Engineering Science and Materials Commons^™

Robust Gasification Trial Results For A Variety Of Difficult-To-Recycle Packaging-Related Materials, Bruce A. Welt

Journal of Applied Packaging Research

Currently, recycling requires nearly absolute sorting of materials to accommodate the limited capabilities of existing recycling infrastructure. Whether a material is “recyclable” depends more on the method of recycling than the material itself. Our dependence upon sorting has limited success of recycling and has stifled our ability to achieve circular economy sustainability with plastic packaging materials. Our dependence upon sorting is rooted in our material-specific recycling processes. However, newer robust recycling processes are commercially available that reduce or eliminate the need to sort waste, and can convert mixed waste into primary feedstock chemicals, such as methanol for subsequent manufacture of …

Influence Of Forming Forces On Torsional, Tensile, And Compressive Deformation Of Paperboard Packages, Arvo Niini, Panu Tanninen, Juha Varis, Ville Leminen

Journal of Applied Packaging Research

Paperboard packages were tested mechanically to investigate influence of forming forces on torsional, tensile, and compressive deformation. The packages were paperboard trays which were press formed with different pressing forces and blank holder forces. Deformation of the trays was observed with torsion, compression, and tensile tests. A statistical analysis of test results was conducted to derive optimal forming forces. Increased pressing force yielded desirable deformation characteristics with the trays. Blank holder force had largest impact on the compressive deformation. Interaction of the pressing force and the blank holder force influenced the torsional and the compressive deformation. The optimal forming forces …

Effect Of Blank Moisture Content On Forming Behaviour And Mechanical Properties Of Paperboard Tray Packages, Arvo Niini, Lena Berthold, Tobias Müller, Panu Tanninen, Jens-Peter Majschak, Juha Varis, Ville Leminen

Journal of Applied Packaging Research

Tray blanks were moisturised to study the effect of different blank moisture content levels on forming behaviour and mechanical properties of paperboard tray packages. The blank moisturisation was done by spraying water to the blanks before their three-dimensional (3D) forming. The trays were 3D formed by press forming or deep drawing. Visual quality and punch force values were used as indicators to evaluate the forming behaviour of the trays. The mechanical properties of the trays were investigated with compression, torsion, and storing tests. A high blank moisture content reduced the punch force, and the elevated blank moisture was connected to …

Detection And Identification Of Disturbances By Spectral Analysis Of Structure-Borne Noise During The Production Of A Sealing Seam, Felix Kruppa, Lars Meisenbach, Berend Oberdorfer Dr.-Ing., Bernd Wilke Prof. Dr.-Ing.

Journal of Applied Packaging Research

When sealing, disturbances or errors can occur that impair the quality of the sealing seam and, in the worst case, lead to leaks. It is therefore important to identify and eliminate defective packages during production and to minimize the elimination by readjusting machine parameters. The aim of this article is the clear identification of seam quality problems on a vertical forming, filling and sealing machine SVE2520 by evaluating process parameters during the manufacturing process. For this purpose, the structure-borne noise is measured for each seal in order to identify not-usual curves. These not-usual curves are related to different disturbances or …

Optimization In The Application Of Varnishes Barrier On Cartonboard Packaging, Andre Ramalheiro De Andrade, Maria Isabel Rodrigues Phd, Eduardo Luiz Machado Phd

Journal of Applied Packaging Research

In this work adjustments in the rotogravure printing process are proposed to the varnish water vapor transmission rate (WVTR) aiming to obtain results smaller than 20g/m²/24h. One case study was used for the propositions for improvements, where focused on varnish application process in a gravure printer for an eight-printing unit cartonboard packaging, maximum printing speed of 175 m/min and a 285 g/m² weight cartonboard. The possible variables that influenced the WVTR result were selected from the technical expertise of the people involved in the project, the analysis in the printing process with the application of directed trials using experimental designs …

