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Automotive Engineering Commons

Open Access. Powered by Scholars. Published by Universities.®

2018

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Clemson University

Articles 1 - 3 of 3

Full-Text Articles in Automotive Engineering

Polymer Injection Forming: A New Age Technology For Manufacturing Polymer-Metal Hybrids, Saeed Farahani Dec 2018

Polymer Injection Forming: A New Age Technology For Manufacturing Polymer-Metal Hybrids, Saeed Farahani

All Dissertations

Due to global competition, manufacturing firms in high-wage countries must target innovation in production processes and technologies that allow the mass manufacturing of customized products through highly efficient processes. Motivated by the concept of the integrative production systems, hybrid process of polymer injection molding and sheet metal forming, known as polymer injection forming (PIF), has been introduced to manufacture sheet metal-polymer components using a single tooling, machinery, and operating system. During this process, the sheet metal blank inside the injection mold is deformed by means of tool movement and/or by pressure of the polymer melt. As the melt cools, the …


Cure History Dependent Viscoelastic Modeling Of Adhesively Bonded Joints Using Mat_277 In Ls-Dyna®, Akshat Agha, Fadi Abu-Farha, Rakan Alturk, Tim Welters, Georges Romanos Jun 2018

Cure History Dependent Viscoelastic Modeling Of Adhesively Bonded Joints Using Mat_277 In Ls-Dyna®, Akshat Agha, Fadi Abu-Farha, Rakan Alturk, Tim Welters, Georges Romanos

Publications

The effects of Coefficient of Thermal Expansion (CTE) mismatch in multi-material adhesive joints, induced during the manufacturing process, are expected to hinder the peak performance of the adhesive in the service life of the vehicle. With a goal to estimate these effects, this paper attempts to model the curing phenomenon of an adhesive and predict its mechanical properties using MAT_277 material model available in LS-DYNA, which serves as a good starting point towards modeling the cure history dependent viscoelastic behavior of adhesives. The adhesive is used to join two substrates of dissimilar metals and tested to capture the relative displacement …


A Complementary Cyber-Human Systems Framework For Industry 4.0 Cyber-Physical Systems, Matthew Krugh, Laine Mears Jan 2018

A Complementary Cyber-Human Systems Framework For Industry 4.0 Cyber-Physical Systems, Matthew Krugh, Laine Mears

Publications

Humans are a vital element to automotive manufacturing; however, skilled production personnel have largely been designated as data receivers in Cyber-Physical Systems (CPS) of Industry 4.0. A renewed focus on the human worker who completes significant portions of manual value-added content in automotive assembly through Cyber-Human Systems (CHS) is allowing humans to perform their jobs more safely, efficiently, and supporting enhanced control and quality monitoring of manual manufacturing tasks. There is a need for a unified complementary framework of CHS and CPS to guide the implementation of future smart manufacturing systems.