Mechanical Engineering Commons^™

Feasibility And Uncertainty Evaluation Of Sequential Hybrid Manufacturing Using Optical Coordinate Metrology, Jake Dvorak

Doctoral Dissertations

Hybrid manufacturing has been suggested as a solution to global manufacturing challenges including stock availability, manufacturing costs, and difficulty in production of complex parts. However, feasibility and validation of hybrid manufacturing remain open research opportunities.

This research evaluates measurement uncertainty for optical coordinate metrology (OCM) within a sequential hybrid manufacturing (SHM) framework where a primary manufacturing process, a part geometry measurement, and a secondary manufacturing process are performed sequentially on optionally separate machine tools. In this work, an additively manufactured preform is produced, the part geometry is measured using structured light optical coordinate metrology, and the final geometry is obtained …

Time-Dependent Reliability Methodologies With Saddlepoint Approximation, Zhangli Hu

Doctoral Dissertations

"Engineers always encounter time-dependent uncertainties that ubiquitously exist, such as the random deterioration of material properties and time-variant loads. Therefore the reliability of engineering systems becomes time-dependent. It is crucial to predict the time-dependent reliability in the design stage, given possible catastrophic consequences of a failure. Although extensive research has been conducted on reliability analysis, estimating the reliability accurately and efficiently is still challenging. The objective of this work is to develop accurate and efficient reliability methodologies for engineering design. The basic idea is the integration of traditional reliability methods with saddlepoint approximation (SPA), which can accurately approximate the tail …

Efficient Time-Dependent System Reliability Analysis, Zhifu Zhu

Doctoral Dissertations

"Engineering systems are usually subjected to time-variant loads and operate under time-dependent uncertainty; system performances are therefore time-dependent. Accurate and efficient estimate of system reliability is crucial for decision makings on system design, lifetime cost estimate, maintenance strategy, etc. Although significant progresses have been made in time-independent reliability analysis for components and systems, time-dependent system reliability methodologies are still limited. This dissertation is motivated by the need of accurate and effective reliability prediction for engineering systems under time-dependent uncertainty. Based on the classic First and Second Order Reliability Method (FORM and SORM), a system reliability method is developed for multidisciplinary …

Probabilistic Engineering Analysis And Design Under Time-Dependent Uncertainty, Zhen Hu

Doctoral Dissertations

"Time-dependent uncertainties, such as time-variant stochastic loadings and random deterioration of material properties, are inherent in engineering applications. Not considering these uncertainties in the design process may result in catastrophic failures after the designed products are put into operation. Although significant progress has been made in probabilistic engineering design, quantifying and mitigating the effects of time-dependent uncertainty is still challenging. This dissertation aims to help build high reliability into products under time-dependent uncertainty by addressing two research issues. The first one is to efficiently and accurately predict the time-dependent reliability while the second one is to effectively design the time-dependent …