Engineering Commons^™

Mmteg Heatsink Design, Peyton Nienaber, Kadin Feldis, Alec Savoye, Jack Waeschle

Mechanical Engineering

In this document, Cal Poly Senior Design Team F16 presents a summary of its work developing a suitable heatsink for Gas Technology Institute’s Methane Mitigation Thermoelectric Generator. After several months of iterating between experimental testing and simulated heat transfer, a suitable prototype was selected for use in further refining simulation parameters. This was called the structural prototype and it allowed Team F16 to confirm several remaining unknowns relating to component thermal conductivity. All documentation of this process can be found in Preliminary, Critical, and Interim Design Review documents (PDR, CDR, IDR), included in this report. Having a realistic model …

Golf Club Cleaner, Owen Roach, Chris Wertenberger, Michael Skerlong

Williams Honors College, Honors Research Projects

Cleaning golf clubs can be a tedious process, however a necessary one to maintain equipment. Clubs are normally cleaned by filling a bucket with soap and water, soaking all the clubs to be cleaned, then scrubbing each one individually. An automatic club cleaner would make this process much easier and more enjoyable. Using electric motors, the club cleaner would have spinning brushes in soap and water to quickly and easily clean the club head. The machine would have different sections for cleaning the club head, polishing the club face, and cleaning the grip. The cleaner should be inexpensive and easy …

Electrical Characterization Of Phytoplankton Suspensions Using Impedance Spectroscopy., Margaret R Jett

Electronic Theses and Dissertations

Phytoplankton are closely monitored because of their important environmental role, and the impacts they have on their local ecosystems. Some phytoplankton respond to stress by producing lipids, which can be harvested for biofuels and other chemicals. Microfluidic devices have been important in improving the portability and throughput of phytoplankton characterization methods, increasing their potential for in situ use. This study utilized a small sample of phytoplankton suspended in a stagnant medium and measured the impedance response using a lab-on-chip and impedance analyzer. The individual cell characteristics were derived from the impedance response of the group. The goal was to characterize …

Material Detection With Thermal Imaging And Computer Vision: Potentials And Limitations, Jared Poe

Graduate Theses and Dissertations

The goal of my masters thesis research is to develop an affordable and mobile infraredbased environmental sensoring system for the control of a servo motor based on material identification. While this sensing could be oriented towards different applications, my thesis is particularly interested in material detection due to the wide range of possible applications in mechanical engineering. Material detection using a thermal mobile camera could be used in manufacturing, recycling or autonomous robotics. For my research, the application that will be focused on is using this material detection to control a servo motor by identifying and sending control inputs based …

Human Powered Vehicle Capstone, Maya L. Washington, Ryan Apolonio, Marc Sunga, John Rettenmier, Dr. Allen Wilson

Honors Thesis

In the ASME Human Powered Vehicle Challenge (HPVC), students design, develop, construct, and test different designs of human-powered vehicles. The design utilizes two wheels, the rear of which is responsible for power transmission from a pedal crank and braking through a disc and caliper. The design also utilizes the front wheel fork wheel for steering. Steering and braking are controlled by two levers on the handlebars. To determine whether the design was sufficient, it was compared to the standards set by ASME, including maximum weight, minimum speed, minimum turning radius, minimum ride distance, load testing, harness verification, and a complete …

Monitoring Of Overhead Polymer Core Composite Conductors Under Excessive Mechanical Loads Using Fiber Bragg Grating Sensors, Daniel H. Waters

Electronic Theses and Dissertations

This combined experimental and numerical study addresses mechanical effects associated with static and dynamic loading of novel High Temperature Low Sag (HTLS) transmission line polymer core composite conductors. The developed methodology was successfully applied to ACCC® to explain the complex failure mechanisms associated with combined bending and tension loading. Furthermore, the use of Fiber Bragg Grating (FBG) sensors was investigated for the first time to monitor the ACCC® design during installation and in-service.

