Engineering Commons^™

Gearbox Baffle Optimization, Megan Arduin

Masters Theses

Current literature reveals there is limited consensus on the placement of baffles within a gearbox to reduce churning losses. Thus, there is a need for a process to identify baffle clearances that result in maximum and minimum churning losses. There are two types of baffles: axial and radial. While both axial and radial baffles cause reductions in churning losses to various degrees, the focus is on the effect of radial baffles. The effect of a board (rectangular plate) baffle location on the churning losses of a single gear gearbox are evaluated using computational fluid dynamics (CFD) implemented in Ansys. Several …

Modeling And Improvement Of Electronic Waste Collection System: Case Study At Grand Valley State University, Quang Tran Nhat Nguyen

Masters Theses

Accelerated and advanced development of the electronics industry in the 21st century is creating the rapid obsolescence of electrical and electronic equipment. This causes one of the largest and unstoppable waste streams called electronic waste (e-waste). There have been obstacles in e-waste recycling, including the existence of the informal sector such as peddlers (a larger issue in developing countries) and insufficient consumer awareness. The ideal e-waste recycling system would be able to overcome these obstacles. To establish an effective e-waste recycling system, the first important step is to implement an e-waste collection system. To implement an e-waste collection system, many …

Estimation Of The Fatigue Life Of Additively Manufactured Metallic Components Using Modified Strain Life Parameters Based On Surface Roughness, Peter Grohs

Masters Theses

In this study, a method is developed to estimate the effects of surface roughness on the fatigue life of additively manufactured titanium Ti6Al4V, aluminum 7075–T6, and steel 4340 alloys through modified strain life parameters using finite element analysis (FEA). This method is highly beneficial to the fatigue analysis of as-built additively manufactured metal components, which possess rough surfaces that reduce fatigue life significantly but are challenging to analyze directly using finite element simulation because of complex geometries, i.e., modeling an exact surface profile is arduous.

An effective stress concentration factor, incorporating roughness data, is defined to quantify their effects on …

Calculation Of Scalar Isosurface Area And Applications, Kedar Prashant Shete

Masters Theses

The problem of calculating iso-surface statistics in turbulent flows is interesting for a number of reasons, some of them being combustion modeling, entrainment through turbulent/non-turbulent interfaces, calculating mass flux through iso-scalar surfaces and mapping of scalar fields. A fundamental effect of fuid turbulence is to wrinkle scalar iso-surfaces. A review of the literature shows that iso-surface calculations have primarily been done with geometric methods, which have challenges when used to calculate surfaces that have high complexity, such as in turbulent flows. In this thesis, we propose an alternative integral method and test it against analytical solutions. We present a parallelized …

The Promise Of Vr Headsets: Validation Of A Virtual Reality Headset-Based Driving Simulator For Measuring Drivers’ Hazard Anticipation Performance, Ganesh Pai Mangalore

Masters Theses

The objective of the current study is to evaluate the use of virtual reality (VR) headsets to measure driving performance. This is desirable because they are several orders of magnitude less expensive and, if validated, could greatly extend the powers of simulation. Out of several possible measures of performance that could be considered for evaluating VR headsets, the current study specifically examines drivers’ latent hazard anticipation behavior both because it has been linked to crashes and because it has been shown to be significantly poorer in young drivers compared to their experienced counterparts in traditional driving simulators and in open …

Topology Network Optimization Of Facility Planning And Design Problems, Ravi Ratan Raj Monga

Masters Theses

The research attempts to provide a graphical theory-based approach to solve the facility layout problem. Which has generally been approached using Quadratic Assignment Problem (QAP) in the past, an algebraic method. It is a very complex problem and is part of the NP-Hard optimization class, because of the nonlinear quadratic objective function and (0,1) binary variables. The research is divided into three phases which together provide an optimal facility layout, block plan solution consisting of MHS (material handling solution) projected onto the block plan. In phase one, we solve for the position of departments in a facility based on flow …

On The Fuel Spray Applications Of Multi-Phase Eulerian Cfd Techniques, Gabriel Lev Jacobsohn

