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Full-Text Articles in Engineering

Inclusion Reactivity: Morphology And Composition Changes Of Spinel (Mgal2o4) In Steel, Neslihan Dogan, Raymond Longbottom, Mark Henry Reid, Michael W. Chapman, Paton Wilson, Les Moore, Brian Monaghan Sep 2014

Inclusion Reactivity: Morphology And Composition Changes Of Spinel (Mgal2o4) In Steel, Neslihan Dogan, Raymond Longbottom, Mark Henry Reid, Michael W. Chapman, Paton Wilson, Les Moore, Brian Monaghan

Brian Monaghan

Due to an ever increasing demand for cleaner, high quality steels, there is an increasing push for steelmakers to lower the non-metallic inclusion contents of the steel they produce. Understanding inclusion reactivity in steel is key in producing high quality steels at high production rates. Our current knowledge in controlling and predicting inclusion development during liquid steel processing is limited. In this study, spinel (MgAI204) inclusions of close to stoichiometric MgO.AI2O3 and known size distribution where added to the liquid steel bath prior to assessing their reactivity. The pO2 of the gas phase was controlled to 10-13 atm throughout the …


A Novel Laboratory Technique For Introducing Inclusion To Liquid Steel, Neslihan Dogan, Brian J. Monaghan, Raymond J. Longbottom, Mark H. Reid, Xenophon C. Tsekouras Jun 2013

A Novel Laboratory Technique For Introducing Inclusion To Liquid Steel, Neslihan Dogan, Brian J. Monaghan, Raymond J. Longbottom, Mark H. Reid, Xenophon C. Tsekouras

Brian Monaghan

Previous studies in steel cleanness have been hampered by limited control of inclusions’ phase and composition. This limited control is often a result of studying inclusion formation and development using industrial steel melts and the inclusions therein as starting material. This is an extremely complex situation and not always readily amenable to analysis. A new experimental laboratory technique has been developed that allows addition of inclusions of known, size, phase and composition to be added to liquid steel. These inclusions can then be tracked and changes in morphology with time can be assessed for different melt conditions. The technique involves …


Influence Of Shielding Gas On Fume Formation Rate For Gas Metal Arc Welding (Gmaw) Of Plain Carbon Steel, Kristin R. Carpenter, Brian J. Monaghan, John Norrish Jan 2012

Influence Of Shielding Gas On Fume Formation Rate For Gas Metal Arc Welding (Gmaw) Of Plain Carbon Steel, Kristin R. Carpenter, Brian J. Monaghan, John Norrish

Brian Monaghan

Shielding gas composition is an important parameter for successful gas metal arc welding (GMAW) and has been shown to affect the fume formation rate (FFR). The present paper compares thirteen shielding gases and their impact on FFR in spray transfer. In Ar-based mixtures, increasing CO2 had a greater impact than raising O2 on FFR. When O2 was increased in ternary mixtures, the FFR increased for Ar-5%CO2 but no discernable increase was observed for the Ar-12%CO2 mixtures. Ar-He-CO2 mixtures had the most stable FFR's. The FFR for 100% CO2 was significantly higher due to the change in weld transfer mode to …


The Evaluation Of Tuyere Coke Probing Data At Bluescope Steel Port Kembla Works, Robert J. Nightingale, John Simpson, Brian J. Monaghan, Andrew Blakey, Vincent Daly Jan 2012

The Evaluation Of Tuyere Coke Probing Data At Bluescope Steel Port Kembla Works, Robert J. Nightingale, John Simpson, Brian J. Monaghan, Andrew Blakey, Vincent Daly

Brian Monaghan

Tuyere coke probings have been conducted at Port Kembla over the past decade. This period of operation spans significant change in coking coal preparation as well as the introduction of pulverised coal injection.


Analysis Of Fume Formation Rate And Fume Particle Composition For Gas Metal Arc Welding (Gmaw) Of Plain Carbon Steel Using Different Shielding Gas Compositions, Kristin R. Carpenter, Brian J. Monaghan, John Norrish Jan 2012

Analysis Of Fume Formation Rate And Fume Particle Composition For Gas Metal Arc Welding (Gmaw) Of Plain Carbon Steel Using Different Shielding Gas Compositions, Kristin R. Carpenter, Brian J. Monaghan, John Norrish

Brian Monaghan

The present paper compares thirteen shielding gases and their impact on FFR and fume particle while welding in the spray transfer regime. There was no obvious influence from the shielding gas on particle composition and fume particles were identified as (Fe,Mn)3O4. There was a slight peak shift that indicated that small levels of Mn, as detected by TEM-EDS, substituted for Fe in the Fe3O4 phase. Shielding gas composition is an important parameter for successful gas metal arc welding (GMAW) and has been shown to affect the fume formation rate (FFR). In Ar-based mixtures, increasing CO2 had a greater impact than …