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2019

Metallurgy

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Articles 1 - 30 of 68

Full-Text Articles in Engineering

Influence Of Nh4f In Dextran Based Biopolymer Electrolytes: Conductivity And Electrical Analysis, Muhamad Hafiz Hamsan, Mohd Fakhrul Zamani Kadir, Shujahadeen Bakar Aziz, Muhammad Amirul Solihin Azha, Saifful Kamaluddin Muzakir Dec 2019

Influence Of Nh4f In Dextran Based Biopolymer Electrolytes: Conductivity And Electrical Analysis, Muhamad Hafiz Hamsan, Mohd Fakhrul Zamani Kadir, Shujahadeen Bakar Aziz, Muhammad Amirul Solihin Azha, Saifful Kamaluddin Muzakir

Makara Journal of Technology

Dextran polymer host was doped with different concentrations of ammonium fluoride (NH4F) via casting technique. In this present work, dextran-NH4F film has been employed to investigate the ionic conductivity using electrochemical impedance spectroscopy from 50 to 5 MHz. The highest room temperature conductivity is achieved at (2.33 ± 0.76) × 10-3 S cm-1 with 40 wt.% NH4F. The electrolyte is found to obey Arrhenius rule at high temperature with activation energy of 0.21 eV. Dielectric analysis has been performed to obtain better understanding on the conductivity pattern. The dielectric parameters e.g. ɛreal, ɛimag, Mreal, and Mimag have been tested as …


Acute Toxicitystudy Of Choline Based Ionic Liquids Towards Danio Rerio Fish And The Aggregation Behavior Of Their Binary Mixtures, Mansoor Ul Hassan Shah, Nasruddin Nasruddin, Suzana Bt Yusup, Muhammad Moniruzzaman Dec 2019

Acute Toxicitystudy Of Choline Based Ionic Liquids Towards Danio Rerio Fish And The Aggregation Behavior Of Their Binary Mixtures, Mansoor Ul Hassan Shah, Nasruddin Nasruddin, Suzana Bt Yusup, Muhammad Moniruzzaman

Makara Journal of Technology

Marine oil spills are effectively controlled by chemical dispersants. However, the toxicity associated with it reduce its employment in marine environment. To overcome this limitation, the acute toxicity of choline based ionic liquids was evaluated as a potential low toxic variant for oil spill remediation. Further, the aggregation behavior of the individual as well as their binary mixtures was also evaluated by employing tensiometry technique. The half-lethal concentration, LC50on zebrafish (Danio rerio) of three choline based ionic liquids showed that the studied ionic liquids (ILs) fall in the range of “practically nontoxic” ( 100-1000 mg L-1).Various micellar properties showed that …


Study On Antibacterial Of Chitosan/Hydroxyapatite Doped Magnesium Composite As A Material For Bone Graft Applications, Andromeda Dwi Laksono, Teodoro A. Amatosa, Jr., Hilda Pebrianti Octaviana Sitorus, Wentika Putri Kusuma Asih, Sulistijono Sulistijono Dec 2019

Study On Antibacterial Of Chitosan/Hydroxyapatite Doped Magnesium Composite As A Material For Bone Graft Applications, Andromeda Dwi Laksono, Teodoro A. Amatosa, Jr., Hilda Pebrianti Octaviana Sitorus, Wentika Putri Kusuma Asih, Sulistijono Sulistijono

Makara Journal of Technology

Hydroxyapatite (HAp) is one of the constituent minerals of bone and teeth, that has been widely used for synthesizing bone graft. Due to the limitation on properties of the hydroxyapatite, it is doping with Magnesium (HAp-Mg). The addition of Chitosan (Chi) was expected to improve the antibacterial properties of HAp-Mg. The present research aims to study the influence of Chitosan with 0, 5, 15, and 25 wt% addition on biocompatibility properties of Chi/HAp-Mg composite. HAp-Mg was synthesized using the sol-gel method; meanwhile, Chi/HAp-Mg composite was manufactured by mixing Chitosan in acetic acid, and HAp-Mg was added into the mixture. The …


Comprehensive Inspection On The Experimental Ferritic Stainless Steel By Means Of Transmission Electron Microscopy And Neutron Diffraction Techniques, Parikin Parikin, Mohammad Dani, Riza Iskandar, Aziz Khan Jahja, Andon Insani, Joachim Mayer Dec 2019