Masters Theses

Eulerian-Eulerian Computational Fluid Dynamics (CFD) techniques continue to show promise for characterizing the internal flow and near-field spray for various fuel injection systems. These regions are difficult to observe experimentally, and simulations of such regions are limited by computational expense or reliance on empiricism using other methods. The physics governing spray atomization are first introduced. Impinging jet sprays and Gasoline Direct Injection (GDI) are selected as applications, and modern computational/experimental approaches to their study are reviewed. Two in-house CFD solvers are described and subsequently applied in several case studies. Accurate prediction of the liquid distribution in a like-doublet impinging jet …

Optical-Fiber-Based Laser-Induced Cavitation For Dynamic Mechanical Characterization Of Soft Materials, Qian Feng

Masters Theses

In the laser-induced cavitation (LIC) technique, a vapor-gas cavity is generated in water, or a soft material by focusing an intense laser pulse into the sample. The high-strain-rate mechanical properties of these samples can be investigated through a real-time size measurement of the expanding cavity bubble. Although this LIC technique has been applied to multiple research fields such as mechanical, biological and medical areas. It is possible to simplify and improve this LIC method by introducing optical-fibers. In this approach, we propose to employ an optical-fiber to deliver the intense laser pulse to an arbitrary position of an optical opaque …

Computational Fluid Dynamics Models Of Electromagnetic Levitation Experiments In Reduced Gravity, Gwendolyn Bracker

Masters Theses

Electromagnetic levitation experiments provide a powerful tool that allows for the study of nucleation, solidification and growth in a containerless processing environment. Containerless processing allows for the study of reactive melts at elevated temperatures without chemical interactions or contamination from a container. Further, by removing the interface between the liquid and its container, this processing technique allows for greater access to the undercooled region for solidification studies. However, in these experiments it is important to understand the magnetohydrodynamic flow within the sample and the effects that this fluid flow has on the experiment.

A recent solidification study found that aluminum-nickel …

Advanced Virtual Reality Headset Based Training To Improve Young Drivers’ Latent Hazard Anticipation Ability, Ravi Agrawal

Masters Theses

Driving safety among young novice driver is one of the largest concern in the transportation domain. Many Paper-based or PC- based training program have been developed over the years to train the young novice driver to improve their driving skills (Hazard Anticipation). This training programs does help young novice driver to improve their situational awareness and so the hazard anticipation skills. But, there is one common problem with most of the currently available training programs. They are not very immersive, because such training program mostly provide plain view of the training scenario’s along with some description about the scenario and …

Forecasting The Cost Of Electricity Generated By Offshore Wind Turbines, Timothy Costa

Masters Theses

To impede the progress of climate change, many policy makers are considering avenues to decarbonize electricity production. In addition to decarbonization, policy makers must consider how the cost of electricity will impact various stakeholders, balancing cost and social benefits. Offshore wind farms have the potential to produce affordable, carbon-free electricity, but they are a relatively new technology. The relative juvenescence of offshore wind lends itself to an uncertain future, regarding production costs. In this thesis, we seek to understand cost drivers behind offshore wind electricity by analyzing historic trends in offshore wind levelized cost of electricity (LCOE) through learning curves, …

Cfd Study Of Aerodynamic Drag Reduction Tool Of A Generic Sports Utility Vehicle (Suv), Samira Ishrat Jahan

Masters Theses

The Sports Utility Vehicle (SUV) has been a popular automobile choice in North America for over 50 years due to its seating and hauling versatility and good towing capacity. This widespread popularity has resulted in manufacturers pushing for increased horsepower and cabin size. Unfortunately, the limiting factor has been fuel economy which is governed by the vehicle aerodynamics. A reduction in aerodynamic drag can result in better fuel economy. The goal of this study is to reduce the aerodynamic drag of a generic SUV and the efficient application of drag reduction devices to control flow separation. An initial study has …

Optimal Energy Management For Forward-Looking Serial-Parallel Hybrid Electric Vehicle Using Rule-Based Control Strategy, Abhijit Bhaskar Jadhav

Masters Theses

In today’s sophisticated era of technology, resolving environmental problems is a matter of grave concern. Developing hybrid electric vehicles is a good step towards environmental preservation, since they use less fuel compared to conventional vehicles because of the combination of electric and mechanical energy. A hybrid electric vehicle reduces dependence on fossil fuels and hence lowers emissions. Specifically, a hybrid powertrain that includes a conventional gasoline engine and a brushless DC motor offers great potential to meet stringent CO₂ regulations and fuel economy requirements. This thesis focuses on the effects of initial state of charge (SOC) stored in Hybrid …

