Engineering Commons^™

A Multidimensional Scaling And Participatory Design Approach To Classify Open Ended Aircraft Maintenance Data, Kunal Kapoor

All Dissertations

The quality assurance data to be analyzed by the web-based surveillance and auditing tool (WebSAT) is both qualitative and quantitative. The forced responses to checklist questions provide a definitive outcome identifying the effectiveness of the four quality assurance work functions. On the other hand, open-ended responses, the second type of response for capturing maintenance errors, are qualitative in nature since they reflect what the auditors and quality assurance representatives observe during their interactions at vendor locations. This research proposes to apply the statistical technique of multidimensional scaling (MDS) and the User centered Design (UCD) method of Participatory Design (PD) to …

Use Of Personas For User Interface Design: Results Of Field And Experimental Studies , Pallavi Dharwada

All Dissertations

Persona is a fictitious user serving as a role model for designers, helping them make difficult decisions from the users' perspective during the interface design process. This concept, which was introduced by Alan Cooper in 1999, has been found to be a powerful tool for engaging the designers with the users. Although personas do not replace the rich data acquired through user testing, they enhance the interface development process by focusing the designers' attention on the target user until the interface qualifies for testing. Recognizing the benefits of persona, many companies, including the Fortune 500 have embraced this concept as …

Process Modelling Support For The Conceptual Modelling Phase Of A Simulation Project, Cathal Heavey, John Ryan

Conference papers

While many developments have taken place around supporting the model coding task of simulation, there are few tools available to assist in the conceptual modelling phase. Several authors have reported the advantages of using process modelling tools in the early phases of a simulation project.

This paper provides an overview of process modelling tools in relation to their support for simulation, categorizing the tools into formal method and descriptive methods. A conclusion from this review is that none of the tools available adequately support the requirements gathering phase of simulation. This is not surprising as none of the process modelling …

Developing A Model To Evaluate Maintenance Operations, Soundararajan Kannan

Masters Theses

Maintenance has become a prominent function in today's manufacturing environment. Tremendous efforts have been put into in developing different types of maintenance strategies for enhancing the performance of the equipment but very little has been done in actually streamlining maintenance activities. This refers to systematically evaluating and analyzing the non-value added activities within the maintenance function. One of the primary lean tools that can provide a different dimension in identifying and analyzing non-value added activities is Value Stream Mapping (VSM). However, the traditional VSM cannot be utilized "as is" because the maintenance activities do not completely correspond with VSM terminology. …

Effect Of Chromium–Gold And Titanium–Titanium Nitride–Platinum–Gold Metallization On Wire/Ribbon Bondability, Jianbiao Pan, Robert M. Pafchek, Frank F. Judd, Jason B. Baxter

Industrial and Manufacturing Engineering

Gold metallization on wafer substrates for wire/ribbon bond applications requires good bond strength to the substrate without weakening the wire/ribbon. This paper compares the ribbon bondability of Cr-Au and Ti-TiN-Pt-Au metallization systems for an optoelectronic application. Both Chromium and Titanium are used to promote adhesion between semiconductor substrates and sputtered gold films. However, both will be oxidized if they diffuse to the gold surface and result in the degradation of the wire/ribbon bondability. Restoring bondability by ceric ammonium nitrate (CAN) etch was investigated. Experiments were conducted to investigate the effect of Cr-Au and Ti-TiN-Pt-Au, annealing, and CAN etch processes, on …

Investigation Of The Lead-Free Solder Joint Shear Performance, James Webster, Jianbiao Pan, Brian J. Toleno

Industrial and Manufacturing Engineering

Reflow profile has significant impact on solder joint performance because it influences wetting and microstructure of the solder joint. The purpose of this study is to investigate the effects of reflow profile and thermal shock on the shear performance of eutectic SnPb (SnPb) and Sn3.0Ag0.5Cu (SAC305) solder joints. Test boards were assembled with four different sized surface mount chip resistors (1206, 0805, 0603 and 0402). Nine reflow profiles for SAC 305 and nine reflow profiles for SnPb were developed with three levels of peak temperature (12ºC, 22ºC, and 32ºC above solder liquidus temperature, or 230ºC, 240ºC, and 250ºC for SAC …