Comprehensive Inspection On The Experimental Ferritic Stainless Steel By Means Of Transmission Electron Microscopy And Neutron Diffraction Techniques, Parikin Parikin, Mohammad Dani, Riza Iskandar, Aziz Khan Jahja, Andon Insani, Joachim Mayer

Makara Journal of Technology

The field of physical metallurgy is one of the primary beacons that guide alloy developments for multipurpose materials such as the in-core structure materials for pressure vessel components and heat exchangers. The surface microstructure of new ferritic steel with significant local constituent materials was characterized by high resolution powder neutron diffractometer (HRPD) and transmission electron microscope (TEM), combined with the energy dispersive X-ray spectroscopy (EDX). The alloy contains73% Fe, 24% Cr, 2% Si, 0.8% Mn, and 0.1% Ni, in %wt. The charge materials were melted by the casting techniques. The neutron diffractograms obtained shows five dominant diffraction peaks at (110), …


Evaluation Of Primal-Dual Splitting Algorithm For Mri Reconstruction Using Spatio-Temporal Structure Tensor And L1-2 Norm, Mia Rizkinia, Masahiro Okuda Dec 2019

Evaluation Of Primal-Dual Splitting Algorithm For Mri Reconstruction Using Spatio-Temporal Structure Tensor And L1-2 Norm, Mia Rizkinia, Masahiro Okuda

Makara Journal of Technology

Magnetic resonance imaging (MRI) is an essential medical imaging technique which is widely used for medical research and diagnosis. Dynamic MRI provides the observed object visualization through time and results in a spatiotemporal signal. The image sequences often contain redundant information in both spatial and temporal domains. To utilize this characteristic, we propose a spatio-temporal reconstruction approach based on compressive sensing theory. We apply spatio-temporal structure tensor using nuclear norm, in addition to the wavelet sparsity regularization. The spatio-temporal structure tensor is a matrix that consists of gradient components of the MRI data w.r.t the spatial and temporal domains. For …


A New Synthesized Microalloys Steel Ods Of High Amplitude Ultrasonically Irradiation, Marzuki Silalahi, Hanif Abdurrahman Wicaksana, Ferhat Aziz, Syahfandi Ahda, Mohamad Riza Iskandar Dec 2019

A New Synthesized Microalloys Steel Ods Of High Amplitude Ultrasonically Irradiation, Marzuki Silalahi, Hanif Abdurrahman Wicaksana, Ferhat Aziz, Syahfandi Ahda, Mohamad Riza Iskandar

Makara Journal of Technology

Micropowders of oxide-dispersion-strengthened (ODS) steel have been synthesized using the ultrasonic irradiation method with variations in amplitude. The ultrasonic irradiation process is performed for 50 h at a frequency of 20 kHz with 40%, 50%, and 60% amplitudes in toluene solution. The formation of Fe-Cr microalloys in the preparation of Fe- 15Cr-0.5Y2O3 powder was analyzed using SEM-EDS, X-ray diffraction (XRD), and TEM-EDS. The percentage of Fe- Cr phase mass fraction of ODS steel micropowder formed during ultrasonic irradiation with 40%:50%:60% amplitude was 12.2%:34.1%:22.1%, with 25.67:77.02:38.51 nm crystallite size. The crystallite size at 50% amplitude was the largest, and the diffusion …


Neutron Diffraction Study Of Multiferroic 0.6nife2o4/0.4batio3 Composite, Engkir Sukirman, Yosef Sarwanto, Syahfandi Ahda, Andon Insani Dec 2019

Neutron Diffraction Study Of Multiferroic 0.6nife2o4/0.4batio3 Composite, Engkir Sukirman, Yosef Sarwanto, Syahfandi Ahda, Andon Insani

Makara Journal of Technology

Neutron diffraction study on the 0.6NiFe2O4/0.4BaTiO3 multiferroic composite has been carried out. The 0.6NiFe2O4/0.4BaTiO3 multiferroic composites have been synthesized by solid reaction method. In this study, 20 g of BaTiO3 (BTO) and 20 g of NiFe2O4 (NFO) compounds were prepared from the powder raw materials of BaO3 and TiO2 for BTO, and NiO and Fe2O3 for NFO. Furthermore, both BTO and NFO were each crushed for 5 hours using High Energy Milling (HEM). Then the BTO and NFO were calcined in the furnace at 950 °C/5 hours and 900 °C/5 hours, respectively. Both NFO and BTO precursors were manually mixed …


