Mechanical Engineering Commons^™

Utilizing Reprap Style 3d Printers For The Manufacturing Of Composite Heat Exchangers, John Laureto

Dissertations, Master's Theses and Master's Reports

The low cost 3D printing market is currently dominated by the application of RepRap (self-replicating rapid-prototyper) variants. Presented in this document are practical utilizations of RepRap technology. Developed are innovative processes to manufacture composite materials systems for thermal management solutions.

First, a laser polymer welder system is validated by quantifying maximum peak load and weld width of linear low density polyethylene (LLDPE) lap welds as a function of linear energy density. The development of practical engineering data, in this application, is critical to producing mechanically durable welds. Developed laser and printer parameter sets allow for manufacturing of LLDPE multi-layered heat …

Development Of An Evaporation Sub-Model And Simulation Of Multiple Droplet Impingement In Volume Of Fluid Method, Sathya Prasad Potham

Dissertations, Master's Theses and Master's Reports

Droplet collision and impingement on a substrate are widely observed phenomenon in many applications like spray injection of Internal Combustion Engines. Existing Lagrangian models do not provide a comprehensive picture of the outcome of these events and may involve model constants requiring experimental data for validation. Physics based models like Volume of Fluid (VOF) method involve no parametric tuning and are more accurate. The aim of this thesis is to extend the basic VOF method with an evaporation sub-model including an additional vapor phase and implement this model in an open source Computational Fluid Dynamics (CFD) software, OpenFOAM. The new …

Human Centered Design Of An Open-Drum, Treadle Thresher For Quinoa Farmers In The Andes Of Northern Peru, Robert A. Hayes

Dissertations, Master's Theses and Master's Reports

Growing international demand for quinoa in recent years has led to increased production throughout its South American range, including the Peruvian Andes. Small-scale farmers, who are among the poorest Peruvians, are increasingly growing quinoa for both food security and economic benefit; however, manual harvesting activities, such as threshing, are labor-intensive and time-consuming. This report documents the design, construction and operation of prototype quinoa thresher in a rural village in Northern Peru. In addition, an overview of the history and evolutionary approach to design for the developing world is presented. From this overview, a series of criteria is considered for the …

A 3 D- Fem Study On The Stress Distributions In Pediatric Skull Due To Impact From Free Fall, Suryanshu Walvekar

Dissertations, Master's Theses and Master's Reports

Abstract

Brain is vulnerable to injuries even from low heights of fall. There are many infant casualties who get severe brain injury each year. This research is a simulated study of the stress patterns and values when human infant skull is subjected to free fall. The input velocity was calculated using simple free fall velocity formulas and was fed into the simulation. Model was meshed and refined using Hypermesh software. RADIOSS solver of the Hyperworks package was used to analyze and draw results for the simulation process. Various types of stresses and strains were extracted and plotted against respective drop …

Simulation Of Diesel Particulate Filter Regeneration Using Lattice Boltzmann Method, Kshitiz Kumar Jain

Dissertations, Master's Theses and Master's Reports

Lattice Boltzmann Method is a novel approach, which has shown promise in solving a wide variety of fluid flow problems including single and multi-phase flows in complex geometries. Volume elements of the fluid domain are considered to be composed of particles and these particles fall under a velocity distribution function at each grid point. Particles collide with each other under the influence of external forces and the rules of collision are defined so as to be compatible with the Navier-Stokes Equation. In the current work, LBM has been applied to Diesel Particulate filters which is a device used for reducing …

Incorporation Of Higher Carbon Number Alcohols In Gasoline Blends For Application In Spark-Ignition Engines, Kristina Lawyer

Dissertations, Master's Theses and Master's Reports

The 2007 U.S. Renewable Fuel Standard (RFS2) requires an increase in the use of advanced biofuels up to 36 billion gallons by 2022. Higher carbon number alcohols, in addition to cellulosic ethanol and synthetic biofuels, could be used to meet this demand while adhering to the RFS2 corn-based ethanol limitation. Alcohols of carbon numbers 2 through 8 are chosen based on their chemical and engine-related properties.

