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Articles 1 - 9 of 9
Full-Text Articles in Aerospace Engineering
Multifidelity Modeling Of Ultrasonic Testing Simulations With Cokriging, Leifur Leifsson, Xiaosong Du, Slawomir Koziel
Multifidelity Modeling Of Ultrasonic Testing Simulations With Cokriging, Leifur Leifsson, Xiaosong Du, Slawomir Koziel
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Multifidelity methods are introduced to the nondestructive evaluation (NDE) of measurement systems. In particular, Cokriging interpolation metamodels of physics-based ultrasonic testing (UT) simulation responses are utilized to accelerate the uncertainty propagation in model-assisted NDE. The proposed approach is applied to a benchmark test case of UT simulations and compared with the current state-of-the-art techniques. The results show that Cokriging captures the physics of the problem well and is able to reduce the computational burden by over one order of magnitude compared to the state of the art. To the best of the author's knowledge, this the first time multifidelity methods …
Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli
Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli
Electronic Theses and Dissertations
Metal Additive Manufacturing (AM) is increasingly being used to make functional components. One of the barriers for AM components to become mainstream is the difficulty to certify them. AM components can have widely different properties based on process parameters. Improving an AM processes requires an understanding of process-structure-property correlations, which can be gathered in-situ and post-process through nondestructive and destructive methods. In this study, two metal AM processes were studied, the first is Ultrasonic Additive Manufacturing (UAM) and the second is Laser Powder Bed Fusion (L-PBF). The typical problems with UAM components are inter-layer and inter-track defects. To improve the …
Characterization Of Waviness In Wind Turbine Blades Using Air Coupled Ultrasonics, Sunil Kishore Chakrapani, Vinay Dayal, David K. Hsu, Daniel J. Barnard, Andrew Gross
Characterization Of Waviness In Wind Turbine Blades Using Air Coupled Ultrasonics, Sunil Kishore Chakrapani, Vinay Dayal, David K. Hsu, Daniel J. Barnard, Andrew Gross
Sunil Kishore Chakrapani
Waviness in glass fiber reinforced composite is of great interest in composite research, since it results in the loss of stiffness. Several NDE techniques have been used previously to detect waviness. This work is concerned with waves normal to the plies in a composite. Air‐coupled ultrasonics was used to detect waviness in thick composites used in the manufacturing of wind turbine blades. Composite samples with different wave aspect ratios were studied. Different wavy samples were characterized, and a three step process was developed to make sure the technique is field implementable. This gives us a better understanding of the effect …
Inspection And Evaluation Of Dry Fibers In Thick Composites, Vinay Dayal, Sunil Chakrapani, Daniel Barnard
Inspection And Evaluation Of Dry Fibers In Thick Composites, Vinay Dayal, Sunil Chakrapani, Daniel Barnard
Sunil Kishore Chakrapani
This paper presents the investigation of dry fibers in thick composites. Dry fibers can be defined as lack of epoxy in localized regions. These local regions act as potential defects in thick composites under compressive loads and act as an initiation point for defects such as matrix cracking and delamination. Detection and characterization of dryness in glass/epoxy composites, with thickness greater than one inch, is presented in this paper. One inch samples with dry fibers were fabricated and tested. Detection is carried out with the help of air coupled ultrasonics in both through transmission and singled sided inspection. To characterize …
Ultrasonic Testing Of Adhesive Bonds Of Thick Composites With Applications To Wind Turbine Blades, Sunil Kishore Chakrapani, Vinay Dayal, Ryan Krafka, Aaron Eldal
Ultrasonic Testing Of Adhesive Bonds Of Thick Composites With Applications To Wind Turbine Blades, Sunil Kishore Chakrapani, Vinay Dayal, Ryan Krafka, Aaron Eldal
Sunil Kishore Chakrapani