Heavy Duty Fleet And Transportation In Iran The Past, The Present Condition, The Future Perspectives And Its Interaction With Economy, Nader Ale Ebrahim, Arash Golnam

Nader Ale Ebrahim

Since the ancient times Iran has always played a significant role in the Transportation Industry due to its strategic position in the silk road that connected Asia to Europe and Middle East to .Ancient Iranians are believed to be the pioneers of land transportation in the world and transportation has always been considered as one of the most ancient and historical Industries in Iran . Nowadays in the third millennium Transportation Industry experts believe that Iran is once more located in a strategic and geopolitical position in the world in which , according to the economic analyses, the Transportation Industry …

Analysis Of A K-Out-Of-N System With Spares, Repairs, And A Probabilistic Rule, Srinivas R. Chakravarthy

Industrial & Manufacturing Engineering Publications

We consider a k-out-of-N reliability system with identical components having exponential lifetimes. There is a single repairman who attends to failed components on a first comefirst-served basis. The repair times are assumed to be of phase type. The system has K spares that can be used according to a probabilistic rule to extend the lifetime of the system. The system is analyzed using Markov chain theory and some interesting results are obtained. A few illustrative numerical examples are discussed.

Efficacy Of Virtual Models In A Production Systems Course, Lawrence Whitman, Barbara Chaparro

Publications

Wichita State University has developed an integrated set of virtual reality models of an aircraft assembly line. These models are intended to provide students an ‘artifact’ of industrial and manufacturing engineering by providing a realistic environment for initial learning and application. By utilizing a virtual model of the line, students are able to view the process and interrogate the process details, make changes and observe the effects, and gain a better understanding of the concepts and their interrelationships. This paper presents the method used to assess if virtual models (computer models of a real factory) lead to: improved perception of …

Estimation Of Liquidus Temperature When Snagcu Bga/Csp Components Are Soldered With Snpb Paste, Jianbiao Pan

Industrial and Manufacturing Engineering

Recently, the soldering of lead-free components with SnPb paste, or lead-free backward compatibility, is becoming a hot topic. One of the major challenges in backward compatibility assembly is the development of a right reflow profile for the soldering of SnAgCu Ball Grid Array (BGA)/Chip Scale Package (CSP) components with SnPb paste. If the SnAgCu reflow profile is used, the reflow temperature may be too high for other SnPb components in the same board during assembly according to the component rating per IPC/JEDEC J-STD-020C. In addition, the flux in SnPb solder paste may not function properly in such a high reflow …

Analysis Of Opportunities And Challenges For R&D Management And The Role Of The R&D Society For Its Improvement – A Case Study In Iran, Reza R. Tavakkoli-Moghaddam, Nader Ale Ebrahim, Arash Golnam, M. Vasei, Ali Ghazizadeh-Moghaddam

Nader Ale Ebrahim

Research and Development (R&D) management in Iran is faced to many barriers and obstacles, in which R&D units are considered as the basic core of the product development and innovation. Due to structural shortcomings, a great number of organizations and industries have not been able to find their actual status. There are about different 1141 R&D units with a dispersion pattern in Iran. This paper considers and analyzes the R&D case study in one of the provinces located in the north part of Iran in order to enhance the potential R&D activities in respect with the industrialized areas and zones. …

Development Of A Theoretical Framework Of Distributed Cognition Phenomena In Control Centers During Crisis Conditions, Christopher J. West

