Engineering Commons^™

Lightweight Racing Suspension, Colin Haynes

Honors Theses

The purpose of this senior design project is to design and optimize the new suspension system for Western Michigan University’s 2020 solar car. The current solar car was 43% heavier than the average solar car, and was the heaviest single occupant vehicle competing in the American Solar Challenge. The scope of the project is to reduce the weight as much as possible from the old 2016 suspension. The new suspension weighed 34.91 lbs less than the 2016 suspension system while maintaining a minimum factor of safety greater than 1.5, compliant with American Solar Challenge regulations. The design consists of a …

Autonomous Vehicle Interior Design, Nathaniel Torchalski

Honors Theses

As technology in the automotive industry advances and self-driving vehicles become more commercially available, design concepts for their interiors must also be developed. Research was conducted on automotive design and autonomous technology, drawing inspiration from production and concept vehicles of the past, present, and future. A survey was conducted to gauge possible consumer needs. Hand sketches, small-scale models, and a Computer-Aided Design (CAD) model was produced. A full-size model was developed using various material-forming processes, including 3D printing, woodworking, clay sculpting, and metal machining. The interior was designed with consideration for safety, comfort, and technological advancements to satisfy the needs …

Autonomous Vehicle Interior Design, Luis Vargas

Honors Theses

As technology in the automotive industry advances and self-driving vehicles become more commercially available, design concepts for their interiors must also be developed. Research was conducted on automotive design and autonomous technology, drawing inspiration from production and concept vehicles of the past, present, and future. A survey was conducted to gauge possible consumer needs. Hand sketches, small-scale models, and a Computer-Aided Design (CAD) model was produced. A full-size model was developed using various material-forming processes, including 3D printing, woodworking, clay sculpting, and metal machining. The interior was designed with consideration for safety, comfort, and technological advancements to satisfy the needs …

Radio Direction Finding Using Pseudo-Doppler For Uav-Based Animal Tracking, Anup Karki

Masters Theses

Radio Direction Finding (RDF) is commonly used for low cost tracking and navigation systems. However, for a low cost application and mobility, the design constraints are highly limited. Pseudo Doppler (PD) can improve RDF capabilities without being cost prohibitive. This work entails the analysis of PD RDF and its potential use for Unmanned Aerial Vehicles (UAV) that are currently employed in wildlife research animal tracking. PD is based on the doppler effect or doppler shift. The doppler effect works like a frequency modulator that increases or decreases the observed frequency depending on whether a signal source is approaching or receding …

Multirotor Uas Sense And Avoid With Sensor Fusion, Jonathan Mark Buchholz

Doctoral Dissertations and Master's Theses

In this thesis, the key concepts of independent autonomous Unmanned Aircraft Systems (UAS) are explored including obstacle detection, dynamic obstacle state estimation, and avoidance strategy. This area is explored in pursuit of determining the viability of UAS Sense and Avoid (SAA) in static and dynamic operational environments. This exploration is driven by dynamic simulation and post-processing of real-world data. A sensor suite comprised of a 3D Light Detection and Ranging (LIDAR) sensor, visual camera, and 9 Degree of Freedom (DOF) Inertial Measurement Unit (IMU) was found to be beneficial to autonomous UAS SAA in urban environments. Promising results are based …

Development Of Mbd Model And Analysis Methodology For Vehicle Design, Alfonso Christopher Ponce

Mechanical Engineering ETDs

This thesis is to provide a new methodology that considers the effects the chassis applies during dynamic load to the suspension and the handling characteristics of a road course vehicle. A methodology in which is described in detail as well as an applied demonstration where literature before this thesis, lacks in replication and serves to establish a basis for multi-body dynamic analysis in this area. Two models to be created, rigid and flexible, and to compare each other to study the effects the chassis torsional stiffness has during load transfer. Ultimately, to assist in the design of a vehicle that …

Comparison Of Modern Controls And Reinforcement Learning For Robust Control Of Autonomously Backing Up Tractor-Trailers To Loading Docks, Journey Mcdowell

