Polymer and Organic Materials Commons^™

Investigating The Effect Of Bead Geometry On Fiber Orientation And Thermomechanical Properties For Large-Format Extrusion-Based Additive Manufacturing, Joanna F. Keaton

Electronic Theses and Dissertations

In large-format extrusion-based additive manufacturing of polymer composites, the relationship between material properties and processing parameters requires further investigation. This thesis focuses on the relationship between fiber orientation and thermomechanical properties for short fiber-filled thermoplastic polymer systems manufactured by extrusion-based additive manufacturing. Fiber orientation is particularly important in determining the thermomechanical properties of the composite material as properties in the direction of deposition are expected to be higher for highly aligned fibers than randomly aligned fibers. Fiber orientation distribution, which is related to processing parameters and deposition conditions, can be efficiently represented by the orientation tensor. The orientation tensor can …

Mechanical Characterization Of Automated Fiber Placement And Additive Manufacturing Hybrid Composites, Lucan Haviland

Electronic Theses and Dissertations

This thesis presents the optimization of processing parameters based on the mechanical properties of Continuous Fiber-Reinforced Thermoplastic (CFRTP) Unidirectional (UD) consolidated tapes. The UD tapes were consolidated using an AFP head and a thermoforming press for comparison. The adhesive strength of hybrid parts consisting of CFRTP UD tape bonded to a 3D-printed substrate with the same matrix system were investigated. Large Area Additive Manufacturing (LAAM) was utilized for the 3D-printed parts. Different types of thermoplastic composite materials were explored, including Glass Fiber reinforced Polyethylene Terephthalate Glycol (GF/PETG), Carbon Fiber reinforced Polyethylene Terephthalate Glycol (CF/PETG), Carbon Fiber reinforced Polycarbonate (CF/PC), and …

Biobased Packaging Materials From Cellulose Nanofibrils Produced From Virgin Wood Pulp Or Recycled Cardboard Pulp, Md Ikramul Hasan

Electronic Theses and Dissertations

Self-standing cellulose nanofibril (CNF) films are regarded as one of the promising alternatives to current petroleum-based packaging materials. The mechanical and barrier properties of CNF films are not yet up to the mark for certain applications, especially at high relative humidity. Those properties of CNF films can be tuned by the drying methods of films, degree of fibrillation, cross-linking, and controlled shrinkage. A comprehensive understanding of these processes and their influence on the structure and properties of CNF films have been presented in this thesis.

First, we prepared CNF films from CNF suspensions with two different degrees of fibrillation- standard …

Contact Dewatering Of Cellulose Nanofibers For Biopolymer Composite Applications, Alexander Collins

Electronic Theses and Dissertations

Cellulose Nanofibrils (CNFs) are promising materials for reinforcement of polymer matrices attributable to their impressive physical and mechanical properties, as well as their biodegradability. However, the utilization of these materials in composites is made challenging by the water content of CNF slurries, the tendency of CNFs to agglomerate as they dry, and incompatibility between hydrophilic CNFs and hydrophobic polymer matrices. The most commercially viable drying methods to produce small-scale dry CNFs, such as spray drying, are very energy intensive, can only dry the materials down to micron-scale agglomerates, and do not preserve fibrillar aspect ratios. “Contact dewatering,” or the removal …

Numerical Modeling Of Localized Heating In Continuous Fiber Reinforced Thermoplastic Laminates, James T. Gayton

Electronic Theses and Dissertations

The manufacturing of continuous fiber-reinforced thermoplastic (CFRTP) laminates requires the application of heat and pressure. Standard CFRTP manufacturing methods like thermoforming take a global approach to manufacturing, where the whole part is heated and undergoes a forming process. There is an opportunity to develop advanced manufacturing methods based on localized heating and deformations of consolidated stock. This thesis provides a localized heating method via networks of resistive heating elements embedded within the laminate and a means to evaluate that method.

Typical heating methods for CFRTP laminates include infrared and convective ovens or surface contact heaters. They have the same drawbacks …

Development And Evaluation Of Modeling Approaches For Extrusion-Based Additive Manufacturing Of Thermoplastics, Christopher C. Bock

Electronic Theses and Dissertations

This work focuses on evaluating different modeling approaches and model parameters for thermoplastic AM, with the goal of informing more efficient and effective modeling approaches. First, different modeling approaches were tested and compared to experiments. From this it was found that all three of the modeling approaches provide comparable results and provide similar results to experiments. Then one of the modeling approaches was tested on large scale geometries, and it was found that the model results matched experiments closely. Then the effect of different material properties was evaluated, this was done by performing a fractional factorial design of experiments where …