Blend comparison metrics are developed from automotive industry trends, consumer expectations, U.S. fuel legislation, and engine requirements. The metrics are then used to create scenarios by which to compare higher alcohol fuel blends to …

Frontal Crash Analysis Of A Conformable Cng Tank Using Finite Element Analysis, Datta Sandesh Manjunath

Dissertations, Master's Theses and Master's Reports

The purpose of this study is to computationally model and analyze a Conformable Compressed Natural Gas (CNG) fuel tank for frontal crashes using Finite Element Analysis. Researchers have developed a CNG fuel tank, which is conformable, non-conventional and non-cylindrical. This tank increases cost efficiency, volumetric efficiency and cargo efficiency in CNG vehicle applications. A lightweight pickup truck (2015 Chevrolet Silverado) has been used to integrate the CNG tanks and field-testing has been conducted to demonstrate the application.

The report mainly focuses on the effective finite element modeling of the chassis, brackets and tanks using HYPERMESH and RADIOSS. The frontal crash …

Simulation Of Human Ankle Trajectory During Stance Phase Of Gait, Leslie Castelino

Dissertations, Master's Theses and Master's Reports

A simulation was developed which mimics the human gait characteristics based on the input of an individual’s gait trajectory. This simulation also estimates the impedance of the human ankle based on the ground reaction forces measured by the force plate. This simulation will accept alterations of the following parameters: total body weight, weight of the shank, weight of the foot, trajectories of the shank and foot of the individual and orientation of the force plate, which would generate a new gait trajectory for the ankle during the stance phase of gait. The goal of this simulation was to validate the …

Multi-Modal And Short-Range Transmission Loss In Ice-Covered, Near-Shore Arctic Waters, Miles B. Penhale

Dissertations, Master's Theses and Master's Reports

In the past century, extensive research has been done regarding the sound propagation in arctic ice sheets. The majority of this research has focused on low frequency propagation over long distances. One of the most commonly used excitation methods for air-ice-water layers has been explosives. However, environmental regulation has become more stringent, disallowing the use of almost all explosive excitation types. Due to changing climate conditions in these environments, new experimentation is warranted to determine sound propagation characteristics in, through, and under thin ice sheets, in shallow water, over short distances. In April, 2016 several experiments were conducted approximately 2 …

Heat Transfer Analysis In A Paddle Reactor For Biomass Fast Pyrolyis, Ankith Ullal

Dissertations, Master's Theses and Master's Reports

Heat transfer analysis was performed on a novel auger reactor for biomass fast pyrolysis. As part of this analysis, correlations for specific heat capacity and heat transfer coefficients for biomass (sawdust) and sand (used as heat transfer medium) were developed. For sand, the heat transfer coefficient followed a power law distribution with reactor fill level and temperature. For raw biomass, the heat transfer coefficient also showed similar dependence on fill level, but was independent of temperature up to 300°C. These correlations were used in a one dimensional heat transfer model developed to calculate the heating time and heating rate of …

Nanotextured Titanium Surfaces For Implants: Manufacturing And Packaging Aspects, Sachin Bhosle

Dissertations, Master's Theses and Master's Reports

It has been shown that nanotexturing the surface of otherwise smooth titanium orthopedic materials increases osteoblast proliferation in vitro, and the bone-implant contact area and pullout force in vivo. However, this prior work has not focused on the requirements for scale-up to industrial processes. This dissertation reports on titanium surface modifications by electrochemical anodization using a benign NH₄F electrolyte, and a hybrid electrolyte also containing AgF, rather than hazardous hydrofluoric acid used elsewhere. Nanotube fabrication of Ti6Al4V foils, rods, thermal plasma sprayed commercial implants, and laser and e-beam melted powder materials was demonstrated.

It was found …

Computational Studies On Biomechanics Of Concussion And On Efficacy Of Football Helmets, David Labyak

Dissertations, Master's Theses and Master's Reports

Football helmets have been used for many years to prevent head injuries to players. Over the years, the helmet design has evolved from a crude leather head covering to the more recent form fitting helmets that are seen today. The one design feature that has been common in the majority of all helmets is a hard polycarbonate shell with a foam cushion padding. The main goal of the padding layer was to reduce the amount of linear acceleration during an impact event. The one feature that has been overlooked is how stiff the padding is in rotation.

The purpose of …

A Study Of High Temperature Heat Pipes And The Impact Of Magnetic Field On The Flow Of Liquid Metal, Udit Sharma

Dissertations, Master's Theses and Master's Reports

A study of high temperature heat pipe was conducted to understand its characteristics. A review of working fluid, temperature, wick structure, problems, operational limit and applications was done. Alkali metal were concluded as the most viable candidate for the working fluid.