Master's Theses

Two controller performances are assessed for generalization in the path following task of autonomously backing up a tractor-trailer. Starting from random locations and orientations, paths are generated to loading docks with arbitrary pose using Dubins Curves. The combination vehicles can be varied in wheelbase, hitch length, weight distributions, and tire cornering stiffness. The closed form calculation of the gains for the Linear Quadratic Regulator (LQR) rely heavily on having an accurate model of the plant. However, real-world applications cannot expect to have an updated model for each new trailer. Finding alternative robust controllers when the trailer model is changed was …

Optimal Direct Yaw Moment Control Of A 4wd Electric Vehicle, Winston James Wight

Master's Theses

This thesis is concerned with electronic stability of an all-wheel drive electric vehicle with independent motors mounted in each wheel. The additional controllability and speed permitted using independent motors can be exploited to improve the handling and stability of electric vehicles. In this thesis, these improvements arise from employing a direct yaw moment control (DYC) system that seeks to adapt the understeer gradient of the vehicle and achieve neutral steer by employing a supervisory controller and simultaneously tracking an ideal yaw rate and ideal sideslip angle. DYC enhances vehicle stability by generating a corrective yaw moment realized by a torque …

Gesture Based Control Of Semi-Autonomous Vehicles, Brian Sanders

Computational Modeling & Simulation Engineering Theses & Dissertations

The objective of this investigation is to explore the use of hand gestures to control semi-autonomous vehicles, such as quadcopters, using realistic, physics based simulations. This involves identifying natural gestures to control basic functions of a vehicle, such as maneuvering and onboard equipment operation, and building simulations using the Unity game engine to investigate preferred use of those gestures. In addition to creating a realistic operating experience, human factors associated with limitations on physical hand motion and information management are also considered in the simulation development process. Testing with external participants using a recreational quadcopter simulation built in Unity was …

A Legal Study On Challenges Confronted By Unmanned Ships, Minhe Li

Maritime Safety & Environment Management Dissertations (Dalian)

No abstract provided.

Electronic Cvt - Controls, Alec William Hardy, Jessalyn Leora Ann Bernick, Nicholas Esteban Capdevila, Tristan Charles Perry

Mechanical Engineering

The following document outlines the design process, manufacturing, and testing of the control system for an electronically controlled continuously variable transmission (ECVT). This control system was integrated into the custom designed and manufactured mechanical transmission system created in parallel by another senior project group. The transmission was designed for use in the Cal Poly Baja SAE vehicle. Through researching customer needs, competition requirements, previous and alternate CVT designs, and vehicle characteristics, we were able to determine the requirements and specifications for our unique system. Input, output, speed, and durability requirements guided our hardware selection. The primary components which comprised our …

Implementation Of A Scale Semi-Autonomous Platoon To Test Control Theory Attacks, Erik Miller

Master's Theses

With all the advancements in autonomous and connected cars, there is a developing body of research around the security and robustness of driving automation systems. Attacks and mitigations for said attacks have been explored, but almost always solely in software simulations.

For this thesis, I led a team to build the foundation for an open source platoon of scale semi-autonomous vehicles. This work will enable future research into implementing theoretical attacks and mitigations. Our 1/10 scale car leverages an Nvidia Jetson, embedded microcontroller, and sensors. The Jetson manages the computer vision, networking, control logic, and overall system control; the embedded …

A Design Of Inductive Coupling Wireless Power Transfer System For Electric Vehicle Applications, Sarika Reddy Daida

Electrical & Computer Engineering Theses & Dissertations

This research focuses on the study of using an inductive-coupled Wireless Power Transfer (WPT) system for electric vehicle charging applications in Medium Voltage DC (MVDC) power networks. Implementing WPT in Electric Vehicles (EVs) can provide a convenient alternative charging option, versus static charging in a station that would take hours. Also, it can prevent the potential of electrocution hazards that might occur due to the usage of physical medium like wires in EV charging. Even though inductive coupling has been applied in some applications of WPT, it is still not efficient enough to transfer high power at the kilowatts level …