Algorithm For Geodetic Positioning Based On Angle-Of-Arrival Of Automatic Dependent Surveillance-Broadcasts, Richard Allen Gross

Masters Theses

This paper develops a non-precision, three-dimensional, geodetic positioning algorithm for airborne vehicles. The algorithm leverages the proliferation of Automatic Dependent Surveillance – Broadcast (ADS-B) equipped aircraft, utilizing them as airborne navigation aids to generate an RF Angle-of-Arrival (AOA) and Angle-of-Elevation (AOE) based geodetic position. The resulting geodetic position can serve as a redundant navigation system for use during locally limited Global Navigation Satellite System (GNSS) availability, be used to validate on-board satellite navigation systems in an effort to detect local spoofing attempts, and be used to validate ADS-B position reports.

The navigation algorithm is an implementation of an Extended Kalman …

Modeling And Simulation With Optimal Gear Ratio For A Forward-Looking, Velocity-Driven, Power-Split Hybrid Electric Vehicle, Sonal Babasaheb Kanap

Masters Theses

Increases in vehicle demand and fossil fuel consumption are major contributors to environmental problems, such as air pollution and climate change. This has led to research on alternative, energy-efficient vehicle technologies. Automobile users are now preferring comfortable vehicles with minimal fuel consumption and with more efficient engines. Hybrid cars are becoming common because of their advantage of running cleaner and with better gas mileage. A hybrid car runs on the power of both an electric motor and a gasoline engine. This mechanism helps cut fuel consumption and conserve energy. An additional advantage is a regenerative braking system that helps recharge …

Training Set Density Estimation For Trajectory Predictions Using Artificial Neural Networks, Zachary Reinke

Masters Theses

Demand on earth orbiting surveillance systems in increasing as more equipment is put into orbit. These systems rely on predictive techniques to periodically track objects. The demand on these systems may be reduced if object trajectory data to develop scalable training sets used for training artificial neural networks (ANNs) to predict trajectories of a dynamic system. These methods use multi-variable statistics to analyze data energy content to provide the ANN with low density, feature-rich, training data. The developed techniques have been shown to increase ANN prediction accuracy while reducing the size of the training set when applied to a linear …

Ammonia Production From A Non-Grid Connected Floating Offshore Wind-Farm: A System-Level Techno-Economic Review, Vismay V. Parmar

Masters Theses

According to U.S. Department of Energy, offshore wind energy has the potential to generate 7,200 TWh of energy annually, which is nearly twice the current annual energy consumption in the United States. With technical advances in the offshore wind industry, particularly in the floating platforms, windfarms are pushing further into the ocean. This creates new engineering challenges for transmission of energy from offshore site to onshore. One possible solution is to convert the energy produced into chemical energy of ammonia, which was investigated by Dr. Eric Morgan. In his doctoral dissertation, he assessed the technical requirements and economics of a …

Multiphysics Prediction Model Of Microwave Curing For Thick Polymer Composites, Siva Dasari

Masters Theses

"Microwave curing technologies have many advantages over the traditional thermal curing methods for the manufacturing of fiber reinforced polymers, especially the processing speed and energy efficiency. Energy can be instantaneously transferred through applied electromagnetic fields and heat is generated based on dipolar rotational interactions. Microwave curing processes have been used for glass fiber composites but there are significant challenges associated with microwave curing of carbon fiber composites. Efficient heating may be difficult due to high dielectric loss associated with carbon fibers. Laminate quality will be highly dependent on the uniformity of the electromagnetic field in the material. In this work, …

Laser Machining Countersinks In Carbon Fiber Reinforced Polymer, Leon James Neely Hill