The impact of three parameters namely magnetic field, heat flux and temperature was analyzed on the performance of HTHP (High Temperature Heat Pipe). The presence of magnetic field had the most considerable impact on reducing the pumping limit of the heat pipe while the temperature had almost negligible effect. Magnetic field results in the pressure drop and adversely affect …

Model-Based Control Of Hybrid Electric Powertrains Integrated With Low Temperature Combustion Engines, Ali Soloukmofrad

Dissertations, Master's Theses and Master's Reports

Powertrain electrification including hybridizing advanced combustion engines is a viable cost-effective solution to improve fuel economy of vehicles. This will provide opportunity for narrow-range high-efficiency combustion regimes to be able to operate and consequently improve vehicle’s fuel conversion efficiency, compared to conventional hybrid electric vehicles (HEV)s. Low temperature combustion (LTC) engines offer the highest peak brake thermal efficiency reported in literature, but these engines have narrow operating range. In addition, LTC engines have ultra-low soot and nitrogen oxides (NOx) emissions, compared to conventional compression ignition and spark ignition (SI) engines. This dissertation concentrates on integrating the LTC engines (i) in …

Analysis Of Aeroelastic Effects On The 3-Dimensional Interference Of Wind-Turbine Rotors, Anurag Rajan

Dissertations, Master's Theses and Master's Reports

Greater penetration of wind energy demands better utilization of available wind. This has led to a formidable increase in the rotor diameter over the past few years. Bigger rotors call for lighter, more flexible blades to reduce loads and improve fatigue life. As a result, future blades will deform substantially more than the relatively stiff blades of the past. More efficient use of wind power also calls for incorporating advanced active and passive control strategies and increasing the range of velocities over which wind energy is captured. Hence an improvement in the quality of numerical simulations capable of capturing the …

The Role Of Active Flow-Control Devices In The Dynamic Aeroelastic Response Of Wind Turbine Rotors, Muraleekrishnan Menon Menon Muraleedharan Nair

Dissertations, Master's Theses and Master's Reports

The significance of wind as a renewable source of power is growing with the increasing capacity of individual utility-scale wind turbines. Contemporary wind turbines are capable of producing up to 8 MW and consequently, their rotor sizes are rapidly growing in size. This has led to an increased emphasis on studies related to improvements and innovations in load-control methodologies. Most often than not, controlling the loads on an operational turbine is a precarious scenario, especially under high wind loading. The up-scaling of turbine rotors would thus benefit from a rationale change in load control through methodologies such as variable-speed stall, …

Model-Based Control Of An Rcci Engine, Akshat Abhay Raut

Dissertations, Master's Theses and Master's Reports

Reactivity controlled compression ignition (RCCI) is a combustion strategy that offers high fuel conversion efficiency and near zero emissions of NOx and soot which can help in improving fuel economy in mobile and stationary internal combustion engine (ICE) applications and at the same time lower engine-out emissions. One of the main challenges associated with RCCI combustion is the difficulty in simultaneously controlling combustion phasing, engine load, and cyclic variability during transient engine operations.

This thesis focuses on developing model based controllers for cycle-to-cycle combustion phasing and load control during transient operations. A control oriented model (COM) is developed by using …

Impact Of Natural Gas Direct Injection On Thermal Efficinecy In A Spark Ignition Engine, James Sevik

Dissertations, Master's Theses and Master's Reports

Interest in natural gas as an internal combustion engine fuel has been renewed due to its increasing domestic availability and stable price relative to other petroleum fuel sources. Natural gas, comprised mainly of methane, allows for up to a 25% reduction in engine out CO2 emissions due to a more favorable hydrogen-to-carbon ratio, relative to traditional petroleum sources. Traditional methods of injecting natural gas can lead to poor part-load performance, as well as a power density loss at full load due to air displacement in the intake manifold. Natural gas direct injection, which allows the fuel to be injected directly …

Multiscale Modeling: Thermal Conductivity Of Graphene/Cycloaliphatic Epoxy Composites, Sorayot Chinkanjanarot

Dissertations, Master's Theses and Master's Reports

The thermal property of epoxy as the binder in the Carbon Fiber (CF) composites, especially thermal conductivity is important to achieve the advance technology and to improve the performance of materials. Multiscale modeling including molecular dynamic (MD) modeling and micromechanical modeling is used to study the properties of neat Cycloaliphatic Epoxies (CE) and Graphene nanoplatelet (GNP)/CE with and without covalent functionalization.

