Engineering Commons^™

Tumble Bot, Alena Beyer, Blake Gonzales, Jensen Severance, Liam Chaffey

Mechanical Engineering

Passive locomotion is the ability for an object to move from one place to another by the means of the environment. In nature species such as tumbleweed, fox tails, plankton, and man o’ war jellyfish rely on passive modes of transportation for survival and are able to cross vast distances with little to no expenditure of their own energy. This document seeks to explore the feasibility of building a machine relies on the energy of Mars’ environment to explore the Martian surface.

The “Tensegrity Tumbleweed Locomotion” (nicknamed Tumble Bot) senior project was sponsored by NASA Jet Propulsion Laboratory (JPL). The …

Navigational Feasibility Of Flyby / Impact Missions To Interstellar Objects, Declan Moore Mages

Master's Theses

In October 2017, the first interstellar object, designated 1I/2017 U1 and more commonly referred to as Oumuamua, was detected passing through our solar system by the Pan-STARRS telescope, followed recently by the detection of 2I/Borisov in August 2019. These detections came much sooner than thought possible, and have redefined our understanding of the population of interstellar objects. With the construction of the next generation of powerful observatories, future detections are estimated to occur as frequently as two per year, and while there is significant scientific understanding to be gained from observing these objects remotely, a spacecraft sent to intercept one …

Performance Enhancement And Characterization Of An Electromagnetic Railgun, Paul M. Gilles

Master's Theses

Collision with orbital debris poses a serious threat to spacecraft and astronauts. Hypervelocity impacts resulting from collisions mean that objects with a mass less than 1g can cause mission-ending damage to spacecraft. A means of shielding spacecraft against collisions is necessary. A means of testing candidate shielding methods for their efficacy in mitigating hypervelocity impacts is therefore also necessary. Cal Poly’s Electromagnetic Railgun was designed with the goal of creating a laboratory system capable of simulating hypervelocity (≥ 3 km/s) impacts. Due to several factors, the system was not previously capable of high-velocity (≥ 1 km/s) tests. A deficient projectile …

Dynamic Pressure Sensing For The Flight Test Data System, Marc Y. Goupil

Master's Theses

This thesis describes the design, assembly, and test of the FTDS-K, a new device in the Boundary Layer Data System (BLDS) family of flight data acquisition systems. The FTDS-K provides high-frequency, high-gain data acquisition capability for up to two pressure sensors and an additional three low-frequency pressure sensors. Development of the FTDS-K was separated into a core module, specialized analog subsystem, and practical testing of the FTDS-K in a flow measurement mission. The core module combines an nRF52840-based microcontroller module, switching regulator, microSD card, real-time clock, temperature sensor, and trio of pressure sensors to provide the same capabilities as previous-generation …

Development Of An Analysis Tool And Weight Estimation Method For Aircraft Wing Structures, Kevin M. Barton

Master's Theses

The goal of this effort was to build an analysis tool for aircraft wings and incorporate it into a program that optimizes the wing structure for the lowest weight for the conceptual design phase. The analysis tool calculates the internal stresses in primary load carrying members using established analysis methods for semimonocoque beams. Via a Graphical User Interface (GUI) built in MATLAB, the user can define the structural layout and material properties of the load carrying members. The program requires a degenerate geometry model built with Vehicle Sketch Pad (OpenVSP) to define the outer mold line (OML) of the wing, …

Modeling And Testing Powerplant Subsystems Of A Solar Uas, Luke J. Bughman

Master's Theses

In order to accurately conduct the preliminary and detailed design of solar powered Unmanned Aerial Systems (UAS), it is necessary to have a thorough understanding of the systems involved. In particular, it is desirable to have mathematical models and analysis tools describing the energy income and expenditure of the vehicle. Solar energy income models may include available solar irradiance, photovoltaic array power output, and maximum power point tracker efficiency. Energy expenditure models include battery charging and discharging characteristics, propulsion system efficiency, and aerodynamic efficiency. In this thesis, a series of mathematical models were developed that characterize the performance of these …

Cubesat Astronomy Mission Modeling Using The Horizon Simulation Framework, Alexander W. Johnson

Master's Theses

The CubeSat Astronomy Network is a proposed system of multiple CubeSat spacecraft capable of performing follow-up observations of astronomical targets of interest. The system is intended to serve as a space-borne platform that can complement existing systems utilized for astronomical research by undergraduate and high school students. Much research and development work has been performed to develop model-based system engineering methodologies and products for CubeSat missions, including the Horizon Simulation Framework. The Horizon Simulation Framework enables the development of system models using the Extended Markup Language (XML), and its simulation program can generate system simulations over model-specified timespans. System requirements …

A Comparison Of Crushing Parameters Of Graphite Composite Thin-Walled Cylinders Cured In Low And High Pressures, Trenton John Matson