Mechanical And Tribological Behaviour Of Treated And Untreated Moringa Oleifera Pods Fiber Reinforced Epoxy Polymer Composite For Packaging Applications, Prakash Sampath, Senthil Kumar V.S Dr

Journal of Applied Packaging Research

Researchers now focus on the use of natural fiber polymer composites materials for packing applications. This attention is due to their low cost and renewable characteristics. Fabrication of composites with the use of renewable resources has many benefits of alternating from an appropriate management and reduction in industrial wastages, ecofriendly behaviour to cost effectiveness. The artificial fibers in packing industries can be replaced by natural fibers in the areas where stiffness and high strength are not the primary requirement. In the last decade the use of Natural fibers in the place of artificial fibers for reinforcements in epoxy resin matrix …

Mechanical Characterization Of Expanded Polystyrene Spheres Embed Sandwich Composites For Packaging Applications, Maheswaran R, Arockia Reemas S

Journal of Applied Packaging Research

This paper addresses on study of development of new packaging material comprising Expanded Polystyrene Spheres (EPS) embedded epoxy polymer based sandwich composites with aluminium skin. The density of the packing material is controlled by varying the volume of embedded spheres. In this study, the Flexural and Compression performance of Expanded Polystyrene Spheres (EPS) embedded polymer based sandwich composites with aluminium skin are investigated. The EPS volume percent in the core is 25% with epoxy matrix which makes the the density less than 1 g/cm3 for the composite. The fabricated Sandwich Composite are very light weight, the density is less than …

Experimental Tests And Numerical Simulations For Failure Investigation On Corrugated Boxes Used On Household Appliance Packaging, Diego Fernandes Rodrigues, José Carlos Pereira

Journal of Applied Packaging Research

Packages made of corrugated paper are fundamental to the protection, transportation and handling of the appliance product market. During the storage and sales stages of a product, the package must resist compressive loads in different directions beyond moderate impacts. In this context, the objective of this work is to develop and implement a post-processor that allows the simultaneous analysis of two of the most common failure modes of packages made of corrugated paper: failure due to tensile or compressive stress limit, and failure due to local buckling, when the buckling of the faces of the corrugated paper between two peaks …

Post-Wrapping Behavior Of High-Performance Stretch Film, Jake Wyns, John Cook, Kyle Dunno

Journal of Applied Packaging Research

Compressive force is the energy a stretch film exerts onto the corners of a unit load of product, this paper analyzes the effects of compressive force overtime after application to a unit load. Previous research has shown how storage conditions, pallet configurations, and storage duration affect the performance of various packaging materials, however, there is a lack of this type of study relating to stretch film and load unitization. This paper looks at trends in compressive force depending on whether a film is applied with negative or positive secondary stretch. When a load is stretch wrapped with negative secondary stretch, …

Review Of Challenges And Advances In Modification Of Food Package Headspace Gases, Ziynet Boz, Bruce A. Welt, Jeffrey K. Brecht, William Pelletier, Eric Mclamore, Gregory A. Kiker, Jason E. Butler

Journal of Applied Packaging Research

Modified Atmosphere Packaging (MAP) has been widely used as an effective way to preserve foods. Fresh produce, meat and meat products, seafood, and dairy products can benefit from modified gaseous atmospheres, which are usually achieved by reducing oxygen and increasing carbon dioxide concentrations, within limits, defined by product tolerances. MAP of fresh produce is particularly challenging because products are living and respiring. Respiration rates depend on several factors including temperature, oxygen, and carbon dioxide concentrations. Balancing package permeation with respiration is challenging, often due to limited selection of practical packaging materials. Failing to remain within tolerance limits of products leads …

Screening Algorithm Based On The Color Halftone Fluorescent Printing And Its Application In Packaging Design, Hu Yaojian, Liu Juan, Wang Ruojing, Zhong Yunfei

