study. The goal of this technique is to keep the mass of the subject structure the same while changing its vibration and sound radiation characteristics. A boundary value model (BVM), derived using Hamilton’s Variational Principle, is used for modeling dimpled beams subjected to various boundary conditions. Using this method, the non-dimensional equations of motion, boundary conditions, and continuity conditions for a …

Additive Manufacturing Powder Removal: Viper 2.0, Andrew D. Epperson, Sean Mccracken, Melissa O'Neil, Alex Ward

Mechanical Engineering

This report presents the final design review of this senior project team. The project is being sponsored by Lawrence Livermore National Laboratory, a federal design agency. Lawrence Livermore National Laboratory is interested in improving their metal additive manufacturing process. The goal of this senior project is to improve the efficiency and safety of a method currently being used to remove metal powders for additively manufactured components. A senior project team in 2017-2018 created the Vibration Induced Powder Evacuator and Reclaimer (VIPER), a device that uses a vibration motor to shake a printed part until it is clean from excess powder. …

Improved Low-Frequency Impact Insulation Class Measurements Based On Comparison Techniques, Sunit Girdhar

Dissertations, Master's Theses and Master's Reports

In today’s world, noise pollution is growing as a major concern and it is becoming more and more difficult to find quiet places. But when the problem escalates to the extent that people are annoyed with loud noises even in their apartments, it becomes an alarming issue for engineers. Around the world, cities have defined some basic performance requirements for buildings, and isolation of residents from noise is one of the cardinal performance requirements. In the United States, building codes use the Impact Insulation Class (IIC) rating to characterize the performance of floor/ceiling assemblies. This method uses the response measured …

Additive Manufacturing Powder Removal, Madison A. Lignell, Tyler W. Laird, Kurt K. Reed

Mechanical Engineering

Metal powder-bed fusion is an additive manufacturing process which enables the creation of unique shapes in metal parts that would otherwise be difficult, expensive, or impossible to machine. Metallic powder is melted and fused together by either a laser or electron beam to produce parts quickly. The excess powder covers newly printed parts and can be difficult to remove from small internal features. The scope of this project is to design a device that effectively removes the powder from newly printed parts safely, while reclaiming as much powder as possible for reuse. The solution for this project must be able …

Treadmill User Centering, Cecilia Hill Yan Yuen, Donavan Chandler Feliz, Ariel Mae Arce Crisostomo, Adam Charles Patrella

Mechanical Engineering

The goal of team CENTREAD was to design a device to allow a person with a visual disability to run efficiently and effectively on a treadmill without fear of falling off or injuring themselves. The customer wished for the device to be small, lightweight, and have an easy, autonomous setup, while providing feedback to the user wirelessly for them to correct their own movement. The ultimate goal of the device is to allow the user to be comfortable, safe, and free while using it in order to ensure they have the best running experience. The device utilizes ultrasonic sensors in …

Rotordynamic Analysis Of Theoretical Models And Experimental Systems, Cameron R. Naugle

Master's Theses

This thesis is intended to provide fundamental information for the construction and

analysis of rotordynamic theoretical models, and their comparison the experimental

systems. Finite Element Method (FEM) is used to construct models using Timoshenko

beam elements with viscous and hysteretic internal damping. Eigenvalues

and eigenvectors of state space equations are used to perform stability analysis, produce

critical speed maps, and visualize mode shapes. Frequency domain analysis

of theoretical models is used to provide Bode diagrams and in experimental data

full spectrum cascade plots. Experimental and theoretical model analyses are used

to optimize the control algorithm for an Active Magnetic Bearing …

Distributed Sensing And System Identification Of Cantilever Beams And Plates In The Presence Of Weak Nonlinearities, Patrick Sean Heaney

Mechanical & Aerospace Engineering Theses & Dissertations

While the mathematical foundation for modal analysis of continuous systems has long been established, flexible structures have become increasingly widespread and developing tools for understanding their mechanics has become increasingly important. Cantilever beams and plates, in particular, have been extensively studied due to their practical importance as approximations of more complex structures. The focus of this thesis is on understanding the dynamics of vibrating cantilever beams and plates through analytical and experimental investigation. Various models for the mechanics of these structures, of varying physical fidelity, are described and compared. A fiber optic sensing system is utilized to experimentally acquire distributed …

Dynamics Of A Circular Cylinder In Close Proximity To A Wall, Yargo Teixeira Gomes De Melo

Master’s Theses

The effect of wall proximity on the mechanism of flow-induced vibration of a circular cylinder mounted in a wind tunnel and free to vibrate with two degrees-of-freedom near a rigid plane boundary were examined at a Reynolds number of 1.86 x 10⁵. Hot-wire anemometry and cylinder-mounted accelerometers were used to characterize the flow-induced vibration of the cylinder. In the near wall region (gap ratios, G/D< 0.4) the system was found to exhibit symptoms of movement-induced vibration resulting from the push-and-draw effect of the cylinder pushing into and out of the fluid immediately upstream and downstream of the cylinder. The variation of the width of the separated wake region with the cylinder motion produces a force in phase with the cylinder velocity, resulting in excitation of the cylinder motion. For G/D > 1.0, the alternate shedding of vortices (the Kármán vortex street) produces a fluctuating lift on the body. The lift force also has an associated drag fluctuation at twice the vortex shedding frequency For …