Charged-Particle Interactions To Generate Novel Coatings And Materials, Pradnya D. Rao

Electronic Theses and Dissertations

A typical paper coating formulation contains anionically charged pigments and latex to provide a high-quality surface for printing. However, during application and drying, the latex can migrate to the surface or deep into the paper, resulting in weak coating layers or the need to use a high latex content to obtain the same strength properties. In this thesis, we have explored the introduction of cationically charged particles into the suspension as a way to reduce the amount of binder in the coatings, improve coating strength and reduce binder migration. With these aims in mind, we have generated cationic precipitated calcium …

Thermal And Mechanical Numerical Modeling Of Extrusion-Based 3d Printed Reinforced Polymers For Selecting Manufacturing Process Parameters, Sunil Bhandari

Electronic Theses and Dissertations

Extrusion-based 3D printing of thermoplastic polymer composites manufactures parts that have nonhomogenous, orthotropic, and process-dependent macro-scale material properties. As a part of the dissertation, research works were carried out to: • improve the interlayer mechanical properties and reduce the orthotropy, • use experimentally homogenized orthotropic material properties to numerically model the mechanical behavior of the non-homogenous orthotropic 3D printed parts, • create an efficient numerical thermal model to predict the process-dependent thermal history of the 3D printed part, and • aid the manufacturing process by selecting a suitable set of processing parameters based on a simplified sequentially coupled thermomechanical model. …

Nanostructured Self-Assembled Thin Films Of Cationic Bottlebrush Block Copolymers, Hathaithep Senkum

Electronic Theses and Dissertations

Biofouling which is an accumulation of small species on submerged surfaces that causes detrimental impacts on economic and environmental factors for aquaculture activities and human health. To suppress the fouling, polymeric coatings from amphiphilic block copolymers provide nanostructured surfaces and carry multiple functional groups in a molecular chain. Polymers with quaternary ammonium functional groups enable material coatings to inhibit microbial adhesion by killing bacteria, consequently prolonging the material efficiency of, for example, medical implanted devices. Herein, well-defined architectures with full-arm density of quaternary ammonium bottlebrush polymers were generated from grafting-through ring opening metathesis polymerization (ROMP). Factors such as the halide …

Damage Resistance And Tolerance Of 3d Woven Composites, Justin T. Mcdermott

Electronic Theses and Dissertations

Composite materials have been adopted into primary aircraft structures by virtue of their great strength-to-weight and stiffness-to-weight ratios, fatigue insensitivity, and corrosion resistance. These characteristics are leveraged by aircraft designers to deliver improved fuel effciency and reduced scheduled maintenance burdens for their customers. These benefits have been impressively realized in the Boeing 787 and Airbus A350 XWB, with airframes utilizing about 50% composites by weight. Tempering these successes, however, are the inherent vulnerabilities of carbon-fiber reinforced composites. When compared to conventional metallic structure, composite laminates are more sensitive to stress concentrations at mechanical fastenings and damage due to low-velocity impact. …

Influence Of Mechanical Properties Of Paper Coating On The Crack At The Fold Problem, Seyyed Mohammad Hashemi Najafi

Electronic Theses and Dissertations

Paper coating layers are subject to various stresses and deformations in many converting processes such as calendering, printing, slitting, and folding of the paper. In some cases, products may crack during folding to generate a defect called cracking at the fold (CAF). The parameters that influence these defects are not well understood. The overall goal of this thesis is to better understand the CAF behavior as related to material properties of the coating layer.

A method was developed to produce free-standing pigmented coating layers thick enough to be tested in bending as well as tension. The mechanical properties of these …

Spray-Dried Cellulose Nanofibril-Reinforced Polypropylene Composites For Extrusion-Based Additive Manufacturing, Lu Wang

Electronic Theses and Dissertations

Compared to conventional manufacturing process, additive manufacturing (AM) offers free-form design, lighter and more ergonomic products, short lead time and less waste. Extrusion-based AM can be used to print thermoplastics. However, extrusion-based AM has processing challenges in printing semi-crystalline thermoplastics, for instance, polypropylene (PP). Cellulose nanofibrils (CNF) are one type of cellulose nanofibers that are produced from pulp fibers. CNF has extraordinary properties which make it an ideal candidate to reinforce polymers. Spray-dried CNF (SDCNF) is able to be incorporated into thermoplastic matrices without modifying conventional processing procedures.

