Mechanical Engineering Commons^™

Validation Of Mobile Devices In Arbitrary Locations Against Force Plate Standard For Balance Assessment, German J. Ellsworth

Master's Theses

With balance assessment being essential to the prediction of fall risk and detection and assessment of motor disorders, increasing clinical accessibility to objective balance metrics is essential. Work has been done validating center of mass (COM) acceleration metrics against well regarded force plate center of pressure (COP) position standards for mobile device data acquisition systems, but most research is restricted to devices being close to the COM or strapped in a harness configuration. Through the use of rigid body kinematics and the inverted pendulum model, this study develops novel methodology for calculating COM acceleration using mobile devices in arbitrary positions, …

A Screening Life Cycle Analysis Of One-Way And Reusable Crate Designs – Estimating Environmental Impacts Via Lca Software, Nicolas R. Corona

Master's Theses

A comparison analysis conducted via COMPASS life cycle analysis software has indicated that a one-way crate design, rather than a reusable crate design, is in fact the more environmentally friendly packaging system. These results can be interpreted differently, however, as the manufacturer of said crate designs must confirm what impact indicators they would like to reference as environmental goalposts. The conducted analysis provides insight into what the environmental impacts of each packaging system look like as packaging at all three system levels has been identified as a means of reducing environmental impacts globally. As such, the manufacturer of said crate …

Feasibility And Characterization Of Leak-Tight Single-Track Thin Walls Produced By Laser Powder Bed Fusion In 316l Stainless Steel, Peyton J. Archibald

Master's Theses

This thesis explores the optimization of process parameters for producing single-track thin walls using Laser Powder Bed Fusion (LPBF) additive manufacturing. Using two different coupon designs, the study assesses the feasibility of creating the thinnest possible leak-tight structures within LPBF and evaluating their mechanical properties, including burst pressure and modulus of elasticity under pressure loads. A series of experimental iterations were conducted, varying laser power and laser speed to identify optimal conditions. The findings indicate that a narrow range of process parameters can produce consistently leak-tight thin walls. The results contribute to understanding how to achieve high quality, reliable thin …

Sizing Wind Tunnel Heater For High Enthalpy Conditions, Justin M. Slavick

Master's Theses

This paper determines the feasibility of adding a heater to an existing blowdown supersonic wind tunnel to unlock new high-enthalpy test applications, considering cost and power requirements at a variety of different states. This process includes both modeling the current range of test section properties in Cal Poly's blowdown wind tunnel and determining the new range of properties that a heat exchanger could induce. These results are verified with a computational fluid dynamics study. Additionally, sublimation and ablation properties of materials are explored to create appropriate models to study atmospheric re-entry once the heat exchanger is implemented.

It is found …

Design And Implementation Of A Vision-Based Deep-Learning Protocol For Kinematic Feature Extraction With Application To Stroke Rehabilitation, Juan Diego Luna Inga

Master's Theses

Stroke is a leading cause of long-term disability, affecting thousands of individuals annually and significantly impairing their mobility, independence, and quality of life. Traditional methods for assessing motor impairments are often costly and invasive, creating substantial barriers to effective rehabilitation. This thesis explores the use of DeepLabCut (DLC), a deep-learning-based pose estimation tool, to extract clinically meaningful kinematic features from video data of stroke survivors with upper-extremity (UE) impairments.

To conduct this investigation, a specialized protocol was developed to tailor DLC for analyzing movements characteristic of UE impairments in stroke survivors. This protocol was validated through comparative analysis using peak …

Product Design For Repairability: Identifying Failure Modes With Topic Modeling And Designing For Electronic Waste Reuse, Claire J. Franz

Master's Theses

Design for repairability is imperative to making products that last long enough to justify the resources they consume and the pollution they generate. While design for repairability has been gaining steady momentum, especially with recent advances in Right to Repair legislation, there is still work to be done. There are gaps in both the tools available for repair-conscious designers and the products coming onto store shelves. This thesis work aims to help set sails in the right direction on both fronts.

