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Industrial Engineering

Disassembly

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Full-Text Articles in Mechanical Engineering

Greedy Algorithm For Disassembly Line Scheduling, Seamus M. Mcgovern, Surendra M. Gupta Apr 2012

Greedy Algorithm For Disassembly Line Scheduling, Seamus M. Mcgovern, Surendra M. Gupta

Seamus McGovern

Remanufacturing, recycling, and disposal recovery operations require the performance of disassembly activities. The disassembly line is the best choice for automated disassembly of returned products, however, finding the optimal balance is computationally intensive with exhaustive search quickly becoming prohibitively large. In this paper, a greedy algorithm is presented for obtaining optimal or near-optimal solutions to the disassembly line balancing problem. The greedy algorithm is a first-fit decreasing algorithm further enhanced to preserve precedence relationships. The algorithm seeks to minimize the number of workstations while accounting for hazardous and high demand components. A hill-climbing heuristic is then developed to balance the …


Greedy Algorithm For Disassembly Line Scheduling, Seamus M. Mcgovern, Surendra M. Gupta Oct 2010

Greedy Algorithm For Disassembly Line Scheduling, Seamus M. Mcgovern, Surendra M. Gupta

Surendra M. Gupta

Remanufacturing, recycling, and disposal recovery operations require the performance of disassembly activities. The disassembly line is the best choice for automated disassembly of returned products, however, finding the optimal balance is computationally intensive with exhaustive search quickly becoming prohibitively large. In this paper, a greedy algorithm is presented for obtaining optimal or near-optimal solutions to the disassembly line balancing problem. The greedy algorithm is a first-fit decreasing algorithm further enhanced to preserve precedence relationships. The algorithm seeks to minimize the number of workstations while accounting for hazardous and high demand components. A hill-climbing heuristic is then developed to balance the …


Product Recovery Using A Disassembly Line : Challenges And Solution, Surendra M. Gupta, Askiner Gungor Oct 2010

Product Recovery Using A Disassembly Line : Challenges And Solution, Surendra M. Gupta, Askiner Gungor

Surendra M. Gupta

Disassembly plays an important role in product recovery by allowing selective separation of desired parts and materials. The disassembly line is the best choice for automated disassembly of returned products, a feature that will be essential in the future. It is, therefore, important that the disassembly line be designed and balanced so that it works as efficiently as possible. In this paper, the authors address the disassembly line balancing problem and the challenges that come with it.


Determining Optimum And Suboptimum Disassembly Sequences With An Application To A Cell Phone, A.J.D. (Fred) Lambert, Surendra M. Gupta Oct 2010

Determining Optimum And Suboptimum Disassembly Sequences With An Application To A Cell Phone, A.J.D. (Fred) Lambert, Surendra M. Gupta

Surendra M. Gupta

We study the disassembly process of a moderately complex consumer product (cell phone) consisting of 25 components. The investigation involves a heuristically solved disassembly line balancing problem and the determination of an appropriate disassembly sequence influenced by sequence-dependent costs, which is based on a novel combination of exact and heuristic algorithms. The issue of generating various suboptimum solutions to cope with multiple optimization criteria is also discussed.


Design Of An Integrated Component Recovery System, Pitipong Veerakamolmal, Surendra Gupta Oct 2010

Design Of An Integrated Component Recovery System, Pitipong Veerakamolmal, Surendra Gupta

Surendra M. Gupta

This paper presents a two-stage disassembly and retrieval system that provides a unique solution for planning selective component recovery from products. The solution approach uses a process sequencing technique to schedule the operations in both stages to optimize the operational makespan.


A Multi-Phase Mathematical Programming Approach To Strategic Planning Of An Efficient Reverse Supply Chain Network, Kishore Pochampally, Surendra Gupta Oct 2010

A Multi-Phase Mathematical Programming Approach To Strategic Planning Of An Efficient Reverse Supply Chain Network, Kishore Pochampally, Surendra Gupta

Surendra M. Gupta

Strategic planning of a supply chain network is one of the most challenging aspects of reverse logistics. To effectively satisfy drivers such as profitability, environmental regulations and asset recovery, only the most economical used products must be reprocessed in only the recovery facilities that have the potential to efficiently reprocess them. Due to uncertainties in supply, quality and reprocessing times of used-products, the cost-benefit function in the literature that selects the most economical product to reprocess from a set of used-products is not appropriate for direct adoption. Moreover, due to the same uncertainties, any traditional forward supply chain approach to …


A Stochastic Inventory Management Approach In The Disassembly Line Portion Of Reverse Logistics, Badr O. Johar, Surendra M. Gupta Sep 2010

A Stochastic Inventory Management Approach In The Disassembly Line Portion Of Reverse Logistics, Badr O. Johar, Surendra M. Gupta

Surendra M. Gupta

Reverse logistics is a critical topic that has captured the attention of government, private entities and researchers in recent years. This increase in the concern was driven by current set of government regulations, increase of public awareness, and the attractive economic opportunities. As a result, many corporations have started to comprehend the importance of the recovery process and are taking serious steps in restructuring their supply chain processes to meet the new regulations such as limitations on waste disposal and recycling requirements [1]. Because of the unique problems associated with reverse supply chain and the complex nature of the reverse …


System Dynamics Approach In Inventory Management Of End-Of-Life Products In A Disassembly Line, Badr Johar, Surendra Gupta Sep 2010

System Dynamics Approach In Inventory Management Of End-Of-Life Products In A Disassembly Line, Badr Johar, Surendra Gupta

Surendra M. Gupta

A major challenge original equipment manufacturers (OEMs) currently face is how to implement an effective reverse supply chain network that is both cost effective and efficient. The rapid increase in the end-of-life (EOL) products returns from end customers back to origin for recovery or proper disposal can be said one of the main reasons behind this interest. Thus, the purpose of this paper is to examine the relationship between all elements of inventory management in the disassembly context using the system dynamic modeling approach to analyze the inventory of disassembled parts. Analysis of different market scenarios is conducted. The system …