Engineering Management & Systems Engineering Theses & Dissertations

The purpose of this research is to develop and partially validate a theoretical framework describing distributed cognition phenomena occurring in organizational control centers functioning in crisis environments. Using a systems approach, the work synthesizes existing constructs relating to distributed cognition then supplements this knowledge with review of crisis management literature. The goal of this effort is the development of a framework for understanding the impact of crisis conditions on such phenomena occurring within the specified setting. An exploratory case study approach was used to partially validate and refine the framework by gauging its ability to interpret the impact of crisis …

A Comparative Study Of Various Loss Functions In The Economic Tolerance Design, Jehnan Pan, Jianbiao Pan

Industrial and Manufacturing Engineering

Engineering tolerance design plays an important role in modern manufacturing. In this paper, the Kapur's model was modified so that the economic specification limits for both symmetric and asymmetric losses can be established. Three different loss functions: (1) Taguchi's quadratic loss function; (2) Inverted Normal Loss Function; (3) Revised Inverted Normal Loss Function are compared in the economic tolerance design. The relationships between the three loss functions and process capability indices for symmetric tolerance are established. The results suggest that the revised inverted normal loss function be used in determination of economic specification limits.

Knowledge Management In Iran, Nader Ale Ebrahim, Ali Ghazizadeh, Arash Golnam

Nader Ale Ebrahim

In the highly competitive global market, only organizations survive in which, knowledge has replaced labor and natural resources as the key source of sustainable growth and development. The organizations that have learnt doing things differently and doing different things. In such organizations knowledge and learning are widely considered as sustainable sources of competitive advantage. In this paper first we take a look at the history and the pioneers of knowledge management in Iran analyzing the evolutionary trend of knowledge management and its current condition in Iran. Then we trace the emphasis put on knowledge management in the fourth economic, social …

Plotting A Bright Future For Manufacturing Education: Results Of A Brainstorming Session, Daniel Waldorf, Sema E. Alptekin, Robert Bjurman

Industrial and Manufacturing Engineering

Manufacturing industries worldwide have undergone dramatic changes in recent years and now demand more from graduating manufacturing engineers. The effects of globalization have forever changed the parameters for success in manufacturing. Our educational institutions must respond to these changes with innovation. That agenda formed the basis for a special SME/CIRP international conference on manufacturing engineering education called “Looking Forward: Innovations in Manufacturing Engineering Education,” held in San Luis Obispo, California, June 22-25, 2005. At the meeting, manufacturing education professionals from around the world came together to share their own innovative ideas and to brainstorm ways to shape the future of …

Utilizing Employee Stress To Establish Guidelines For Managing Personnel During Lean Transition, Nezhad Naim Jallal Hossiney

Masters Theses

Employee resistance has been one of the many primary obstacles during Lean execution. Employee stress is a principal outcome of resistance when implementing Lean systems. This research is directed towards finding the relationship between employee stress and Lean. The hypothesis states-Lean implementation increases employee stress.

The research methodology involves investigating employee stress during various phases of Lean. This research proposes three phases of Lean that are- Lean Introduction Phase, Lean Implementation Phase, and Lean Refinement Phase. Surveys are used to collect data for the study. Two questionnaires are used 1) Lean Environment Evaluation Profile (LEEP) 2) Work Stress Profile (WSP). …

An Adaptive System Identification Model Of The Biomechanical Response Of The Human Trunk During Sudden Loading, Brad M. Lawrence, Gregory D. Buckner, Gary A. Mirka

Gary A. Mirka

Sudden loading injuries to the low back are a concern. Current models are limited in their ability to quantify the time-varying nature of the sudden loading event. The method of approach used six males who were subjected to sudden loads. Response data (EMG and kinematics) were input into a system identification model to yield time-varying torso stiffness estimates. The results show estimates of system stiffness in good agreement with values in the literature. The average root mean square error of the model’s predictions of sagittal motion was equal to 0.1deg. In conclusion, system identification can be implemented with minimal error …

Semester Project For Engineering Management, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

This is the team-based, semester project for my advanced engineering management course at the University of Nebraska-Lincoln. This project focuses on having student teams plan a successful, professional, innovative and enjoyable professional conference. This is an activity that many of of them will have the opportunity to be involved with during their career. The project is divided into nine tasks with peer feedback and rework part of the process.