Master's Theses

Out-of-Autoclave (OoA) processes for manufacturing aerospace-grade parts needs to be better understood to further the development and success of industries that are manufacturing reusable launch vehicles, military and commercial aircraft, and spacecraft. Overcoming the performance limitations associated with OoA, also known as low-pressure prepreg curing, methods (void count, energy absorption, etc.) will help decrease the costs associated with aerospace composite manufacturing and the negative environmental effects correlated with high-pressure composite curing methods. Experimental, theoretical, and numerical approaches are used to explore both low and high-pressure curing cycles and how the two different processes affect final cured parts. Quasi-static uniaxial compression …

Experimental Investigation Into Utilizing Synthetic Jet Actuators To Suppress Bi-Modal Wake Behavior Behind An Ahmed Body, Daniel Jacob Baratta

Master's Theses

Testing done on the flat-back Ahmed Body and other bluff bodies has shown the existence of a bi-stable reflectional symmetry-breaking wake at Reynolds numbers ranging from 340 to 2.41 x 10⁶. Several methods of flow control, both active and passive, have been used to improve the efficiency of the Ahmed body but their effect on the bi-stable nature of the wake has not been investigated. This work details the experimental investigation done to determine if piezoelectrically driven synthetic jet actuators are capable of suppressing the bi-stable wake effects observed behind the Ahmed Body. The synthetic jets were designed …

Development Of A Tailored Flight Test Approach For Small Unmanned Aircraft Systems, Neil A. Wolfe

Master's Theses

This document contains the details of a study conducted to determine an effective performance flight test approach specifically for small Unmanned Aircraft Systems (sUAS). This was done by taking proven procedures and documentation from the FAA and the Air Force for manned aircraft and tailoring them specifically for use with sUAS flight test programs. A ‘sUAS Flight Testing Handbook’ was created from the proceedings to aid commercial organizations and recreational developers conducting sUAS research without access to flight test experience. A performance flight test program was conducted with the AeroVironment RQ-20 Puma sUAS using the developed approach to verify that …

Investigation Of The Under-Body Flow Field Of A Prototype Long-Range Electric Vehicle, Matthew P. Nguyen

Master's Theses

This thesis presents changes to the design of the Prototype Vehicles Laboratory (PROVE Lab) Endurance Car, an electric car intended to break the Guinness World Record for the single-charge range of an electric vehicle. The design range is 1609.34 km, however at the design velocity of 104.6 kph, the drag is 196 N; which requires more battery capacity than the 100 kWh maximum of the baseline model. With a fixed frontal area, drag reduction can come from lowered velocity or reduced CD. CD reduction is attempted in four ways: side skirts between the fenders, a raised ride height, an elongated …

Manipulating Fiber Orientation For The Reduction Of Warpage In Carbon Fiber Composite Sandwich Panels, Landon Burnley, Gabrielle Correia

Materials Engineering

Safran Cabin (Santa Maria, CA), previously known as Zodiac Aerospace, designs and manufactures interior cabin components for private and commercial aircraft. Carbon fiber face sheets have recently been incorporated in their overhead luggage bin assemblies which utilize a composite sandwich panel design, in order to provide additional stiffness to the previous glass fiber sandwich panels. Since the introduction of carbon fiber in these luggage bin panels, Safran has experienced an increase in warpage during manufacturing. When inspected by quality control, the panels are tested mimicking how they are installed in aircraft. If the panels do not meet specifications, the warped …

Design Principles And Preliminary Testing Of A Micropropulsion Electrospray Thruster Research Platform, Will Alan Mcgehee

Master's Theses

The need for micropropulsion solutions for spacecraft has been steadily increasing as scientific payloads require higher accuracy maneuvers and as the use of small form-factor spacecraft such as CubeSats becomes more common. Of the technologies used for this purpose, electrospray thrusters offer performance that make them an ideal choice. Electrosprays offer high accuracy impulse bits at low power and high efficiency, and have low volume requirements. Design choice reasoning and preliminary testing results are presented for two electrospray thruster designs. The first thruster, named the Demonstration thruster, is operated in atmospheric conditions and serves as a highly visible example of …

The Effects Of Atomic Oxygen On Patch Antenna Performance And Lifetime, Max J. Barta

Master's Theses

The space environment is a volatile and challenging place for satellites to survive in. For Low Earth Orbiting (LEO) satellites, atomic oxygen (AO) is a constant corrosive effect that degrades the outer surface of satellites over long durations. Atomic oxygen exists in the atmosphere between 180 and 675 km and has a relatively high energy at 4.5 eV, which allows AO to break molecular bonds in materials on the surfaces of spacecraft. As the number and complexity of CubeSat missions increase, there is an increased risk that AO degradation on commercial off the shelf parts (COTS), such as antenna, could …

Redesign Of Cubesat For Beam Charging, Kuba Preis

Industrial and Manufacturing Engineering

This paper is intended to be a study in the applications of the design freedom granted by additive manufacture in the design of a 1U CubeSat frame. The main loads experienced by a CubeSat are structural (during launch) and thermal (solar radiation). Beam charging is an emerging technology which involves charging a CubeSat using a laser beam. In this paper, a CubeSat frame was redesigned to account for the structural loads induced during launch and the thermal loads induced when beam charging. The thermal, weight, design, and structural requirements for a new CubeSat design were derived. The 1U CubeSat frame …

Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator

Materials Engineering

PCC Structurals, an industry leader in superalloy investment castings, has observed inconsistencies in the stress rupture performance of polycrystalline nickel-based superalloy PWA 1455. PCC has changed their casting parameters to reduce the thermal gradient during cooling but have been unable to correlate these changes with an increase in stress rupture elongation. Metallographic examination of past samples indicated microstructures composed of non- equiaxed dendritic grains with mean diameter of .021 inches along the test axis. A similar study on polycrystalline superalloys has indicated that excessive superheat temperatures above the liquidus can result in large grains identical to those observed, limiting the …

An Investigation Of The Anomalous Thrust Capabilities Of The Electromagnetic Drive, Hannah J. Simons

Physics

The Electromagnetic Drive (EMDrive) is a propellant-less engine concept hypothesized by aero- space engineer Roger Shawyer. Shawyer’s proposed thruster technology is grounded on the theory of electromagnetic resonant behavior exhibited by a radiofrequency cavity, though the source of any generated thrust is undetermined by current physical laws. NASA Eagleworks Laboratories at John- son Space Center conducted a vacuum test campaign to investigate previously reported anomalous thrust capabilities of such a closed radiofrequency cavity, using a low-thrust torsion pendulum. The team published positive, although small-scaled thrust results in 2017. Following NASA Eagleworks breakthrough result and operating under the assumption that the …

Atomic Oxygen Effects On Particulate Contamination And Short Beam Strength Of Carbon Composites, Marlee K. Litzinger

Master's Theses

In order to design a successful space system, the unique challenges of the space environment it will operate in must be considered during the design process. Atomic oxygen (AO) is a detrimental environmental effect found in Low Earth Orbit (LEO) that affects spacecraft surfaces by oxidizing and eroding material over time, particularly polymers. Carbon fiber/epoxy composites are a commonly used spacecraft material affected by AO exposure. Carbon composites are used as a structural material, such as on solar panels; their large surface area therefore is a potential contamination source to sensitive components. The Space Environments and Testing Lab at California …

Effects Of Corrugations On Stiffness Properties Of Composite Beams For Structural Applications, Jane Xiao

Master's Theses

Composites have high strength-to-weight ratios, which is particularly desired for applications with weight restrictions. Common composite materials such as carbon fiber reinforced plastic (CF) and fiber glass reinforced plastic (FG) were used in this research. While composite materials possess high stiffness and strength properties, the stiffness of composite laminates may be maximized by changing the geometry. By adding corrugations, the flexural stiffness is increased in one direction compared to the stiffness of a flat part with the same amount of material. Thus, stiffness increases without a change in weight. The primary goal of this research was to investigate the stiffness …

A Homegrown Dsmc-Pic Model For Electric Propulsion, Dominic Charles Lunde

Master's Theses

Powering spacecraft with electric propulsion is becoming more common, especially in CubeSat-class satellites. On account of the risk of spacecraft interactions, it is important to have robust analysis and modeling tools of electric propulsion engines, particularly of the plasma plume. The Navier-Stokes equations used in classic continuum computational fluid dynamics do not apply to the rarefied plasma, and therefore another method must be used to model the flow. A good solution is to use the DSMC method, which uses a combination of particle modeling and statistical methods for modeling the simulated molecules. A DSMC simulation known as SINATRA has been …

Colloid Thruster To Teach Advance Electric Propulsion Techniques To Post-Secondary Students, Alexander M. Powaser

Master's Theses

Colloid thrusters, and electrospray thrusters as a whole, have been around since the 1960s. When they were first developed, the high efficiency and fine thrust control was overshadowed by the high power requirement for such a low thrust that the system provides. This caused the technology to be put on hold for aerospace applications. Now, as small satellites are becoming more prevalent, there has been a resurgence in interest in electrospray thruster technology. The recent advancements in tech- nology allow electrospray thrusters to use significantly less power and occupy less volume than their predecessors. As electrospray technology continues to advance, …

Sweep And Taper Analysis Of Surfboard Fins Using Computational Fluid Dynamics, Brandon James Baldovin

Master's Theses

The research presented here provides a basis for understanding the hydrodynamics of surfboard fin geometries. While there have been select studies on fins there has been little correlation to the shape of the fin and its corresponding hydrodynamic performance. This research analyzes how changing the planform shape of a surfboard fin effects its performance and flow field. This was done by isolating the taper and sweep distribution of a baseline geometry and varying each parameter individually whilst maintaining a constant span and surface area. The baseline surfboard fin was used as a template in Matlab to generate a set of …

A Higher-Order Method Implemented In An Unstructured Panel Code To Model Linearized Supersonic Flows, Jake Daniel Davis

Master's Theses

Since their conception in the 1960s, panel codes have remained a critical tool in the design and development of air vehicles. With continued advancement in computational technologies, today's codes are able to solve flow fields around arbitrary bodies more quickly and with higher fidelity than those that preceded them. Panel codes prove most useful during the conceptual design phase of an air vehicle, allowing engineers to iterate designs, and generate full solutions of the flow field around a vehicle in a matter of seconds to minutes instead of hours to days using traditional CFD methods. There have been relatively few …