Mechanical Engineering Commons^™

R/C Baja Truck Suspension, Chassis And Steering, Ryan Lafrombois

All Undergraduate Projects

The ASME RC Baja Challenge is an annual competition that the Central Washington University Mechanical Engineering and Technology (MET) department takes part in. Senior level engineers divided the work between the drivetrain and the chassis/suspension while designing and manufacturing to meet a set of requirements. Next, a device was to be developed to be able to withstand the extreme forces to be successful in the competition at the end of the year. The process would require that the students use their acquired knowledge and skills to design, manufacture, and analyze a capable device. Designing involved the completion of 12 analyses …

Jcati Carbon Fiber Recycling Shredder, Benjamin Cooley

All Undergraduate Projects

Once carbon fibers are cast into a resin and used in a composite material, retrieving those fibers can be a difficult task. However, it is beneficial to recycle and reuse the fibers from old unneeded components rather than pay the cost of acquiring new ones. The Joint Center for Aerospace Technology Innovation (JCATI) carbon fiber recycling device condenses the multistep process of extracting the fibers by integrating all steps into one automated device. In the previous version of the device, the cutting blades turned the long composite strips into thin fingers but did not sever them across the width.

The …

Balsa Wood Bridge, Anndie Watterson

All Undergraduate Projects

A model for a strong bridge that could span a set distance and rise up to allow for passage underneath was requested, and specifications for the design were given. The model bridge was designed out of balsa wood to meet all the requirements. Using structural and material analysis and simple mechanical designs, a bridge was designed and constructed out of balsa wood, wood glue, and metal components used for articulation that met all of the criteria set by the assigner. The bridge was tested to ensure all specifications were met. The resulting bridge can hold 20kg of weight suspended from …

R/C Mini Baja Car: Drive Train And Steering, Carlton R. Mcdonald

All Undergraduate Projects

The purpose of the Baja R/C Car is to compete in the ASME eFX competition in a series of events to prove the functionality of the vehicle. This series of events includes the Slalom, Drag, and Baja race, The Slalom is a test in the steering capability of the vehicle, the Drag is a test in the acceleration of the vehicle in a straight line, and the Baja puts all factors together in a race to test every component of the vehicle. This project is about building an R/C car that not only functions, but also has maximum performance capabilities …

Composite Guitar, Ryn Rollins

All Undergraduate Projects

Traditional wood-bodied products such as boats, hockey sticks, and guitars can be easily chipped or cracked if not properly taken care of. The wood can absorb moisture and deteriorate over time. If that wood is replaced with composite materials, those products can become stronger, more lightweight, and resistant to temperature and corrosion. Two of the most popular composite materials are carbon fiber and fiberglass. Because these composite materials have such a high strength, the core of a guitar body can also be replaced with a lighter material such as Styrofoam which makes for a lighter and more durable guitar. The …

Dual-Axis Solar Tracker, Bryan Kennedy

All Undergraduate Projects

Renewable energies, and fuels that are not fossil fuel-based, are one of the prolific topics of debate in modern society. With climate change now becoming a primary focus for scientists and innovators of today, one of the areas for the largest amount of potential and growth is that of the capturing and utilization of Solar Energy. This method involves using a mechanical system to track the progression of the sun as it traverses the sky throughout the day. A dual-axis solar tracker such as the one designed and built for this project, can follow the sun both azimuthally and in …

Prosthetic Hand: Articulation, Michael Funk

All Undergraduate Projects

This group project objective was about developing a low cost articulated prosthetic hand. This project was developed in two parts: articulation and body. The development of the articulation started as a simple system that has developed into a more complex system push and pull system. The development cycle helped define the systems used in the prosthetic. The movement/articulation system needed to not only move parts of the hand but also hold objects with the appropriate gripping power. The finger also has to be able close in a reasonable amount of time. The articulation is driven by motors attached to small …

