Engineering Commons^™

Drop Test Release Mechanism, Sophie M. Getty, Matthew A. Tichenor, Nash W. Levy, Connor D. Dilloughery

Mechanical Engineering

Many boxes for shipping undergo drop tests by the manufacturer to ensure their durability. Certain constraints are necessary to successfully carry out these tests such as not damaging the box prior to the drop and maintaining consistency throughout every drop.

Our team has designed a Drop Test Release Mechanism that addresses these constraints. It provides repetitive drops for different objects that vary in shape and size such as small electronics or parts. This device utilizes a soft-clamping mechanism that can release an object with minimal force applied onto it prior to drop. A frame made of 80/20 was designed to …

Cal Poly Fluid Power Vehicle Challenge 2022, Sangmin Sung, Eddy Rodriguez, Travis Welch, Jeremy Baechler, Kevin Pauls

Mechanical Engineering

In this report, the Featherweight Cycles design team puts forth the scope and overview of their design project, discusses background research and competitor analysis, and presents the project’s final design and manufacturing plans. The overall goal of this project is to fabricate and compete in the Fluid Power Vehicle Challenge, hosted by the National Fluid Power Association. To better define the design process, the team researched previous year’s designs from Cal Poly, as well as winning designs from the last two years to form a baseline of knowledge about competing schools’ designs. After researching multiple design paths, Featherweight Cycles chose …

Vibratory Tumbling Machine, Laurence William Duclos Iii, Aaron Phillip Shein, Jared Edward Nash

Mechanical Engineering

The purpose of this document is to highlight the overall Vibratory Tumbling Machine project background, objectives, concept design, final design, manufacturing, and design verification. This final design review outlines the process, creation, and testing of the chosen final design for this redesign of the vibratory tumbling machine. The FDR shows the steps the team took towards completing a CAD package and a verification prototype of the final design while adapting to COVID-19 restrictions.

Baja Sae Ecvt Mechanical Design, Tyler Lee Connel, Will Daniel Antes, Matt Stephen Balboni, Benjamin James Colard, Julian Edward Finburgh

Mechanical Engineering

This objective of this project was to design, manufacture, and test the mechanical systems of an electronically-controlled continuously variable transmission (eCVT) for the Cal Poly Baja SAE vehicle.

Self-Powered Ankle Prosthetic, Corina M. Espelien, Kelsey Pietzsch, Anna Sullivan

Mechanical Engineering

Originating from QL+'s customer requirements, the main technical specifications were to have 80% physiological range of motion, elastic energy return, impact absorption, and no external power sources. Based on the background research conducted and the discussions with experts in the field, the project team decided to focus on designing a prosthetic that focused on plantarflexion and dorsiflexion for a more comfortable gait. The main components of the final design are a hydraulic shock absorber, cam, torsion springs, heel, stopper, and separated keel. The heel, front and back keels, and stopper were manufactured out of carbon fiber. The link, lever, attachment …

Machine Components Test, Brandon Younger, Lauren Romero, Carlos Padilla

Mechanical Engineering

To enhance California Polytechnic State University’s Mechanical Engineering program, Dr. Schuster has sponsored Brandon Younger, Lauren Romero, and Carlos Padilla to design and develop a new lab for students in the Intermediate Design class to test real mechanical components. This report discusses the background and ideation process that lead to the development of the Educational Mechanical Breadboard for Transmission System Components (Machine Components Test). Additionally, detailed drawings, 3D modeling, testing plans, and analysis are included to show how the Machine Components Test design will work and be validated.

Underwater Rope Fatigue Testing Machine, Napoleon Nino, Andrew Pimentel

Mechanical Engineering

The design and fabrication of an underwater rope fatigue testing machine meant to simulate the effects of an oceanic environment and the effects on rope.