Autonomous Vehicles Operating Collaboratively To Avoid Debris And Obstructions, Toan T. Le, Cole W. Oppenheim, James H. Gildart, Kyle M. Bybee

Mechanical Engineering

The purpose of this project is to demonstrate the safety and increased fuel efficiency of an automated collision avoidance system in collaborative vehicle platooning. This project was cosponsored by Daimler Trucks North America headquartered in Portland, Oregon, as well as Dr. Birdsong, and Dr. DeBruhl of Cal Poly. The mechanical engineering team consists of Cole Oppenheim, James Gildart, Toan Le, and Kyle Bybee who worked in coordination with a team of computer engineers. Vehicle platooning is a driving technique to increase the fuel efficiency of a group of vehicles by following a lead vehicle closely to reduce the drag experienced …

Comparison Of Lqr And Lqr-Mrac For Linear Tractor-Trailer Model, Kevin Richard Gasik

Master's Theses

The United States trucking industry is immense. Employing over three million drivers and traveling to every city in the country. Semi-Trucks travel millions of miles each week and encompass roads that civilians travel on. These vehicles should be safe and allow efficient travel for all. Autonomous vehicles have been discussed in controls for many decades. Now fleets of autonomous vehicles are beginning their integration into society. The ability to create an autonomous system requires domain and system specific knowledge. Approaches to implement a fully autonomous vehicle have been developed using different techniques in control systems such as Kalman Filters, Neural …

Evaporator Modeling And An Optimal Control Strategy Development Of An Organic Rankine Cycle Waste Heat Recovery System For A Heavy Duty Diesel Engine Application, Dhruvang Rathod

All Dissertations

The Organic Rankine Cycle (ORC) has proven to be a promising technology for Waste Heat Recovery (WHR) systems in heavy duty diesel engine applications. However, due to the highly transient heat source, controlling the working fluid flow through the ORC system and maximizing the heat recovery is a challenge for real time application. To that end, this research resulted in the following main developments.

The first new development is in the area of heat exchanger modeling. The heat exchanger is a key component within the WHR system and it governs the dynamics of the complete ORC system. The heat exchanger …

Cfd Study Of Aerodynamic Drag Reduction Tool Of A Generic Sports Utility Vehicle (Suv), Samira Ishrat Jahan

Masters Theses

The Sports Utility Vehicle (SUV) has been a popular automobile choice in North America for over 50 years due to its seating and hauling versatility and good towing capacity. This widespread popularity has resulted in manufacturers pushing for increased horsepower and cabin size. Unfortunately, the limiting factor has been fuel economy which is governed by the vehicle aerodynamics. A reduction in aerodynamic drag can result in better fuel economy. The goal of this study is to reduce the aerodynamic drag of a generic SUV and the efficient application of drag reduction devices to control flow separation. An initial study has …

Study Of Cooling-Drag In A Generic Passenger Car Using Cfd And Wind Tunnel, Md Maruf Hossain

Masters Theses

The focus of the study is to explore aerodynamic aspects of cooling airflow. As a result of this study, an efficient multi-domain aero-thermal model was developed to analyze the cooling drag of a generic passenger vehicle. Cooling drag is described as the additional force that the production vehicle has to overcome while moving in comparison to the force if all the openings were closed. Though this model was developed based on the sedan class vehicle, the applied methodology could be generalized for other ground vehicle types. As a part of the presented model, a unique simplified geometric model is developed …

A Fea/Cfd Study Of Heat Transfer To Semi-Trailer Disc Brake Wheel-End Components During A Braking Event, Justin P. Fisher

Masters Theses

Foundation air disc brakes bring Class 8 semi-trailers to a stop by converting kinetic energy into thermal energy. Recently, side skirts have been added to the underside of semi-trailers to improve fuel economy. The reduction in airflow under the trailer they create has potential to increase brake temperatures by reducing convection heat transfer. This will require an increase in conduction and radiation heat transfer to the surrounding wheel-end parts. Additional heat transfer to the surrounding parts could increase the temperatures in the hub and bearing to damaging levels.