Stair Climbing Hand Truck, James Mcpherson

All Undergraduate Projects

Abstract

Getting a heavy object up a flight of stairs usually requires a team of two or more people. Even with a team of people, the task is often still difficult, dangerous, and possibly insurmountable by one person. This problem is especially prevalent in for those who are moving into apartment complexes. Most apartment complexes have many buildings with two or more floors of living quarters, and elevators are often missing. This project sought to offer a solution to this problem. The solution in question; a motorized hand-truck with 2, trigonal planar pinwheels in place of the stock wheels. The …

Custom Foot Prosthetic: Diabetic Care, Chandler Streuli

All Undergraduate Projects

Across the United States there are people every day who lose their toes to diabetes or to loss of circulation within their legs. The problem becomes building a more cost effective and efficient prosthetic for these individuals. The prosthetics that are used for medical purposes are often costly, especially without the help of insurance. The new prosthetic was designed to be taken in and out of shoes so that it is fast and easy for the user to move the device from shoe to shoe. The manufacturing method for this project was using a 3D printer to build the initial …

Autojack - Hydraulic Powertrain System, Tyce Vu

All Undergraduate Projects

A primary problem for mechanics and automotive enthusiasts is the risk associated with lifting and securing a vehicle with conventional jack stands. Often times, improper jack-stand installation results in the vehicle collapsing unexpectedly, causing injury and/or death. This problem can be minimized through the application of a newly re-designed vehicle lifting system. The conventional method for lifting cars is time consuming and can be unsafe in many circumstances. A better, safer, and more efficient lift design was needed; the AutoJack. The approach of the AutoJack design was entirely focused on the safety of lifting a vehicle. Safety was improved by …

Composite Recycler: Delamination, Nathan Sauer

All Undergraduate Projects

A great deal of composite waste is generated in the construction of wings for the Boeing 777. These carbon fiber “wing trimmings” are currently being disposed of in a landfill. These carbon fiber boards are made of several layers laminated together, making them very rigid and hard to recycle. This report proposes a method to delaminate the layers of these composite wing trimmings using a hydraulic press and a V-shaped steel die so that they may be more easily shredded and thus recycled. A top, “male” die with two points is pressed into a bottom, “female” die with three points …

H.F. Hauff Electric Pruner Drive Train, Grady Graff

All Undergraduate Projects

The H.F. Hauff Company invests a large amount of money in developing a quality pruner used in everyday agriculture. Modern electric pruners tend to be expensive while manual tree pruning is very physically demanding. A battery assisted pruner that is light-weight, ergonomic, inexpensive to build and powerful enough to cut branches that a nominal apple tree would possess is the direct affiliation that H.F. Hauff devotes its funding too. A team of engineering students from Central Washington University developed a product with consideration to each of these circumstances. Since hand drills have proven to be user friendly and of abundance …

H.F. Hauff Pruner Cutting Blades, Wyley Stewart

All Undergraduate Projects

Apple orchards are a critical component of agriculture in the United States, and keeping the apple trees in the best shape for optimum growth and production is hard work. Neil Hauff, an agriculture industry expert, challenged students at CWU to engineer a power assisted tree pruner. Across the country, apple orchards need pruned every season. The pruning of the trees is strenuous manual labor that requires many man hours. The proposed solution is to create a power assisted tree pruner that would minimize the amount of work needed to trim each tree branch. This project has been separated into three …

Built-In Bicycle Rack For Cars, Scott A. Hansberry

All Undergraduate Projects

Transporting a bicycle after riding somewhere and then needing to be pickup can be problematic. Bicycles will not fit in most vehicles without removing components. There is also the risk of damaging the inside of the vehicle. Expecting everyone to have a bike rack for their vehicle is unrealistic because the bike rack could be considered unappealing visually, take up to much space in the trunk, or limit the vehicle owner’s access to the trunk. The solution to this problem is a bike rack that mounts onto your car and then mounts your bike onto the rack. Most people don’t …

Pin Router Duplicator Base, Matthew Tebo

All Undergraduate Projects

The idea for the following project came from the Lean Manufacturing class that is offered at Central Washington University. In this class the manufacturing processes is demonstrated through the production of guitar kits. A problem with the class is that the CNC machine gets backed up causing a bottleneck in the production line. The solution to this problem was to make a pin router duplicator. A pin router duplicator is a device that allows the operator to trace a finished part with a pin while a router mimics its movements, cutting a new part. The component that is looked into …