This paper discusses the use of pulse echo based ultrasonic testing for the inspection of adhesive bonds between very thick composite plates (thickness greater than 30 mm). Large wind turbine blades use very thick composite plates for its main structural members, and the inspection of adhesive bond-line is very vital. A wide gamut of samples was created by changing the thickness of plate and the adhesive. The influence of experimental parameters such as frequency on measurement is studied in this paper. Two different frequencies are chosen, and the measurement error bars are determined experimentally. T-Ray measurements were used to verify …
Ultrasonic Rayleigh Wave Inspection Of Waviness In Wind Turbine Blades: Experimental And Finite Element Method, Sunil Kishore Chakrapani, Vinay Dayal, Daniel J. Barnard, Aaron Eldal, Ryan Krafka
Ultrasonic Rayleigh Wave Inspection Of Waviness In Wind Turbine Blades: Experimental And Finite Element Method, Sunil Kishore Chakrapani, Vinay Dayal, Daniel J. Barnard, Aaron Eldal, Ryan Krafka
Sunil Kishore Chakrapani
This paper presents the investigation of discrete, out-of-plane waviness in thick composite plates with applications to wind turbine blades. The investigation was carried out with the help of air coupled ultrasonics and a two-step procedure was framed to assist production line implementation. The first step involved detection of marcels, and the second step involved the characterization of these marcels with the help of an index called aspect ratio. A set of standardized samples with known aspect ratios were fabricated and used for this study. Finite element models were created to understand the wave propagation in wavy composite plates. All the …
Inspection Of Helicopter Rotor Blades With The Help Of Guided Waves And "Turning Modes": Experimental And Finite Element Analysis, Daniel J. Barnard, Sunil Kishore Chakrapani, Vinay Dayal
Inspection Of Helicopter Rotor Blades With The Help Of Guided Waves And "Turning Modes": Experimental And Finite Element Analysis, Daniel J. Barnard, Sunil Kishore Chakrapani, Vinay Dayal
Sunil Kishore Chakrapani
Modern helicopter rotor blades constructed of composite materials offer significant inspection challenges, particularly at inner structures, where geometry and differing material properties and anisotropy make placement of the probing energy difficult. This paper presents an application of Lamb waves to these structures, where mode conversion occurs at internal geometric discontinuities. These additional modes were found to successfully propagate to the targeted regions inside the rotor and back out, allowing evaluation of the structure. A finite element model was developed to simulate wave propagation and mode conversion in the structure and aid in identifying the signals received in the laboratory experiment. …
Investigation Of Waviness In Wind Turbine Blades: Structural Health Monitoring, Sunil Kishore Chakrapani, Vinay Dayal, Daniel J. Barnard
Investigation Of Waviness In Wind Turbine Blades: Structural Health Monitoring, Sunil Kishore Chakrapani, Vinay Dayal, Daniel J. Barnard
Sunil Kishore Chakrapani
Waviness in composite wind turbine blades was detected and characterized with the help of air coupled ultrasonics. Based on the aspect ratio, the detected marcels are either accepted or rejected. A passive structural health monitoring approach has been presented here to monitor the accepted marcels above a threshold. The fatigue life of specimen is most affected in the presence of a marcel. Hence this study focused on the damage evaluation after fatigue testing. Wavy laminate was subjected to fatigue load to investigate the fracture mechanisms near the marcel. Different types of defects were identified from this study and were used …
Ultrasonic Nondestructive Evaluation Of Fibre-Reinforced Composite Materials - A Review, Vikram K. Kinra, Vinay Dayal
Ultrasonic Nondestructive Evaluation Of Fibre-Reinforced Composite Materials - A Review, Vikram K. Kinra, Vinay Dayal
Vinay Dayal
This paper reviews various ultrasonic nondestructive evaluation techniques applicable to fibre-reinforced composites. The techniques are briefly described and key references are cited. Methods to evaluate the reduced stiffness of composites due to micro-damage are described. Results show that for composites through-the-thickness attenuation increases and stiffness does not change due to transverse cracks, but in-plane stiffness and attenuation changes are substantial and can be measured by the Lamb wave techniques.