CFD analyses were developed to model the airflow under the semi-trailer with …

Torsional Stiffness Of A Race Car, Reiley A. Schraeger, Cameron Kao, Raymond Deng, Omar Roman

Mechanical Engineering

Torsional stiffness plays a major role in any road vehicle. To understand torsional stiffness of a vehicle and make future iterations and improvements, a proper torsional stiffness jig is required to prove accurate and useful data. This report encompasses the new and improved testing jig and potential improvement ideas for more accurate results. With real data result relating to FEA calculations, designers can be confident in the FEA changes to torsional stiffness is accurate and will yield the probably results they desired. This report shows the methodology, manufacturing process and testing procedure to use on any Baja or SAE vehicle …

Autojack - Hydraulic Powertrain System, Tyce Vu

All Undergraduate Projects

A primary problem for mechanics and automotive enthusiasts is the risk associated with lifting and securing a vehicle with conventional jack stands. Often times, improper jack-stand installation results in the vehicle collapsing unexpectedly, causing injury and/or death. This problem can be minimized through the application of a newly re-designed vehicle lifting system. The conventional method for lifting cars is time consuming and can be unsafe in many circumstances. A better, safer, and more efficient lift design was needed; the AutoJack. The approach of the AutoJack design was entirely focused on the safety of lifting a vehicle. Safety was improved by …

Modeling Of Optimized Neuro-Fuzzy Logic Based Active Vibration Control Method For Automotive Suspension, Mohammad Adom Safiullah

Masters Theses

In this thesis, an active vibration control system was developed. The control system was developed and tested using a quarter car model of an adaptive suspension system. For active vibration control, an actuator was implemented in addition to the commonly used passive spring damper system. Due to nature of unpredictability of force required two different fuzzy inference system (FIS) were developed for the actuator. First a sequential fuzzy set was built, that resulted lower vertical displacement compared to basic damper spring model, but system had limited effect with disturbances of higher magnitude and continuous vibrations (rough road). To improve the …

Unsupervised Feature Learning For Point Cloud By Contrasting And Clustering With Graph Convolutional Neural Network, Ling Zhang

Dissertations and Theses

Recently, deep graph neural networks (GNNs) have attracted significant attention for point cloud understanding tasks, including classification, segmentation, and detection. However, the training of such deep networks still requires a large amount of annotated data, which is both expensive and time-consuming. To alleviate the cost of collecting and annotating large-scale point cloud datasets, we propose an unsupervised learning approach to learn features from unlabeled point cloud ”3D object” dataset by using part contrasting and object clustering with GNNs. In the contrast learning step, all the samples in the 3D object dataset are cut into two parts and put into a …

An Analysis Of Resistance Spot Weld Quality Based On Acoustic And Electrical Signatures, Ivan Charles Butler

Theses and Dissertations--Manufacturing Systems Engineering

The union of a set of materials by way of Resistance Spot Welding is designed so that once fused together, a substantial amount of intentional, external force must be applied to separate the contents. Therefore, Resistance Spot Welding is often the preferred fusion method in high-volume manufacturing processes. The result of Resistance Spot Welding however is the formation of a weld nugget which is not visible to the naked eye. Destructive and/or ultrasonic methods applied off-line must be used to determine the quality of each weld; both inefficient and expensive processes. The following research analyzes the data fed back during …

Intelligent Transportation Systems, Hybrid Electric Vehicles, Powertrain Control, Cooperative Adaptive Cruise Control, Model Predictive Control, Hadi Kazemi