This research explores the use of topic modeling (a natural language processing technique) to extract repairability design insights from …

Modeling The Acoustic Transmission Line With Applied Damping, Connor C. Getz

Master's Theses

The transmission line is an underappreciated style of loudspeaker enclosure characterized by an acoustic labyrinth stemming from the rear of the speaker driver. In practice, the transmission line enclosure produces airy sound uncharacteristic of other styles, at the cost of more pronounced resonant peaks. The most important practical drawback of this loudspeaker enclosure design is the difficulty of properly applying damping to these enclosures. Ideally, this difficulty can be mitigated using an analytical model that accurately predicts the SPL frequency response of a transmission line loudspeaker system for a given geometry and mass of damping material.

This research takes the …

Development Of A Deep Learning Algorithm Using Electromyography (Emg) And Acceleration To Monitor Upper Extremity Behavior With Application To Individuals Post-Stroke, Nathan Dodd

Master's Theses

Stroke is a chronic illness which often impairs survivors for extended periods of time,

leaving the individual limited in motor function. The ability to perform daily activities

(ADL) is closely linked to motor recovery following a stroke. The objective of

this work is to employ surface electromyography (sEMG) gathered through a novel,

wearable armband sensor to monitor and quantify ADL performance. The first contribution

of this work seeks to develop a relationship between sEMG and and grip

aperture, a metric tied to the success of post-stroke individuals’ functional independence.

The second contribution of this work aims to develop a deep …

Finite Element Analysis Of The Bearing Component Of Total Ankle Replacement Implants During The Stance Phase Of Gait, Timothy S. Jain

Master's Theses

Total ankle replacement (TAR) implants are an effective option to restore the range of motion of the ankle joint for arthritic patients. An effective tool for analyzing these implants’ mechanical performance and longevity in-silico is finite element analysis (FEA). ABAQUS FEA was used to statically analyze the von Mises stress and contact pressure on the articulating surface of the bearing component in two newly installed fixed-bearing total ankle replacement implants (the Wright Medical INBONE II and the Exactech Vantage). This bearing component rotates on the talar component to induce primary ankle joint motion of plantarflexion and dorsiflexion. The stress response …

Deep Ocean Vehicle Applications And Modifications, Nichole "Nikki" T. Arm

Master's Theses

This project had two primary goals: (1) to explore opportunities to further a deep-ocean vehicle’s reach using alternative pressure spheres, and (2) to implement an existing deep-ocean vehicle (lander) in active scientific research.

I gained a greater understanding of the limitations and design choices made for existing pressure spheres using Finite Element Analysis (FEA). My simplified FEA model predicted sphere failure for the existing 30% Fiber Glass 70% Nylon injection molded spheres at an external pressure of 3,954psi or 2,690m ocean-depth (only a 7.38% error compared to the tested minimum failure depth), so I determined it a valid model. I …

Discourse Analysis In Engineering: Investigating Patterns In Brainstorming Conversations, Aimee Chiem

Master's Theses

Brainstorming is a critical part of the engineering design process and can have a significant impact on the outcomes of the overall project. While research has studied the outcomes of brainstorming and the ideas that teams generate, the role that language and conversation play in these activities is still relatively underexplored. Observing the different ways people use specific types of discourse can reveal how conversations can affect brainstorming itself. To that end, this research aims to answer the following questions:

1) What are the different kinds of discursive moves that students make during engineering brainstorming activities?

2) What patterns or …

Design And Scale Model Of Wave Generator For The Testing Of Wave Energy Conversion Devices, Amanda Olla

Master's Theses

As the climate crisis draws more concern, research and development in wave energy as a renewable energy source has increased. Devices such as wave energy converters (WECs) are being researched, tested, and implemented to make wave energy a competitive power source. Testing of these devices is limited due to environmental concerns such as weather, location, and other issues. WECs require testing in a marine environment, however, performing testing in the actual environment may be difficult due to weather, access, mounting, and other issues. To eliminate environmental unknowns from testing, a wave simulator device can mimic wave behavior without the need …