Contamination Of Coupling Glass And Performance Evaluation Of Protective System In Vacuum Laser Beam Welding, Yongki Lee, Jason Cheon, Byung-Kwon Min, Cheolhee Kim Nov 2019

Contamination Of Coupling Glass And Performance Evaluation Of Protective System In Vacuum Laser Beam Welding, Yongki Lee, Jason Cheon, Byung-Kwon Min, Cheolhee Kim

Mechanical and Materials Engineering Faculty Publications and Presentations

Vacuum laser beam welding enables deeper penetration depth and welding stability than atmospheric pressure laser welding. However, contaminated coupling glass caused by welding fumes in the vacuum space reduces laser transmittance, leading to inconsistent penetration depth. Therefore, a well-designed protective system is indispensable. Before designing the protective system, the contamination phenomenon was quantified and represented by a contamination index, based on the coupling glass transmittance. The contamination index and penetration depth behavior were determined to be inversely proportional. A cylindrical protective system with a shielding gas supply was proposed and tested. The shielding gas jet provides pressure-driven contaminant suppression and …


Effect Of Ion Implantation On The Mechanical Properties Of The Grain And Grain Boundary Regions Of Inconel X750, Maisaa Nezar Tawfeeq Oct 2019

Effect Of Ion Implantation On The Mechanical Properties Of The Grain And Grain Boundary Regions Of Inconel X750, Maisaa Nezar Tawfeeq

Electronic Thesis and Dissertation Repository

Annulus gas spacers in CANada Deuterium Uranium (CANDU) nuclear reactors are made from the heat-treated Inconel X750 Nickel-based alloy. This alloy is designed to have high strength and creep resistance at elevated temperature. Unlike other reactor designs, the CANDU reactor has a high thermal neutron fluence, which results in an enhancement of the radiation damage and the internal production of helium and hydrogen. They are thus susceptible to microstructural instability and mechanical property degradation with time. Studies of ex-service spacers have indicated that they display intergranular embrittlement and lower ultimate tensile strength compared to nonirradiated Inconel X750. The primary degradation …


Magnetocaloric Effect Near Room Temperature In Quintenary And Sextenary Heusler Alloys, Benjamin D. White, R. I. Barabash, O. M. Barabash, I. Jeon, M. B. Maple Oct 2019

Magnetocaloric Effect Near Room Temperature In Quintenary And Sextenary Heusler Alloys, Benjamin D. White, R. I. Barabash, O. M. Barabash, I. Jeon, M. B. Maple

All Faculty Scholarship for the College of the Sciences

An inverse magnetocaloric effect is studied in Ni2Mn1+xX1-x-type Heusler alloys. Principally known for their shape-memory properties, these alloys also exhibit significant entropy and temperature changes (ΔS and ΔTAd, respectively) under adiabatic conditions when a modest magnetic field is applied. We investigated the impact on magnetocaloric properties of introducing substantial chemical disorder on the X-site (X = Si, Ga, In), of replacing Ni with nonmagnetic Ag, and of replacing a small amount of Mn with Gd. While a reduction in ΔS is observed in the first two cases, we observe a significant enhancement …


Investigation Of Surface Treatment And Density Separation For Selective Recycling Of Plastics, Adilbek Baigabelov Oct 2019

Investigation Of Surface Treatment And Density Separation For Selective Recycling Of Plastics, Adilbek Baigabelov

Graduate Theses & Non-Theses

Froth flotation has been a useful method for flotation separation of plastics. Teeter bed concentration may also be potentially employed to accomplish gravity-based separation of plastics from a mixture. This work investigates selective separation of six different types of plastics using a novel method by combining advanced gravity concentration and froth flotation techniques. Surface active reagents were used during flotation studies for modification of surface properties of certain plastics in order to enhance selectivity. Elutriation technology in a teeter bed separator was successfully employed to achieve gravity-based concentration of certain plastics. The novel flowsheet was shown to recover plastics of …