The mechanical properties of 3D printed plastic parts have been considered significantly …

Cellulose Nanofiber-Reinforced Impact Modified Polypropylene: Assessing Material Properties From Fused Layer Modeling And Injection Molding Processing, Jordan Elliott Sanders

Electronic Theses and Dissertations

The purpose of this research was to investigate the use of cellulose nanofibers (CNF) compounded into an impact modified polypropylene (IMPP) matrix. A IMPP was used because it shrinks less than a PP homopolymer during FLM processing. An assessment of material properties from fused layer modeling (FLM), an additive manufacturing (AM) method, and injection molding (IM) was conducted. Results showed that material property measurements in neat PP were statistically similar between IM and FLM for density, strain at yield and flexural stiffness. Additionally, PP plus the coupling agent maleic anhydride (MA) showed statistically similar results in comparison of IM and …

Feasibility Of Using 3d Printed Molds For Thermoforming Thermoplastic Composites, Sunil Bhandari

Electronic Theses and Dissertations

This thesis presents a novel combined experimental and numerical mechanics approach for characterizing 3D printed thermoplastic materials by the fused deposition modeling process for thermoforming thermoplastic composites. The implications of this work are:

1. a methodology for model-based performance evaluation of 3D printed structural parts, and
2. an improved design of 3D printed molds for composites manufacturing, which has potential for material innovations and scaled-up applications in additive manufacturing.

The thesis formulates basic criteria for selection of thermoplastic polymer used for the 3D printed mold based on forming temperatures. The thesis creates a lattice and shell finite element model of the 3D …

A Multi-Channel 3d-Printed Bioreactor For Evaluation Of Growth And Production In The Microalga Dunaliella Sp, Cristian A. Cox

Electronic Theses and Dissertations

We explored the capabilities of additive manufacturing using a photo-cured jetted material 3D printer to manufacture a milli-microfluidic device with direct application in microalgae Dunaliella sp growth and intracellular compounds biosynthesis tests. A continuous microbioreactor for microalgae culture was CAD designed and successfully built in 1 hour and 49 minutes using black photopolymer cured by UV and a support material. The microreactor was made up of 2 parts including the bioreactor itself and a microchannel network for culture media fluids and microalgae. Both parts were assembled to form a single unit. Additional optical and auxiliar components were added. An external …

Development Of Eco-Friendly Composite Foam Boards For Thermal Insulation And Packaging Purposes Using Cellulose Nanofibrils (Cnf), Nadir Yildirim

Electronic Theses and Dissertations

Reducing energy consumption is a high priority in the United States and throughout the world. Energy used to heat and cool occupied constructed facilities is of particular concern, and one of the most effective strategies is insulating the building envelope. Historically, builders used whatever material was available to fill the void between interior and exterior walls, including wool fibers, paper, and even corn cobs. Today, homes are built using foam insulation that harden when applied, blown-in loose insulation, fiberglass mats or rigid foam boards usually composed of polystyrene. Rigid foam boards are used in a variety of applications despite the …

Investing In Maine Research Infrastructure: Sustainable Forest Bioproducts, Michael Eckardt, Stephen Shaler, Hemant P. Pendse, Adriaan R. P. Van Heiningen, Robert G. Wagner

University of Maine Office of Research Administration: Grant Reports

The University of Maine, the University of Southern Maine, several baccalaureate institutions in the state, along with other federal, state and local public, private, and non-profit institutions will collaborate to create the Forest Bioproducts Research Institute (FBRI) at the University of Maine. The vision of the FBRI is to advance understanding about the scientific underpinnings, system behavior, and policy implications for the production of forest-based bioproducts that meet societal needs for materials, chemicals, and fuels in an economically and ecologically sustainable manner.

The research plans Integrate three themes. They are (1) forest sustainability modeling of life cycle assessment, (2) integrated …

Acquisition Of Advanced Engineered Wood Composites Manufacturing And Science Laboratory, Habib J. Dagher, Stephen Shaler, Barry Goodell, Eric N. Landis, Roberto Lopez-Anido, Douglas J. Gardner

University of Maine Office of Research Administration: Grant Reports

This action is in response to the Major Research Instrumentation Initiative MRI'98 (NSF-98-16). The purpose is to upgrade a Composite-Reinforced-Wood (CRW) Manufacturing Science Laboratory at the University of Maine. The laboratory is part of a new facility designed to develop the next generation of wood composites for construction.

Recent research has shown that Composite Reinforced Wood (CRW) offers superior properties at reduced costs. As in the development of reinforced and prestressed concrete, basic research is needed to unlock the full potential of a wide variety of CRW structural members, e.g. joists, beams, columns, panel and connections. CRW hybrids are unique …