Multi-Use Fireline Handtool, Bruce W. Bernard Jr

All Undergraduate Projects

A wildland firefighter is a valuable resource to protecting public lands and managing fuels. The many hand tools used by firefighters aid in their ability to complete any required tasks effectively. Several of the tools available are specially purposed for individually grubbing, scraping, or liming. A small squad of firefighters could become a more effective resource if the tools they carried could perform several of these purposes as one single tool. To improve the effectiveness of an individual on the fireline a multi-use hand tool was designed to include an axe for liming and a heavy duty scraper for grubbing …

Conversion Casting: Adapter Hub, Joseph M. Coup

All Undergraduate Projects

The concept of conversion casting makes manufacturing major components much more efficient with regards to time and cost. The conversion cast of the adapter hub used in the Victair Mistifier is a major component that requires 8 hours to machine. The existing hub starts from steel stock and then that block of steel is placed into a CNC machine and coded in to create the adapter hub. The manufacturing method changes to a casting for the adapter hub will create a replicated part that requires 1.5 hours of post machining. The intricate design makes a conversion to casting more effective …

Tabletop Die Cast System, Brad C. Barringer

All Undergraduate Projects

The project was to design, manufacture, and test a tabletop die cast system to be used as lab equipment in MET 257 – Casting Processes. The motivation for this project was the MET 257 – Casting Processes instructor’s desire to physically demonstrate the die casting process, but they were unable to find a system that would meet all of their requirements. They required a system design that was small, portable, would fit in the foundries limited space, had an open concept to allow students to see what was occurring during the pour, and compatibility with the foundries current equipment. The …

Shellfish Bag Maker, Trevor R. Reher

All Undergraduate Projects

When commercially harvesting shellfish specifically clams and oyster, plastic mesh bags are commonly used to place shellfish in after harvesting on beaches. The issues is taking the raw bag material used for harvest and cutting it to a specified length. The material comes on a 2000 ft. spool and needs to be cut to a length of 54 in. Using an existing but out dated machine, a bench mark was made that the new design must be 10% more efficient for the customer to invest money into building the machine. Using mechanical machine design and computer designing software the machine …

Multiple Apple Box Lift 1/10th Scale Model, Kyle J. Burlingame

All Undergraduate Projects

Title and Author: 1/10th Scale Multiple Apple Box Lift by Kyle Burlingame (Engineering Technologies, Safety, and Construction) Abstract/Artist statement: A 1/10th scale Multiple Apple Box Lift was designed and built as a proof of concept for a full scale device. The Multiple Apple Box Lift was designed to meet a customer’s requirements and to be presented at SOURCE. This device lifts the top half of the stacked apple boxes on a pallet in order to allow access to the boxes in the middle of the stack. The device can be manually operated by two people while in-between narrow rows of …

The Design And Construction Of A Torque Measuring Arm For An Air Motor, Logan Dearinger

All Undergraduate Projects

There is a system efficiency lab that sits in the thermodynamics lab of the Mechanical Engineering Technologies department. To expand this lab, a torque measuring device was needed to measure the torsional force that the pump exerts on the air motor. The expansion of this lab is important to give a better understanding of how the different mechanical parts effect the efficiency of the overall system. The first step in the expansion process was the design of a suitable torque measuring device. The most efficient design was a simple one with minimal moving parts. When the air motor is energized …

Bike Lock Combining Strength And Flexibility, Zachary Uhrich

All Undergraduate Projects

What can be done when someone is riding a bicycle in a large metropolitan area, and when they reach their destination they find that there either is no bike rack, or the rack is already full. For bikers who prefer the security of a standard U-lock, this means having to leave to find another rack elsewhere or leave your bike unlocked. This situation is the why there is a need for a bike lock which can combine the security of a U-lock, with the flexibility and size of a chain. This project solves the problem by using a hardened steel …