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Full-Text Articles in Engineering Science and Materials

Friction Stir Spot Welding Of Ultra-High Strength Steel, Trent J. Hartman Aug 2012

Friction Stir Spot Welding Of Ultra-High Strength Steel, Trent J. Hartman

Theses and Dissertations

Friction stir spot welding (FSSW) is quickly becoming a method of interest for welding of high strength steel (HSS) and ultra high strength steel (UHSS). FSSW has been shown to produce high quality welds in these materials, without the drawbacks associated with fusion welding. Tool grade for polycrystalline cubic boron nitride (PCBN) tools has a significant impact on wear resistance, weld quality, and tool failure in FSSW of DP 980 steel sheet. More specifically, for a nominal composition of 90% CBN, the grain size has a significant impact on the wear resistance of the tool. A-type tools performed the best, …


High Speed Friction Stir Spot Welding On Dp 980 Steel:Joint Properties And Tool Wear, Nathan David Saunders Mar 2012

High Speed Friction Stir Spot Welding On Dp 980 Steel:Joint Properties And Tool Wear, Nathan David Saunders

Theses and Dissertations

With the desire to improve passenger safety and fuel efficiency, Ultra High Strength Steels (UHSS) have been developed for use in the automotive industry. UHSS are high strength steels with high ductility and strength. DP 980 is one of these UHSS being applied in automobile manufacturing. DP 980 is difficult to join with Resistance Spot Welding (RSW) because of the high carbon content and alloying in this material. The weld becomes brittle when it solidifies during the welding process. With the desire and motivation of widely using UHSS, new welding processes are needed to be developed in order to effectively …


Tool Life Of Various Tool Materials When Friction Spot Welding Dp980 Steel, Christopher Shane Ridges Mar 2011

Tool Life Of Various Tool Materials When Friction Spot Welding Dp980 Steel, Christopher Shane Ridges

Theses and Dissertations

In this study, friction spot welding was used to join DP980 steel sheet. Four different ultra-hard tool materials were used with the objective of determining which tool material produced the highest number of acceptable-strength welds. Three of the tools were composed of various mixtures of polycrystalline cubic Boron Nitride (PCBN), Tungsten, and Rhenium. These materials are referred to herein as Q60, Q70, and Q80, the "Qxx" designation denoting the percentage of the volume of the tool material composed of PCBN. The fourth tool tested was composed entirely of PCBN. The Q70 tool produced approximately 1100 welds of acceptable strength before …