Measuring Plant-Wide Energy Savings, J. Kelly Kissock, Carl Eger

Mechanical and Aerospace Engineering Faculty Publications

This paper presents a general method for measuring plant-wide industrial energy savings and demonstrates the method using a case study from an actual industrial energy assessment. The method uses regression models to characterize baseline energy use. It takes into account changes in weather and production, and can use sub-metered data or whole plant utility billing data. In addition to calculating overall savings, the method is also able to disaggregate savings into components, which provides additional insight into the effectiveness of the individual savings measures.

Although the method incorporates search techniques and multi-variable least-squares regression, it is easily implemented using data …

Processing Model For Tungsten Powders And Extention To Nanoscale Size Range, Randall M. German, J. Ma, X. Wang, E. Olevsky

Industrial and Manufacturing Engineering

Nanoscale tungsten powders promise access to very hard, strong and wear resistant materials via the press–sinter route. A small particle size changes the response during sintering, requiring lower temperatures and shorter times to attain dense but small grain size structures. On the other hand, oxide reduction and impurity evaporation favour high sintering temperatures and long hold times. Accordingly, press–sinter processing encounters conflicting constraints when applied to small particles. Presented here is an analysis of press–sinter tungsten particle processing to isolate conditions that balance the temperature and size dependent effects. The calculations are pinned by existing data. Opportunities are identified for …

Parallel Simulated Annealing For Scheduling Agile Manufacturing Systems, Ahmed Osama Abdulrahman

Archived Theses and Dissertations

The problem addressed in this research is the scheduling of an agile manufacturing system comprised of machining and assembly operations with the objective of minimizing the makespan. This problem has been addressed in the literature using heuristics and metaheuristics. In addition, a lower bound has been developed. This research builds upon the findings of the recent literature and proposes two enhanced algorithms, parallel simulated annealing and parallel modified simulated annealing, to solve the addressed problem. The performance of the developed algorithms is compared to that of another simulated annealing algorithm that is available in the literature. Performance comparisons are based …

The Effect Of Reflow Profile On Snpb And Snagcu Solder Joint Shear Strength, Jianbiao Pan, Brian J. Toleno, Tzu-Chien Chou, Wesley J. Dee

Industrial and Manufacturing Engineering

Purpose –The purpose of this work is to study the effect of the reflow peak temperature and time above liquidus on both SnPb and SnAgCu solder joint shear strength.

Design/methodology/approach –Nine reflow profiles for Sn3.0Ag0.5Cu and nine reflow profiles for Sn37Pb have been developed with three levels of peak temperature (230°C, 240°C, and 250°C for Sn3.0Ag0.5Cu; and 195°C, 205°C, and 215°C for Sn37Pb) and three levels of time above solder liquidus temperature (30, 60, and 90 s). The shear force data of four different sizes of chip resistors (1206, 0805, 0603, and 0402) are compared across the different …

A Simplified Model For Ploughing Forces In Turning, Daniel Waldorf

Industrial and Manufacturing Engineering

This paper aims to provide experimental data in support of a modified theoretical model for quantifying the effect of cutting tool edge geometry on machining forces. A previously published slip-line model is simplified and extended to the case of turning. Several sets of machining experiments were run with custom-fabricated cutting inserts of varying edge hone radius and chamfer geometry. Cutting forces were measured using a dynamometer during cutting. Results show that varying edge geometry can have a major effect on cutting forces. The developed model effectively captures the edge phenomenon and its effect on cutting forces and also offers a …

Imse Alumni Survey Of Abet Program Educational Objectives, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