Grain Size Effects In Selective Laser Melted Fe-Co-2v, Wesley Everhart, Joseph William Newkirk Sep 2019

Grain Size Effects In Selective Laser Melted Fe-Co-2v, Wesley Everhart, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

The material science of additive manufacturing (AM) has become a significant topic due to the unique way in which the material and geometry are created simultaneously. Major areas of research within inorganic materials include traditional structural materials, shape memory alloys, amorphous materials, and some new work in intermetallics. The unique thermal profiles created during selective laser melting (SLM) may provide new opportunities for processing intermetallics to improve mechanical and magnetic performance. A parameter set for the production of Fe-Co-2V material with additive manufacturing is developed and efforts are made to compare the traditional wrought alloy to the AM version of …


Processing Manipulation Of Carbon Content In Cu-34.6%Mn, Samuel Inman Aug 2019

Processing Manipulation Of Carbon Content In Cu-34.6%Mn, Samuel Inman

The Journal of Purdue Undergraduate Research

No abstract provided.


Effective Elastic Properties Of Additively Manufactured Metallic Lattice Structures: Unit-Cell Modeling, Okanmisope Fashanu, David Murphy, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Ben Brown, John Porter Aug 2019

Effective Elastic Properties Of Additively Manufactured Metallic Lattice Structures: Unit-Cell Modeling, Okanmisope Fashanu, David Murphy, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, Ben Brown, John Porter

Materials Science and Engineering Faculty Research & Creative Works

Lattice structures are lightweight materials, which exhibit a unique combination of properties such as air and water permeability, energy and acoustic absorption, low thermal conductivity, and electrical insulation. In this work, unit-cell homogenization was used to predict the effective elastic moduli of octet-truss (OT) lattice structures manufactured using selective laser melting (SLM). OT structures were manufactured using a Renishaw AM 250 SLM machine with various relative densities. Compression test was carried out at strain rate 5 x 10-3 m-1 using an MTS frame. Finite element analysis was used in the determination of the OT’s effective elastic properties. Results …


Comparison Of Fatigue Performance Between Additively Manufactured And Wrought 304l Stainless Steel Using A Novel Fatigue Test Setup, M. M. Parvez, Y. Chen, Joseph William Newkirk, Frank W. Liou Aug 2019

Comparison Of Fatigue Performance Between Additively Manufactured And Wrought 304l Stainless Steel Using A Novel Fatigue Test Setup, M. M. Parvez, Y. Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In this research, a novel adaptive controlled fatigue testing machine was designed for bending type high cycle fatigue test. A unique dual gauge section Krouse type mini specimen was designed for simply supported transverse bending. Displacement controlled fatigue tests were implemented using an electromechanical actuator. The variation in the control signal and load observed during the test provides unique insights into realizing the deterioration of the specimen due to fatigue. These analyses were utilized to compare the fatigue performance of wrought and additively manufactured 304L stainless steel. The influence of the build direction on fatigue performance was also investigated by …


Compressive And Bending Performance Of Selectively Laser Melted Alsi10mg Structures, D. Murphy, O. Fashanu, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, D. Klenosky Aug 2019

Compressive And Bending Performance Of Selectively Laser Melted Alsi10mg Structures, D. Murphy, O. Fashanu, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, D. Klenosky

Materials Science and Engineering Faculty Research & Creative Works

Selective laser melting (SLM) is a widely used additive manufacturing technique that effectively manufactures complex geometries such as cellular structures. However, challenges such as anisotropy and mechanical property variation are commonly found due to process parameters. In a bid to utilize this method for the commercial production of cellular structures, it is important to understand the behavior of a material under different loading conditions. In this work, the behavior of additively manufactured AlSi10Mg under compression, bending, and tension loads was investigated. Vertical and horizontal build directions are compared for each type of loading. Specimens were manufactured using the reduced build …


Elevated Temperature Mechanical And Microstructural Characterization Of Slm Ss304l, G. R. Hecht, Sriram Praneeth Isanaka, Joseph William Newkirk Aug 2019

Elevated Temperature Mechanical And Microstructural Characterization Of Slm Ss304l, G. R. Hecht, Sriram Praneeth Isanaka, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