The thermal properties (glass-transition temperature, thermal expansion coefficient, and thermal conductivity) and mechanical properties of CE system are investigated by MD modeling using OPLS-All Atom force field. A unique crosslinking technique is developed to achieve the cured CE models …

Experimental Investigations Of Temperature Controlled Innovative Annular Flow-Boiling Of Fc-72 In Millimeter Scale Ducts – Steady And Enhanced Pulsatile Realizations, Patcharapol Gorgitrattanagul

Dissertations, Master's Theses and Master's Reports

Steady and steady-in-the-mean shear driven annular flow-boiling is experimentally investigated in this thesis. By annular flow-regime one means separated liquid and vapor flows with the flowing liquid film staying on the boiling-surface.

The goals for the steady annular flow-boiling operations are to better understand relative importance of heat-transfer mechanisms (nucleation versus convective phase-change, with convective meaning absence of nucleation) and to develop better quantitative characterizations/correlations for heat-transfer rates. The goals for the steady-in-the-mean annular investigations was to explore improved means of significantly increasing heat transfer rates - while retaining the flow-regime's annularity.

The experimental investigations (with FC-72 as a working …

Modeling Mass And Thermal Transport In Thin Porous Media Of Pem Fuel Cells, Vinaykumar Konduru

Dissertations, Master's Theses and Master's Reports

Water transport in the Porous Transport Layer (PTL) plays an important role in the efficient operation of polymer electrolyte membrane fuel cells (PEMFC). Excessive water content as well as dry operating conditions are unfavorable for efficient and reliable operation of the fuel cell. The effect of thermal conductivity and porosity on water management are investigated by simulating two-phase ow in the PTL of the fuel cell using a network model. In the model, the PTL consists of a pore-phase and a solid-phase. Different models of the PTLs are generated using independent Weibull distributions for the pore-phase and the solid-phase. The …

Assessment Of Annular Flow Boiling In The Context Of Computational Fluid Dynamics (Cfd) Simulations, Experiments, And Existing Correlations, Hrishikesh Prasad Ranga Prasad

Dissertations, Master's Theses and Master's Reports

The main objective of the current work is to achieve a better understanding – through modeling and simulation/programming activities – of annular flow-boiling and its applications based on a synthesis of Computational Fluid Dynamics (CFD) simulations, existing correlations, and experiments. A unique and rigorous 2-D CFD simulations technique was developed for annular flow-boiling to propose a correlation for convective component of Heat Transfer Coefficient (HTC) – defined here as flow-boiling in the absence of nucleation. To provide a context for the correlation structure of convective component of HTC, flow-physics details of annular flow-boiling and correlation structure (based on fundamental considerations) …

Electromagnetic Signal Feedback Control For Proximity Detection Systems, Adam K. Smith

Dissertations, Master's Theses and Master's Reports

Coal is the most abundant fossil fuel in the United States and remains an essential source of energy. While more than half of coal production comes from surface mining, nearly twice as many workers are employed by underground operations.

One of the key pieces of equipment used in underground coal mining is the continuous mining machine. These large and powerful machines are operated in confined spaces by remote control. Since 1984, 40 mine workers in the U. S. have been killed when struck or pinned by a continuous mining machine. It is estimated that a majority of these accidents could …

The Impact Of Water Injection On Spark Ignition Engine Performance Under High Load Operation, Jeremy Worm

Dissertations, Master's Theses and Master's Reports

An experimental effort has been completed in which water injection was investigated as a means of enabling increases in engine output and high load efficiency. Water was injected into the intake port of a direct fuel injected, 4-cylinder, boosted engine with dual independent variable valve timing. The water was shown to increase volumetric efficiency and decrease the onset of knock which in turn enable more optimal combustion phasing. Both of these affects resulted increases in load of up to 5.5% at the same manifold pressure as the baseline case. The advancement of combustion phasing, combined with elimination of fuel enrichment …

Impact Of Pretreatment Methods On Fast Pyrolysis Of Biomass, Yash Donepudi

Dissertations, Master's Theses and Master's Reports

Biomass is considered a renewable source of energy with minimum carbon foot print if managed sustainably. The majority of the worlds energy is spend on transportation, and fast pyrolysis of biomass could be a potential route for production of a sustainable liquid transportation fuel. However, there are several hurdles in the conversion process. This work addresses these hurdles by investigating the impact of several pretreatment methods on fast pyrolysis including thermal pretreatment (torrefaction), comminution/grinding, mineral reduction. The impact of important parameters like heat transfer medium, conversion temperature and particle size were also investigated.