This report showcases the results of the Department of Industrial and Management System Engieering's survey of alumni regarding our updated ABET Program Educational Objectives. The Program Educational Objectives represent the expected characteristics of industrial engineering graduates within three to five years of receiving a Bachelor of Science degree in Industrial and Management Systems Engineering from the University of Nebraska-Lincoln. A total of 76 responses were received. The alumni survey responses indicate strong agreement and approval for the new Program Educational Objectives. The associated comments will be used by the IMSE faculty to future refine the course curriculum to ensure that …

A Template-Based Data Specification Framework For Modeling Physical Security Systems, Ashu Guru, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Simulation studies often fail to provide any useful results due to its success being highly dependent on the skills of the analyst to understand a system and then correctly identify all the required data parameters and dependent variables. This paper describes a template-based framework to help identify and specify the components and data parameters for developing models of physical security systems. The layered framework consists of fifteen templates built on top of fourteen data primitives representing 119 data parameters. The modeling framework has been programmed as an internet-based web application and is simulation language independent. The usefulness of the framework …

A Study Of The Impact Of Prognostic Errors On System Performance, Mauricio Carrasco

Inquiry: The University of Arkansas Undergraduate Research Journal

Condition-based maintenance is growing in popularity as a means of improving equipment maintenance efficiency. Whether it be the maintenance of an airplane, a computer system, or any type of physical system, the prognostic tools associated with condition-based maintenance are subject to statistical error. These errors can lead to unnecessary preventive maintenance due to underestimation of system remaining life and unnecessary system failures due to overestimation of system remaining life. What is not clear is if these statistical errors outweigh the benefits of a condition-based maintenance policy. This study attempts to address this concern through the evaluation and comparison of three …

On-Line Scheduling Method Of Manufacturing System Based On Vs Algorithm For Reference Pattern, J. A. Trujillo, Clemente Cárdenas, Zbigniew Pasek, Enrique Baeyens

Industrial and Manufacturing Systems Engineering Publications

In this paper, a scheduling method is developed provide planning for manufacturing plants with multiple coordinating cells. The controls for reconfigurable manufacturing systems have to be capable not only of identifying exceptions on-line, but also simultaneously developing on-line strategies for unpredictable customer order changes or inaccurate estimate of processing times. The approach exploits virtual supervisor (VS) concept developing an algorithm which provides access to all system information during program execution and thus can readily monitor the overall system performance creating reference pattern. The goal is to minimize expected costs of part tardiness and/or earliness. A solution methodology based on a …

Evaluation Of A Tactile Navigation Cueing System And Real-Time Assessment Of Cognitive State, Michael C. Dorneich, Patricia May Ververs, Stephen D. Whitlow, Santosh Mathan

Michael C. Dorneich

This paper details an evaluation of a tactile cueing system that was created to enhance the navigation of a complex route. The complexity of the task along with simultaneously challenging cognitive tasks also enabled the real-time assessment of cognitive state in various task load conditions. Honeywell has been working with the US Army's Future Force Warrior program to develop adaptive systems that will effectively manage the available cognitive resources used for information processing by the dismounted Soldier in highly dynamic, information rich environments. The appropriate allocation of cognitive resources is key to managing multiple tasks, focusing on the most important …

Class Exercise For Assessing Abilities And Providing A Structure For A Course, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

I developed this class exercise to assess students abilities and to highlight the range of questions/issues that they will learn in my IMSE 440/840 (Discrete Event Computer Simulation) course. I draw a picture of the case scenario for students and explain the system’s operation to them. I then ask that they complete the questions regarding the system and/or how they would analyze it. Following class, I develop a summary of the range of student answers. At the next class session, I share the range of answers and share what my answers would be and how these questions/topics relate to what …

Requirements Gathering For Simulation, John Ryan, Cathal Heavey

Conference papers

This paper discusses the current shortfalls in support for the pre-coding phases of a discrete event simulation project. The paper then presents a process modelling technique, Simulation Activity Diagrams (SADs), developed to specifically support the initial requirements gathering phases of a simulation project. The paper concludes with an outline of proposed future developments to the modelling technique.