SLM built SS304L was annealed and water quenched to minimize residual stress and avoid carbide precipitation. Mini-tensile characterization of strength and elongation at temperature conditions up to 800°C, along with observations of the associated microstructural transformations were utilized to understand the changes produced in SLM SS304L. As-built and annealed specimens were found to exhibit decreasing strength and elongation with increasing temperature as expected. Carbide precipitates appeared after short times at high temperatures within both as-built and annealed specimens for all cases, but no brittle intermetallic phase development was observed for any of the temperatures investigated. While the lack of Sigma, …


Component Analysis And Antiangiogenic Activity Of Thailand Stingless Bee Propolis, Eriko Ishizu, Sari Honda, Tosihro Ohta, Boonyadist Vongsak, Shigenori Kumazawa Aug 2019

Component Analysis And Antiangiogenic Activity Of Thailand Stingless Bee Propolis, Eriko Ishizu, Sari Honda, Tosihro Ohta, Boonyadist Vongsak, Shigenori Kumazawa

Makara Journal of Technology

Propolis is a natural resin produced by honey bees from certain plants, has gained popularity as a food and alternative medicine. However, to the best of our knowledge, few studies on native Thailand stingless bee propolis are available. Information on the chemical composition and biological activities of propolis is needed to investigate its potential utility. Recently we have reported the possible plant origin of Thailand stingless bee propolis, Garcinia mangostana. In this study, further component analysis, functional evaluation, and identification of the plant origin of Thailand stingless bee propolis are conducted. Nine xanthones, including α-mangostin, garcinone C, γ-mangostin, cochinchinone T, …


3d Fdtd Method For Modeling Of Seismo-Electromagnetics Disturbance On Crustal Earth, Nabila Husna Shabrina, Yasuhide Hobara, Achmad Munir Aug 2019

3d Fdtd Method For Modeling Of Seismo-Electromagnetics Disturbance On Crustal Earth, Nabila Husna Shabrina, Yasuhide Hobara, Achmad Munir

Makara Journal of Technology

The paper deals with the modelling of seismo-electromagnetics disturbance on the crustal earth by use of threedimensional (3D) finite-difference time-domain (FDTD) method. The model is built up by discretizing the frontier geographical region between Java Island and Sumatra Island in a cylindrical coordinate system-based 3D object. The proposed method is applied to compute and analyze electromagnetics (EM) fields of the observed very low frequency (VLF) wave used for the investigation. Boundary condition of uniaxial perfectly matched layer (UPML) are applied surrounding the area of computation for truncating the object of simulation. The investigation are focused on the propagation time of …


Experimental Evaluation Of Three Different Humidity Conditions To Physical And Mechanical Properties Of Three Different Mixtures Of Unfired Soil Bricks, Heru Purnomo, Srikandi Wahyu Arini Aug 2019

Experimental Evaluation Of Three Different Humidity Conditions To Physical And Mechanical Properties Of Three Different Mixtures Of Unfired Soil Bricks, Heru Purnomo, Srikandi Wahyu Arini

Makara Journal of Technology

Unfired brick is considered as a more environmentally friendly material than fired brick. It has lower mechanical properties than that of fired brick where humidity influences both bricks. Physical and mechanical properties of unfired bricks made of three kinds of mixtures were studied experimentally under three humidity conditions. The first kind of unfired brick was made only with soil and water while the second type was made of a mixture of soil, water and lime, and the third type was a mixture of soil, water, lime and uniform treated coir where 4% of lime mass was substituted with coir mass. …


Adsorption Of Heavy Metal Ions By Oil Palm Decanter Cake Activated Carbon, Mohd. Ezreeza Mohamed Yusoff, Juferi Idris, Nahrul Hayawin Zainal, Mohamad Faizal Ibrahim, Suraini Abd-Aziz Aug 2019

Adsorption Of Heavy Metal Ions By Oil Palm Decanter Cake Activated Carbon, Mohd. Ezreeza Mohamed Yusoff, Juferi Idris, Nahrul Hayawin Zainal, Mohamad Faizal Ibrahim, Suraini Abd-Aziz

Makara Journal of Technology

Adsorption processes are widely used for the removal of heavy metals from waste streams. Oil palm decanter cake (OPDC) is used as a bioadsorbent because of its compositional properties for activated carbon production; moreover, it is a readily available raw material produced in palm oil mills and is thus abundant and cheap. In this study, the OPDC was carbonized at 700 °C and activated using steam at 700 °C to produce oil palm decanter cake activated carbon (AC-OPDC). Batch adsorption experiments were carried out to compare the adsorption capacities of the raw OPDC and the AC-OPDC for heavy metals removal. …