Masters Theses

“Laser machining countersinks with a frequency doubled Q-switched diode pumped Nd:YAG laser is demonstrated. Tests were conducted in 0.100" thick IM7 prepreg CFRP with [0,90]3S orientation. The HAZ is minimized to avoid stress concentrations in the epoxy matrix. A chamber and filtration system was designed and built to contain the byproducts produced in the machining process. The variables investigated are the number of repetitions in the offset path, the plunge rate, and the line energy. The research was performed over one baseline study, one parameter space exercise, two full factorial experiments, and one repeatability study. Assessment was done under an …

Controlled Switching In Kalman Filtering And Iterative Learning Controls, He Li

Masters Theses

“Switching is not an uncommon phenomenon in practical systems and processes, for examples, power switches opening and closing, transmissions lifting from low gear to high gear, and air planes crossing different layers in air. Switching can be a disaster to a system since frequent switching between two asymptotically stable subsystems may result in unstable dynamics. On the contrary, switching can be a benefit to a system since controlled switching is sometimes imposed by the designers to achieve desired performance. This encourages the study of system dynamics and performance when undesired switching occurs or controlled switching is imposed. In this research, …

The Effect Of Cell Size And Surface Roughness On The Compressive Properties Of Abs Lattice Structures Fabricated By Fused Deposition Modeling, Leah Hope Mason

Masters Theses

"Postprocessing is an important step in many manufacturing methods, but it is especially important for additive manufacturing. Researchers looking to improve the surface roughness of acrylonitrile butadiene styrene (ABS) parts fabricated by fused deposition modeling (FDM) have determined that acetone smoothing not only achieves improved surface roughness but increases compressive strength as well. This could be very beneficial to lattice structures, which are known for already having an excellent strength to weight ratio. If the compressive strength of ABS lattice structures could be improved even further using acetone smoothing, it could expand the applications for plastic lattice structures and improve …

Light Touch Based Virtual Cane For Balance Assistance During Standing, Sindhu Reddy Alluri

Masters Theses

"Can additional information about one's body kinematics provided through hands improve human balance? Light-Touch (LT) through hands helps improve balance in a wide range of populations, both healthy and impaired. The force is too small to provide any meaningful mechanical assistance -- rather, it is suggested that the additional sensory information through hands helps the body improve balance.

To investigate the potential for improving human balance through biofeedback through hands, we developed a Virtual Cane (VC) for balance assistance during standing. The VC mimics the physical cane's function of providing information about one's body in space. Balance experiments on 10 …

Characterization Of The Surface Condition In Aa6061 Resulting From Deep Rolling As A Function Of Common Industrial Parameters, Andrew Kenneth Layer

Masters Theses

"Roller burnishing is widely used in industry to improve the surface finish and fatigue life of components. As weight reduction continues to grow in the automotive and transportation industries, deep rolling can help maintain product performance by mitigating the increase in component stresses resulting from lower weight systems. Deep rolling parameters such as tool, applied angle, feed rate, spindle speeds, and relative tool direction all affect cycle time, product performance, and appearance. The effects of common industrial parameters on the resultant surface roughness and residual stress profiles were studied in this investigation. The samples were manufactured on a CNC lathe …

Performance Evaluation Of Bmi Resin System For Thin-Ply Composites, Manoj Kumar Reddy Rangapuram

Masters Theses

"Composites materials are increasingly being used in aerospace applications over the past few years. The unique properties like high strength to weight ratio, thermal stability, fatigue and corrosion resistance set them apart from the conventional materials. Composite materials are well suited for the applications where weight is the primary concern in the design. Composites structures are vulnerable to mechanical as well as thermal loadings. Transverse micro-cracking and delamination are the most common type of failures in composite materials. The thickness of the ply being used play a key role dictating the properties of the resultant composite structure. As the ply …

Aerosol-Jet Printing And Flash Sintering Of Conformal Conductors On Non-Planar Surfaces, I-Meng Chen

Masters Theses

”The printed electronics have been broadly applied in our daily lives, many new manufacturing methodologies are studied and investigated. The research here presented the full manufacturing process of printed conductors of aerosol printing and flash sintering techniques on substrates such as planar and non-planar surfaces.

The aerosol printing (AJP) was introduced because of its simplicity in experimental setup and flexibility of printing. It produces less ink waste and consumes less manufacturing cost. Furthermore, it has the direct-write ability to print in any customized patterns or shapes on non-planar surfaces. In this study, the Cu NPs was selected as the functioning …