Analysis Of Gait Parameters And Knee Angles In Ultimate Frisbee Players: Implications For Balance And Injury, Ethan Nikcevich

Master's Theses

Biomechanics research investigating gait and balance of ultimate frisbee players is an unexplored topic. Ultimate requires a wide range of motions that could improve balance and is also a sport prone to frequent injury. This study explores the impact of playing ultimate on gait parameters associated with balance and knee angles associated with joint injury. Gait trials were conducted on 8 ultimate players and 8 control participants between the ages of 18 and 23 to obtain total double support time, stance phase time, single support time, load response time, abduction-adduction (AA) angles, internal-external (IE) rotation angles, and flexion angles of …

Co-Simulation Of Active Magnetic Bearing Rotors Using Adams, Msc Apex, And Simulink, Shea A. Charkowsky

Master's Theses

Apex-Adams-Simulink co-simulation is applied to active magnetic bearing (AMB) rotors, demonstrating results unshown in literature, including continuous frequency response, and unavailable in known rotor dynamics software, including touchdown bearing impact. AMBs levitate rotors without contact, so they involve no friction, wear, lubrication, pollution, or shaft speed limits and are thus valuable for large, high-speed applications. Modeling of such rotors, necessary for safety and performance, simultaneously requires flexible body dynamics and advanced control design, but simulation programs tend to specialize in only one or the other. The co-simulation method combines multiple such programs—MSC Apex (finite element modeling), Adams (multibody dynamics), and …

Theoretical And Experimental Study Of Active Magnetic Bearing Control Integrated On Bently's Rotor Kit, Arturo Mario Flores

Master's Theses

This thesis focuses on the comprehensive study of controlling a customized Active Magnetic Bearing (AMB) installed on Bently Nevada’s RK4 rotor kit in Cal Poly’s Vibrations and Rotordynamics Lab. The AMB was uniquely designed and manufactured by a Cal Poly senior project team to fit Bently’s rotor kit and the results of this research are distinctive to the custom system. To achieve practical functionality of the AMB system, we designed a controller a Virtual Instrument (VI) using the National Instrument software, LabVIEW. From the experimental study, we calibrated the programming to find unknown parameters of the AMB system and validated …

Implementation Of Topology Optimization Into The Mechanical Design Process, Nolan Clapp

Master's Theses

Topology Optimization is a lightweighting method based on finite element analysis that produces a part with optimum material distribution in the design space. Results from topology optimization often have organic shapes and curves that are difficult if not impossible to machine with traditional subtractive manufacturing methods. This paper analyzes the implementation of the Solidworks® Topology Optimization add-in into the mechanical design process and discusses required postprocessing to ensure manufacturability of the optimized part though a case study on two example parts. Results of traditional optimization, topology optimization and “selective” optimization (optimization using the results from topology optimization to selectively remove …

Statistical Uncertainty Of The Ignition Time, Burning Rate, And Extinction Characteristics Of Engineered Timber Products, Jacob David

Master's Theses

The characterization of flammability parameters such as time to ignition, mass loss rate (MLR), and extinction criteria is critical for understanding ignition and burning behavior of timber products. These parameters, often determined with bench scale experiments, have previously been presented in literature. However, standard test methods generally use relatively low trial quantities (e.g., n=3) which can potentially cause large variation in reported values. This study investigates the influence of trial quantity on observed statistical variation in key flammability metrics for timber products (e.g., ignition time, peak MLR, MLR at extinction). Using a conical heater, 100 repeat trials were conducted …

Development Of A Low-Cost Acoustic Gauge For Simultaneous Tide And Wave Measurement, Alexander Kalman Dunn

Master's Theses

High-quality tide and wave data are essential in a variety of fields including coastal engineering, climate science, disaster response, and recreational activities. Accurate data are publicly accessible from government organizations such as the National Oceanic and Atmospheric Administration (NOAA), however the high costs associated with deploying and maintaining their high accuracy gauges results in a deficit of localized data. Commercial gauges available starting at $2,000 are still expensive for local agencies and individual users to deploy and maintain. These commercial options can also be limited in their scope, accuracy, or ease of use. In this thesis, a low-cost acoustic gauge …