Graduate Theses, Dissertations, and Problem Reports

Information obtainable from Intelligent Transportation Systems (ITS) provides the possibility of improving the safety and efficiency of vehicles at different levels. In particular, such information has the potential to be utilized for prediction of driving conditions and traffic flow, which allows us to improve the performance of the control systems in different vehicular applications, such as Hybrid Electric Vehicles (HEVs) powertrain control and Cooperative Adaptive Cruise Control (CACC). In the first part of this work, we study the design of an MPC controller for a Cooperative Adaptive Cruise Control (CACC) system, which is an automated application that provides the drivers …

An Experimental Study Of A Passive Nox Adsorber (Pna) For The Reduction Of Cold Start Diesel Emissions, Conor Berndt

Dissertations, Master's Theses and Master's Reports

Medium and heavy-duty diesel engines contribute nearly a third of all NOx emissions nationwide. Further reduction of NOx emissions from medium and heavy-duty diesel engines is needed in order to meet National Ambient Air Quality Standards (NAAQS) for ambient particulate matter and ozone. Current diesel engine aftertreatment systems are very efficient at reducing NOx emissions at exhaust temperatures above 200 °C, however at exhaust temperatures below 200 °C there are significant NOx emissions at the tailpipe. Therefore, a reduction of diesel engine cold start and low speed/load operation emissions, where exhaust temperatures are below 200 °C, is needed. Utilizing a …

Application Of Sensor Fusion For Si Engine Diagnostics And Combustion Feedback, Fnu Muralidhar Nischal

Dissertations, Master's Theses and Master's Reports

Shifting consumer mindsets and evolving government norms are forcing automotive manufacturers the world over to improve vehicle performance and also reduce greenhouse gas emissions. A critical aspect of achieving future fuel economy and emission targets is improved powertrain control and diagnostics.

This study focuses on using a sensor fusion based approach to improving control and diagnostics in a gasoline engine. A four cylinder turbocharged engine was instrumented with a suite of sensors including ion sensors, exhaust pressure sensors, crank position sensors and accelerometers. The diagnostic potential of these sensors was studied in detail. The ability of these sensors to detect …

Experimental And Numerical Simulation Of Split Hopkinson Pressure Bar Test On Borosilicate Glass, Mayank K. Bagaria

Dissertations, Master's Theses and Master's Reports

This study is an extension to the design of ceramic materials component exposed to bullet impact. Owing to the brittle nature of ceramics upon bullet impact, shattered pieces behave as pellets flying with different velocities and directions, damaging surrounding components. Testing to study the behavior of ceramics under ballistic impact can be cumbersome and expensive. Modeling the set-up through Finite Element Analysis (FEA) makes it economical and easy to optimize. However, appropriately incorporating the material in modeling makes laboratory testing essential. Previous efforts have concentrated on simulating crack pattern developed during 0.22 caliber pellet impact on Borosilicate glass. A major …

Automotive Driveline Backlash State And Size Estimator Design For Anti-Jerk Control, Kaushal Kumar Darokar

Dissertations, Master's Theses and Master's Reports

Vehicle drivability is an important factor which more and more customers have started assessing before buying a vehicle. Customers carry out this assessment based on both vehicle reviews/ratings and based on the test drives. One of common maneuver which a customers perform during the test drive is sudden accelerator pedal tip-in or tip-out to accelerate or coast the vehicle. Clunk and shuffle are the phenomena that usually occur during this scenario causing driver discomfort. The clunk and shuffle are caused by the backlash and compliance physical properties of the driveline. Consequently, control strategy needs to be developed which can provide …

Characterization Of Hydraulic Interactions Between Torque Converter And Transmission During Transient Events, Mark Woodland

Dissertations, Master's Theses and Master's Reports

A torque converter was instrumented with 29 pressure transducers to measure the torus, clutch plate, and torque converter cavities using telemetry to transfer the data. The torque converter was placed in a six-speed front wheel drive transmission and a test cell was built to drive and load the transmission to mimic in-vehicle performance.

Steady state tests were completed to establish a baseline for pressure performance of the torque converter. The transient events tested include back drive and gear shifting. Back drive showed how the pressure fluctuates across the speed ratios above 1 as well as identifying the stator speed. Gear …