Journal of Applied Packaging Research

Abstract：This paper analyzed the characteristics of colorless fluorescent ink and the existing color separation theory, so that colored additive method should be used in printing color pattern with colorless fluorescent ink as well as three-color screening separation type (red, green and blue). Considering the exhibition of the tone, this paper selected dot parallel screening method. At the same time, through comparing the properties of different dots, this paper adopted a special method of AM screening, using regular triangle as the basic dot model to a threshold matrix of AM screening. Finally, designing a screening algorithm which best suit the …

Developments And Properties Of Plastic Mimicking Biopolymers For Food Packaging Application, Daniel I. Hefft

Journal of Applied Packaging Research

Sustainability takes an ever increasing importance in the food industry. Here not only the selection of raw materials plays a role, but also packaging materials. Nowadays there is an increasing number of biodegradable and bio-compostable packaging materials available.

However, these materials are still not able to replace mineral oil based packaging materials completely, nevertheless they are becoming increasingly important, since there must be solutions to problems such as pollution of the oceans by plastic waste, growing piles of rubbish from growing population, etc.

The following literature review shows briefly recent developments on plastic mimicking biopolymers, as these materials guarantee great …

The Effect Of Creasing Lines On The Compression Strength Of Adjustable Height Corrugated Boxes, Péter Csavajda, Péter Böröcz, Ákos Mojzes, Bence Molnár

Journal of Applied Packaging Research

Due to its high strength and low density, the corrugated fibreboard (CFB) box is one of the most popular types of packaging all over the world. This packaging device is able to fulfil a huge number of requirements of the logistic process, during the phases of handling, shipping and storage. In addition to this, corrugated packaging is easily machinable, so it is also suitable for special supply chains and products. These special needs include the requirement to fit to the inner measurements of the shipping device, e.g. the shipping container. This is particularly expected in case of less than container-load …

Adding A Polymer Film Barrier Layer In The Press Forming Process Of Paperboard Trays, Ville Leminen, Panu Tanninen, Mika Kainusalmi, Kirubel Bogale, Juha Varis

Journal of Applied Packaging Research

The aim of this paper was to investigate the possibility to add a barrier layer in the press forming phase of paperboard trays by sealing a polymer film to a paperboard substrate. Plastic coating is often an important part of packages manufactured for food packaging. Traditionally the paperboards for food packaging are coated in the paper mill before the actual forming of the package. Experiments with coated and uncoated boards were made and the bonding and adhesion of materials was observed. The results indicate that adhesion between the board and the film can be achieved in the forming process. However …

Elevated Test Pressure Significantly Reduces Dynamic Accumulation Oxygen Transmission Rate (Astm F3136) Measurement Time For Barrier Packaging Films, Bruce A. Welt

Journal of Applied Packaging Research

Measurement of gas transmission rates of materials is important for successful package design. The dynamic accumulation (DA) method (ASTM F3136) is becoming increasingly popular for measuring oxygen transmission rate (OTR) due to its simplicity and low cost. However, measurement time increases with barrier properties of materials, limiting measurement throughput. A dynamic accumulation measurement prototype capable of operating up to 1,000 psig was developed in order to accelerate gas transfer by boosting concentration gradients via elevated absolute pressures. Results show that measurement results were independent of test pressure while measurement times were substantially reduced. These results also suggest that gas transmission …

Predictive Modeling Of Oxygen Transmission Through Micro-Perforations For Packaging Applications, Ayman Abdellatief, Bruce A. Welt, Jason Butler, Eric Mclamore, Arthur Teixeira, Sanjay Shukla

Journal of Applied Packaging Research

Methods for creating precise perforations in respiring produce packaging are being increasingly adopted. Knowledge of oxygen transfer through perforated packaging and oxygen distribution in packages is necessary for successful packaging design of fresh produce. An approach to modeling perforated packaging performance was developed using a cylindrical chamber with precision perforations using Fick’s second law. The model was simulated using two techniques including Finite Element Method (FEM) using commercially available software and Finite Volume Method (FVM) through programming. Perforations were approximated as a source term in the second method. Both simulation techniques showed trends similar to experimental data.