Blds Articulated Mounting Feet, Mitchell D. Conn, Chris Mazzucco

Mechanical Engineering

This final report summarizes all of the efforts of the Senior Project aimed at creating Articulating Mounting Feet for the BLDS. The project focuses on improving the design of the mounting feet for the current Boundary Layer Data System at Cal Poly, San Luis Obispo. Dr. Russ Westphal, the project’s sponsor, wishes that our team focus primarily on a reliable and lightweight mount design for a curved wing, with only transverse curvature. Dr. Westphal is currently researching the boundary layer effects on airplane wings at Cal Poly, and the ability to mount to a multitude of surface contours would increase …

Adapted Pool Cue, Cole Clark, Daniel Patterson, Michelle Cheung, Dylan Sauer

Mechanical Engineering

Our primary goal was to develop an adaptive device to allow a user with limited upper body mobility to more effectively play a game of pool. Within this goal it was important to design around the concept of a least restrictive environment, in order to provide the user with as close to a standard pool playing experience as possible. The device was designed to specifically meet the needs of John Lee, an Assistive Technology Specialist at Cal Poly's Disability Resource Center. Mr. Lee has muscular dystrophy, which limits his upper and lower body mobility and currently requires his use of …

Automated Foosball Table Year 1: Final Project Report, Juan David Gutierrez-Franco, John Inlow, Jesse Graham, Larry Huang

Mechanical Engineering

This project is a first iteration of an automated foosball table designed and created using servomotors provided by Yaskawa to create an interactive tradeshow display where guests can play against the algorithms developed in the PLC (programmable logic controller) controlling the servomotors. There will be a second iteration of the project done by a different team directly following this one. The motion components were selected with the intent to be able to surpass the reaction times and speeds of expert human players. There are a total of eight servomotors, four controlling linear actuators for translation of rods, and four controlling …

Exploration Station Kidshake Table, Jeremy Duhe, Philip Hopkins, Matt Ostiguy, Samantha Weiner

Mechanical Engineering

The KIDShake Table is an all mechanical earthquake shake table sponsored by the Exploration Station Children's Museum of Grover Beach. This interactive exhibit has two working mechanisms, a hand crank and pull rope, that provide two axis movement for knocking down block structures. This table was built and designed for a target age of 10 years.

Senior Project #7: Longboard Test Apparatus, Derek Chan, Colin Harris, Nico Lee

Mechanical Engineering

The aim of this project is to create a machine that will test longboards made by Method Sports and Freebord. Through analysis and many iterations, Board Busters has assembled a design to fulfill the requirements set forth by these companies, who also sponsor the project. Through use of a four-bar, frame, and two spinning disks, the machine will accurately simulate riding conditions seen by a board in use by customers, allowing the sponsoring companies to improve designs and verify warranties.

Historic Calculator Project, Will Harris, Dan Marioni, Kevin Webb, Chad Williams

Mechanical Engineering

The Deutsches Museum of Munich, Germany requested add-on components to their mechanical calculator exhibit. The end-goal is to produce an interactive 3D model in software to demonstrate the functions of the Braun-Vayringe Machine (BVM). There will be four students working on this project at California Polytechnic State University, San Luis Obispo: two mechanical engineers (Dan Marioni and Will Harris) and two computer engineers (Chad Williams and Kevin Webb).This project involves the coordination of three facilities; the Deutsches Museum, and the Mechanical and Computer Science Departments of Cal Poly. The name of the project is known as the Historic Calculator Project …

Access|Closure Balloon Catheter Redesign Project, Keenan Bamburg, Yvette Castillo, Elizabeth Eskildsen

Mechanical Engineering

No abstract provided.

Universal Play Frame Vi, Justin Bazant, Cullen Crackel, Anthony Franceschi

Mechanical Engineering

This design report details the design process utilized by Adaptive Exercise Designs (AED) in creating the sixth design of the Universal Play Frame (UPF). The UPF is an adaptive frame which supports a variety of devices that allows athletes in wheelchairs with limited range of motion to participate in physical activity. The past five frame designs do not meet the needs of the Friday Club due to complications with function and time constraints. To ensure all of Fridays Club's needs were met, the problem was better defined by converting the customer requirements into engineering specifications. The design process our team …

Sae Baja: Final Drive Gearbox, Michael Mccausland, Michael Watkins, Ian Masterson, Andrew Sommer

Mechanical Engineering

This paper presents the results of a manual transmission project for SAE Baja. A full engineering process is documented, including problem definition, scheduling, conceptualization, decision theory, synthesis, analysis, manufacturing, and testing. A comparison is made between existing and potential mechanical power train solutions. The final design is analyzed in dynamic simulations, AGMA stress, predicted FFT spectrums, and shifting rod buckling. A number of complicated parts are manufactured through investment casting and direct CNC machining. Issues in the final assembly have prevented the project from being fully realized, recommendations are made for future SAE Baja teams.