A Study Of The Electron Regeneration Efficiency Of Solar Cells Fabricated Using Cmc/Pva-, Alginate-, And Xanthan-Based Electrolytes, Nur Farha Shaafi, Saifful Kamaluddin Muzakir, Bouchta Sahraoui Aug 2019

A Study Of The Electron Regeneration Efficiency Of Solar Cells Fabricated Using Cmc/Pva-, Alginate-, And Xanthan-Based Electrolytes, Nur Farha Shaafi, Saifful Kamaluddin Muzakir, Bouchta Sahraoui

Makara Journal of Technology

A photovoltaic (PV) mechanism consists of three important steps, i.e., (i) electron excitation upon absorption of photon with energy higher than the bandgap of fluorophore, (ii) excited-state electron injection from the fluorophore to the pho-toelectrode, and (iii) electron regeneration from the electrolyte to the fluorophore. An efficient electron regeneration could be achieved upon fulfillment of the requirements of energy alignment, i.e., lowest unoccupied molecular orbital of fluorophore (LUMOfluorophore) > redox potential of electrolyte > highest occupied molecular orbital of fluorophore (HOMOfluorophore). This study investigated the electron regeneration efficiency of excitonic solar cells fabricated using three polymer-based electrolytes, i.e., (i) 60% carboxymethyl cellulose …


Study Of Ecological Design Of Residential Complexes Using Spss To Elevate Resident Satisfaction, Soheil Malekpour Kolbadinejad, V. Malekpour Ravasjan, A. Darvish Aug 2019

Study Of Ecological Design Of Residential Complexes Using Spss To Elevate Resident Satisfaction, Soheil Malekpour Kolbadinejad, V. Malekpour Ravasjan, A. Darvish

Makara Journal of Technology

This article reports the general residential satisfaction, affecting ecological factors, and their importance in area in Tehran. The collected field data was analyzed using SPSS. Cronbach's alpha variable was used to determine the reliability of the questionnaire and the Friedman test was used to assess priorities that influence residential satisfaction. The results show that the quality of residential environments and general satisfaction of their residents may be enhanced by identifying these criteria and making appropriate plans for their improvement.


Use Of The “Dnachecker” Algorithm For Improving Bioinformatics Research, Nausheen Bhat, Ezra Bernadus Wijaya, Arli Aditya Parikesit Aug 2019

Use Of The “Dnachecker” Algorithm For Improving Bioinformatics Research, Nausheen Bhat, Ezra Bernadus Wijaya, Arli Aditya Parikesit

Makara Journal of Technology

Basic Local Alignment Sequencing Tool (BLAST) is a bioinformatics tool used for analyzing nucleotide sequences with regards to their similarity. BLAST can be found online on biological databases such as the National Center for Biotechnology Information (NCBI) and other such repositories. The mechanism of BLAST allows the target sequence to be compared with other sequences to find regions of local similarity, and thus, a comparability quotient that determines the resemblance between the sequences is created. Due to the open-platform nature of the online databanks, several sequences can be accepted with little to no interjections regarding the quality of sequence submitted. …


Optimization Of Induction Quenching Processes For Hss Roll Based On Mmpt Model, Ligang Liu, Hui Yu, Zhiqiang Yang, Chunmei Zhao, Tongguang Zhai Jun 2019

Optimization Of Induction Quenching Processes For Hss Roll Based On Mmpt Model, Ligang Liu, Hui Yu, Zhiqiang Yang, Chunmei Zhao, Tongguang Zhai

Chemical and Materials Engineering Faculty Publications

To improve the comprehensive performance of high speed steel (HSS) cold rolls, the induction hardening processes were analyzed by numerical simulation and experimental research. Firstly, a modified martensitic phase transformation (MMPT) model of the tested steel under stress constraints was established. Then, the MMPT model was fed into DEFORM to simulate the induction quenching processes of working rolls based on an orthogonal test design and the optimal dual frequency of the induction quenching process was obtained. The results indicate that the depth of the roll’s hardened layer increases by 32.5% and the axial residual tensile stress also becomes acceptable under …