Development Of Mirror Flexures For Use In The Muvi Instrument, Colin W. Harrop

Master's Theses

The Miniaturized Ultraviolet Imager (MUVI), is a compact wide field UV imaging instrument in development at UC Berkeley Space Sciences Laboratory and Cal Poly, San Luis Obispo. MUVI is designed to fit in a 2U CubeSat form factor and provide wide field, high resolution images of the ionosphere at far ultraviolet wavelengths. This thesis details the design and analyses of MUVI’s deployable cover mirror mounting flexures. Three different flexure geometries were evaluated, an optimal candidate was determined based on a number of criteria including isolation of vibration and stress to the mirrors, manufacturability and cost. The design of the flexure …

Trajectory-Tracking Control Of The Ball-And-Plate System, Dominic E. Riccoboni

Master's Theses

The Mechatronics group in the Mechanical Engineering department of Cal Poly is interested in creating a demonstration of a ball-and-plate trajectory tracking controller on hardware. The display piece will serve to inspire engineering students to pursue Mechatronics and control theory as an area of study. The ball-and-plate system is open-loop unstable, underactuated, and has complicated, nonlinear equations of motion. These features present substantial challenges for control - especially if the objective is trajectory tracking. Because the system is underactuated, common nonlinear trajectory tracking control techniques are ineffective. This thesis lays out a theoretical foundation for controlling the hardware.

Several important …

Design Of A System To Investigate The Relationship Between Feedback And Delivery Medium For A Novel Motor Task, Ashley Humpal

Master's Theses

Stroke is a chronic, lifelong illness, and full recovery requires continuous physical and cognitive rehabilitation. Such long-term rehabilitation is cost-prohibitive; however an approach to providing long-term therapy that has recently gained traction is the use of socially assistive agent (SAA) systems. These systems make use of non-contact communication devices and can be used to guide people through a variety of rehabilitative tasks. They have the potential supplement current rehabilitation practices by providing motivation during intense exercises, and can extend the reach of the therapist into remote and home settings.

Though SAA systems have been used in a variety of rehabilitative …

Hypoxic Incubation Chamber, Simone Lisette Helfrich, Makenzie Nicole Jones

Master's Theses

This paper describes the design, manufacturing, and testing of a novel controllable hypoxic incubator with fully functional oxygen gas control and temperature control in a humid environment. On the current market, a majority of the few hypoxic incubators use pre-mixed gas that does not offer precise control over gas concentration. The objective for this project was to create a chamber that allows the user to set the O2 concentration to varying set points of % O2 while maintaining the chamber at a constant body temperature, CO2 level, humidity, and sterility. To start the project, multiple concepts were developed for the …

Pressure Disturbance Upstream Of The Boundary Layer Data System, Michelle S. Leclere

Master's Theses

The primary objective for this work was to evaluate the reliability of computational fluid dynamics (CFD) tools in the prediction of upstream surface pressure disturbance and pressure drag of various instrument excrescence shapes for a small aircraft flight test device called the Boundary Layer Data System (BLDS). Insights on pressure disturbance will serve as a guide for the placement of BLDS probes/sensors, and pressure drag can be used to ensure sufficient adhesive is used to install BLDS instrumentation. The Mach number for all CFD cases was 0.12 and the Reynolds number based on excrescence height varied from 4 x 10 …

System Identification Of A Cantilever Beam With Interferometer Measurement Using Adaptive Filters, Jordan D. Kochavi

Master's Theses

Laser interferometry, commonly used in high-precision motion control systems, is rarely adopted in experimental vibration analysis because its installation and mounting is invasive to dynamical systems. However, metrology systems that already utilize laser interferometry, such as profilometry in semiconductor manufacturing, may benefit from interferometer feedback for signal processing. This study investigates the use of laser interferometry for system identification through a piezoelectrically actuated cantilevered beam.