A mild thermal pretreatment of biomass (~10-15% …

Influence Of Magnetic Nanoparticles And Magnetic Stress On An Ionic Liquid Electrospray Source, Kurt Joseph Terhune

Dissertations, Master's Theses and Master's Reports

Two electrospray sources were developed to operate on an ionic liquid ferrofluid; one source was a pressure‑fed capillary electrospray source and the other was a novel electrospray source which used a magnetically‑induced instability to produce a peak from which an electric field could extract electrospray. Multiple characteristics of electrospray operation were examined for both sources using faraday plates/cups, a quartz crystal microbalance, a retarding potential analyzer, and a time-of-flight mass spectrometer. The ILFF electrosprays for a capillary source were shown to operate in a mixed ion/droplet regime. The mass flow of the electrospray beam was primarily transported by larger particles …

Investigation Of The Use Of 3-D Printer Platform As Building Block For Rapid Design Of Research And Manufacturing Tool, Handy Chandra

Dissertations, Master's Theses and Master's Reports

This thesis attempts to show how an open source 3-D printer platform, the self replicating rapid prototype (RepRap), could be used to accelerate the development of research and manufacturing tools. Two projects are shown as examples, both utilizing components of the 3-D printer platform.

The first project is to develop an instrument capable of performing automated large-area four-point probe measurements. A modified RepRap 3-D Printer with a four-point probe in place of the 3-D printer head is utilized as a precision positioning platform. The printer together with custom designed measurement circuit and software performs automated measurement on multiple points on …

Fea Analysis And Optimization Of Differential Housing For Fatigue Stresses And Fatigue Test Design To Study Skin Effect In Ductile Iron, Swapnil A. Pandey

Dissertations, Master's Theses and Master's Reports

Automotive emission standards are getting more stringent day by day and governments worldwide are moving to reduce emissions from automobiles. In this scenario reducing the weight of automobile components becomes an important design objective to reduce emissions. A 10% reduction of weight in the complete automobile leads to 6-8 percent improvement in mileage (Mhapankar 2015). Also, powertrain components make up for approximately 27% of the total automobile weight and thus optimizing the design of components in the powertrain is an important task (Mhapankar 2015). Statistics show that 26% of component failures in automobiles are part of powertrain and 21% of …

Minimizing Run Time Of Finite Element Analyses: Applications In Conformable Cng Tank Modeling, Paul M. Roehm

Dissertations, Master's Theses and Master's Reports

REL Inc. has proposed a CNG tank that deviates from typical cylindrical storage methods. The goal of REL working with Michigan Tech is to minimize mass and meet NGV2 safety standards for pressure and drop testing for this tank.

The model has undulated outer surfaces and Schwarz P-surface internal geometry. To accurately mesh this, a small element size is necessary; this creates a model with millions of elements. In explicit analyses, this requires a large amount of computational resources to run.

This report focuses on methods to reduce model run time without reducing accuracy. Methods covered include creating symmetric building …

Advanced Uses For Carbon Nanotubes: A Spherical Sound Source And Hot-Films As Microphones, Micaela M. Thiery

Dissertations, Master's Theses and Master's Reports

Super-aligned carbon nanotube (CNT) thin-film is used to create thermophones. The thermal properties of CNT film allow it to rapidly heat and cool when supplied AC power producing temperature and pressure gradients and, therefore, audible sound. The advantages of CNT thermophones include eliminating all moving components of traditional speakers and reducing the weight of the speaker itself by using CNT film, which is nearly weightless. Additionally, the flexibility of CNT film provides the unique opportunity to construct loudspeakers of various sizes and geometries. In this work, a spherical CNT thermophone is designed, manufactured, and tested for directivity with the overall …