Engineering Science and Materials Commons^™

Traditional printing technologies and conductive/functional inks have been integrated to print electronic devices and circuits on really think, lightweight and flexible materials in a time and cost-effective manner. Printing is an additive manufacturing technology, which selectively deposits materials only where needed to produce a wide range of devices including sensors, smart packaging, solar panels, batteries, light sources and wearable electronics. Therefore, it greatly reduces the number of required steps for manufacturing as well as the amount of waste generated relative to conventional electronic manufacturing. However, the process requirements and ink formulations to print electronics differ from graphic printing; therefore, the …

In recent years, traditional printing methods have been integrated to print flexible electronic devices and circuits. Since process requirements for electronics diff er from those for graphic printing, the fundamentals require rediscovery mainly to optimize manufacturing techniques and to find cost reduction methods without compromising functional performance. In addition, alternative inks need to be formulated to increase the variety of functional inks and to pioneer new product developments. In this report, we investigate a thermoplastic-based nickel ink prototype to print electrodes using a screen-printing process. Process fundamentals are explored, and cost reduction methods are addressed by studying …