Hydrophobicity Of Low Temperature Vibrating Surfaces, Christian Fergusson

Theses and Dissertations

This study proposes a method to enhance the anti-icing capabilities of superhydrophobic surfaces by utilizing vibration to further reduce contact time of an impacting droplet in addition to keeping the droplet in the Cassie-Baxter regime, where surface adhesion is lower than the opposing Wenzel regime. We tested this with two methods: by investigating the effects of vibration normal to the plane of a superhydrophobic surface being impacted by water droplets in a room temperature environment, with the surface horizontal in a room temperature environment and tiled in a subzero degree environment. The amplitude and frequency of the vibration were varied …

Measurement And Analysis Of The Physical And Climatic Distribution Environment For Air Package Shipment, David Guadagnini

Master's Theses

The modern air parcel distribution industry has significantly grown to become one of the most commonly employed methods to quickly transport goods throughout the world. Although it comes with many benefits, including higher speed, greater reliability, and tighter security, the multimodal transport system within it can expose packages to a wide variety of climatic and physical distribution hazards. In a single route of transportation, packages could be included in different types of small delivery vans, large commercial semi trucks, cargo dollies, feeder aircraft, and high altitude commercial jetliners. The varying hazard level presented during distribution could directly weaken the packaging …

Energy Localization And Heat Generation In Composite Energetic Systems Under High-Frequency Mechanical Excitation, Jesus O. Mares

Open Access Dissertations

In this work, the ability to use high frequency mechanical excitation to generate significant heating within plastic bonded explosives, as well as single energetic particles embedded within a viscoelastic binder, is studied. In this work, the fundamental mechanisms associated with the conversion of high-frequency mechanical excitation to heat as applied to these composite energetic systems are thoroughly investigated.

High-frequency contact excitation has been used to generate a significant amount of heat within samples of PBX 9501 and representative inert mock materials. Surface temperature rises on the order of 10 °C were observed at certain frequencies over a range from 50 …

Development Of An Analytical Model For Beams With Two Dimples In Opposing Directions, Mofareh H. Ghazwani

Masters Theses

Structures such as beams and steel plates can produce potentially high levels of unwanted vibrations and noises in the environment. A method of improving the vibration and acoustic characteristics of beams based on introducing dimples on its surfaces will be presented in this study. This method focuses on creating two dimples in the same and opposite direction on beam’s surface where the effect of dimples on the change in beam’s natural frequencies is the problems of interest.

A boundary value model (BVM) is developed for a beam with two dimples and subjected to various boundary conditions using Hamilton’s Variational Principle. …

Electromechanical Modeling Of A Honeycomb Core Integrated Vibration Energy Converter With Increased Specific Power For Energy Harvesting Applications, Nataraj Chandrasekharan

All Dissertations

Innovation in integrated circuit technology along with improved manufacturing processes has resulted in considerable reduction in power consumption of electromechanical devices. Majority of these devices are currently powered by batteries. However, the issues posed by batteries, including the need for frequent battery recharge/replacement has resulted in a compelling need for alternate energy to achieve self-sufficient device operation or to supplement battery power. Vibration based energy harvesting methods through piezoelectric transduction provides with a promising potential towards replacing or supplementing battery power source. However, current piezoelectric energy harvesters generate low specific power (power-to-weight ratio) when compared to batteries that the harvesters …

Development, Optimization, And Implementation Of A Vibration Based Defect Detection Algorithm For Railroad Bearings, Amy Gonzalez

Theses and Dissertations - UTB/UTPA

Of the three main rail accident types in the United States, derailments are the most common. Studies have shown that derailments occurring above 25 mph are caused by equipment failures such as bearing failures. As a preventative measure, condition-monitoring systems are required to detect defective bearings in the field. Based on data compiled from multiple experiments of healthy and defective bearings at UTPA, an algorithm has been devised to identify bearing abnormalities. Vibration analysis techniques are utilized to potentially determine whether a bearing is defective and the defect type and size using the acquired vibration signatures. Implementation of a defect …

Vibration Table For Environmental Chamber, Michael Czabaranek, Dylan De Caussin

Mechanical Engineering

No abstract provided.

Analysis Of Vibroacoustic Properties Of Dimpled Beams Using A Boundary Value Model, Kyle R. Myers

Dissertations

Attention has been given recently to the use of dimples as a means of passively altering the vibroacoustic properties of structures. Because of their geometric complexity, previous studies have modeled dimpled structures using the finite element method. However, the dynamics of dimpled structures are not completely understood. The goal of this study is to provide a better understanding of these structures through the development of a boundary value model (BVM) using Hamilton's Variational Principle. The focus of this study is on dimpled beams, which represent the simplest form of a dimpled structure.

A general model of a beam with N …

Vibration Based Planetary Gear Analysis And Damage Detection, Rene Sawatzky

Master's Theses

With this thesis the research at the engineering department is continued, based on previous thesis projects. These projects were considering the possibility of simulation gears with rigid bodies. After researches with different emphasizes on the rigid body simulation, the gained knowledge showed limitations of the rigid body model. Gear failures are very diverse and the actual simulation technique could not represent all necessary failure modes that can occur. That led to this thesis as a research project to find a way to detect and analyze the failure modes that cannot be considered with the current rigid body approach. With the …

The Influence Of Gaps On The Frequency Response Of A Beamspring Contact System, Wenbin Zhang

Open Access Theses

Some mechanical systems with gaps such as in disc brakes and Cardan joints exhibit nonlinearity under certain load conditions, which is unpredictable and highly sensitive to initial conditions. Previous studies were mainly focused on either a single-degree-of-freedom (DOF) system or a flexible beam with uniform elastic foundation. The analysis of this thesis is a combination of these two where gaps are first introduced to a flexible beam model. A model of a beam resting on compliant foundation with gaps has been developed and analyzed. The assumed modes method is used to derive the equations of motion (EOM's) for the system. …