The model of the beam including piezo actuators and optical measurement components are established through the Euler-Bernoulli beam theory. From the method of separation of variables, the continuous system is transformed into a discrete system …

Model-Based Design Of An Optimal Lqg Regulator For A Piezoelectric Actuated Smart Structure Using A High-Precision Laser Interferometry Measurement System, Grant P. Gallagher

Master's Theses

Smart structure control systems commonly use piezoceramic sensors or accelerometers as vibration measurement devices. These measurement devices often produce noisy and/or low-precision signals, which makes it difficult to measure small-amplitude vibrations. Laser interferometry devices pose as an alternative high-precision position measurement method, capable of nanometer-scale resolution. The aim of this research is to utilize a model-based design approach to develop and implement a real-time Linear Quadratic Gaussian (LQG) regulator for a piezoelectric actuated smart structure using a high-precision laser interferometry measurement system to suppress the excitation of vibratory modes.

The analytical model of the smart structure is derived using the …

Modeling And Control Of A Planar Bounding Quadrupedal Robot, Patrick John Ward

Master's Theses

Legged robots have the potential to be a valuable technology that provides agile and adaptive locomotion over complex terrain. To realize legged locomotion's full abilities a control design must consider the nonlinear piecewise dynamics of the systems. This paper aims to develop a controller for the planar bounding of a quadrupedal robot.

The bounding of the quadruped robot is characterized by a simplified hybrid model that consists of two subsystems for stance and flight phases and the switching laws between the two states. An additional model, the Multibody model, with fewer simplifications, is used concurrently to best approximate real-world behavior. …

Design Of A Proprioceptive Actuator Utilizing A Cycloidal Gearbox, Craig John Kimball

Master's Theses

Legged robotics creates the demand for high torque compact actuators able to develop high instantaneous torque. Proprioceptive actuator design theory is a design theory that removes the need for a torque feedback device and relies on the stiffness in the leg for absorbing the high Ground Impact Forces created by walking locomotion. It utilizes a high torque density motor paired with a gearbox with a high gear ratio for torque multiplication. Previously work has been done to design a proprioceptive actuator design that utilizes a planetary gearbox to create a modular low-cost actuator for legged robotics. The purpose of this …

Effect Of Indentation On Sandwich Composite Structure Mechanical Behavior, Marius V. Jatulis

Master's Theses

Composite sandwich structures are prevalent in engineering applications where high strength to weight ratios are critical. A composite sandwich includes the addition of a core material between two composite face sheets to increase ultimate stress in compression and bending loading cases. The performance of many composite sandwich structure configurations is well understood in the undamaged case. This analysis examines a type of damage, low velocity indentation, and determines the effect on mechanical behavior. The scope of the analysis includes manufacturing sandwich composite structures, creating indentation in the composite, and testing the sandwich composite structure. The mechanical behavior of the composite …

System Performance Model And Control System For A Small-Scale Horizontal Axis Wind Turbine, Niko Banks

Master's Theses

Predicting the performance of wind turbines is a key part of the turbine design process and operation, as predictive models play a large role in determining potential power output and efficiency at different operating conditions to help maximize production. On small-scale wind turbines performance models become more complex, as the rotor aerodynamic performance depends not only on the tip speed ratio, but also on the flow Reynolds number. An accurate predictive model that includes this behavior on small-scale wind turbines can be used to find the optimal operating conditions for power output, and is also a critical component of the …

Development Of A Prototype Ball-And-Plate Balancing Platform, Scott J. Mangin

Master's Theses

Ball-and-plate balancing platforms have been utilized throughout academia to further understanding of nonlinearities that can occur when applying control algorithms to nonholonomic and underactuated systems. The objective of this thesis is to build upon an existing ball-and-plate balancing platform used in the Intro to Mechatronics class and create a robust platform system that can be utilized by future students to test various controller designs derived from MATLAB/Simulink®. The ball-and-plate platform design uses a myriad of sensors to track the system components in real time: a resistive touch panel is used to track the position of the ball on the plate, …