The Impact Of Preheat On 2205 Duplex Stainless Steel Welds, Angelee G. Q. Breuninger, Iris I. Li, Cristian V. Sion Jun 2019

The Impact Of Preheat On 2205 Duplex Stainless Steel Welds, Angelee G. Q. Breuninger, Iris I. Li, Cristian V. Sion

Materials Engineering

The goal of this project is to determine the relationship between preheat temperature and phase balance of austenite and ferrite in the heat affected zone (HAZ) of a dissimilar thickness weld made of Sandvik SAF 2205 duplex stainless steel (DSS). Various preheat temperatures were applied (no preheat, 63°C, 98 °C, 141 °C, 181 °C, and 214 °C) to a 2-inch thick plate that was welded to a 0.072-inch thin sheet, with a 0.125-inch standoff, using manual gas tungsten arc welding (GTAW). Welding variables (voltage, amperage, and travel speed) were recorded and thermocouples were placed along the backside of the weld, …


Erosion Resistance Of Tungsten-Carbide Coatings For Steel Pipes In Fluid Catalytic Cracking Units, Davis Vannasing, Jennifer Hulfachor Jun 2019

Erosion Resistance Of Tungsten-Carbide Coatings For Steel Pipes In Fluid Catalytic Cracking Units, Davis Vannasing, Jennifer Hulfachor

Materials Engineering

In petroleum processing, the flow of catalyst readily leads to erosion of piping in a fluid catalytic cracking unit. Advances in coating materials and processes necessitate a re-evaluation of current protection methods. Commercially available tungsten-carbide (WC) claddings and nanostructured WC-W CVD coatings were investigated as potential alternative erosion-resistant coatings. Erosion tests by solid particle impingement were conducted on 2 variations of claddings and 1 variation of WC-W coatings following ASTM standard G76. A36 steel coupons were used as reference samples. For statistical validation, 2-3 replications of the tests were performed for the claddings and WC-W coating. Testing was conducted using …


Effect Of Overaging On Tensile Properties Of 2219-T852 Aluminum, Austin Bitter, Tristan Koyamatsu Jun 2019

Effect Of Overaging On Tensile Properties Of 2219-T852 Aluminum, Austin Bitter, Tristan Koyamatsu

Materials Engineering

This project investigated the overaging performance of aluminum alloy 2219-T852 for use in high temperature applications. 2219 aluminum is an alloy containing 5.8 to 6.8 percent copper, and is classified as a high strength age hardenable alloy. The sponsor for this project, Weber Metals, hopes to use 2219 Al to replace titanium in certain applications above the thermal limits of typical high strength Al. To test its performance, they manufactured round tensile samples and delivered them in peak aged, T852 condition. These samples were then overaged at a range of times and temperatures. The times in this experiment were one …


Microstructural Transformation Of Cold-Sprayed Grcop-42 For Rocket Engine Combustion Chamber Liners, Mason Souther Jun 2019

Microstructural Transformation Of Cold-Sprayed Grcop-42 For Rocket Engine Combustion Chamber Liners, Mason Souther

Materials Engineering

Rocket engines have always relied on high-conductivity copper liners to protect structural components from extreme thermal loads produced by combustion. Forged NARloy-Z has been the material of choice for decades but increasing cost of its constituent silver and high waste in the machining process has reduced the alloy’s cost effectiveness. Aerojet Rocketdyne wants to determine the viability of cold-spray additively manufactured GRCop-42 as a replacement alloy to reduce liner cost. Screening tests were performed to observe the microstructural development and microhardness changes of cold-sprayed GRCop-42 after being subjected to multiple stages of the typical heat treatment of a combustion chamber …


Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator Jun 2019

Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator

Materials Engineering

PCC Structurals, an industry leader in superalloy investment castings, has observed inconsistencies in the stress rupture performance of polycrystalline nickel-based superalloy PWA 1455. PCC has changed their casting parameters to reduce the thermal gradient during cooling but have been unable to correlate these changes with an increase in stress rupture elongation. Metallographic examination of past samples indicated microstructures composed of non- equiaxed dendritic grains with mean diameter of .021 inches along the test axis. A similar study on polycrystalline superalloys has indicated that excessive superheat temperatures above the liquidus can result in large grains identical to those observed, limiting the …