Transverse low-velocity impacts to the ACCC® conductor having either free or constrained end conditions and large axial tensile loads were performed. It was identified that the most …

Sources Of Quality Uncertainty In Laser Powder Bed Fusion Metal Additive Manufacturing, Zachary Young

Doctoral Dissertations

"Powder based additive manufacturing (AM) exhibits tremendous uncertainties, where variations in build quality is present despite utilizing similar build processing parameters. First, this work reports the features and formation mechanisms of five unique types of spatter during the LPBF process by in-situ high-speed, high-energy x-ray imaging. The unique physical characteristics of spatter are determined. The effect of laser scan speed and laser power on spatter formation, ejection, and mitigation are determined. Second, this work addresses the uncertainty challenge by identifying the sources of uncertainty in SLM by in-situ characterization due to variations from the additive manufacturing processing parameters needed for …

Customizable Armor Set, Olivia Reedy

Williams Honors College, Honors Research Projects

This project is intended to help people who make costume armor by reducing the amount of time and money it takes to create a set of armor. Making armor can take a lot of resources for beginners, and this project is intended to help hobbyists with that process. This customizable armor set goes through the engineering design process, from the initial design of the parts to creating the prototype using vacuum forming. The prototype armor can be painted and adhered to using acrylic paint and contact cement, respectively, and fits three sizes of small, medium, and large.

Prosthetic Foot Shell, Ql+, Kathryn Victoria Versteeg, Jackson A. Tucker, Ethan William Frey

Mechanical Engineering

This final design review includes an overview of our project and the steps we have taken to create our final product. We discuss the background research conducted, including various products like the foot shell we are trying to design and its related patents, along with similar past senior projects. As our product is considered a medical device, there are also certain standards that we must comply with. After determining our problem statement, we established what we believe to be the wants and needs of our user. These wants and needs were converted into specifications for our design, with durability as …

Design Of A Canine Inspired Quadruped Robot As A Platform For Synthetic Neural Network Control, Cody Warren Scharzenberger

Dissertations and Theses

Legged locomotion is a feat ubiquitous throughout the animal kingdom, but modern robots still fall far short of similar achievements. This paper presents the design of a canine-inspired quadruped robot named DoggyDeux as a platform for synthetic neural network (SNN) research that may be one avenue for robots to attain animal-like agility and adaptability. DoggyDeux features a fully 3D printed frame, 24 braided pneumatic actuators (BPAs) that drive four 3-DOF limbs in antagonistic extensor-flexor pairs, and an electrical system that allows it to respond to commands from a SNN comprised of central pattern generators (CPGs). Compared to the previous version …

Molecular Dynamics Study Of Sintering Behavior Of Single-Crystal, Bimetallic Core/Shell Alloy, And Intermetallic Alloy Nanoparticles, Jungmin Jeon

Electronic Theses and Dissertations

There has been rapidly growing interest in the sintering process of nanoparticles (NPs) among academia and modern industry due to their promising applications in additive manufacturing (AM) based on the overall improved properties at nanoscale. In the past decade a lot of experimental and computational work has been conducted to study the sintering process of powder materials. However there is still a significant knowledge gap in a fundamental understanding of the thermodynamics and nanostructural evolution of NPs undergoing additive manufacturing. This thesis aims to gain fundamental insights into melting behavior of different materials including single-crystal bimetallic core/shell alloy and intermetallic …

Additive Manufactured Ear Pinna For Spatial Cue Preservation In Custom Hearing Devices, Carlos Felipe Acosta Carrasco

Open Access Theses & Dissertations

Advancements in additive manufacturing/3D printing technologies has permitted the fabrication of intricate features such as the ones present in the human ear. The outer ear, also known as the pinna, allows for the spectral cues from incoming sound to be captured and identified. The hypothesis of the preservation of auditory localization and externalization relies on the fabrication of an ear pinna via additive manufacturing embedded into a headset for spectral cue preservation and hearing protection. Before exploring these custom circumaural hearing devices, a study on the fabrication process of AM pinnae was performed. The KEMAR system for acoustic research was …

Muse 1: Interactive Water Table, Sarah R. Higginbotham

Chancellor’s Honors Program Projects

No abstract provided.

Analysis Of The Properties Of Supercapacitors And Possible Applications For The Technology, Vincent Oliveto

Honors Theses

Supercapacitors have a lot of excellent qualities that would make them a great substitute for batteries when it comes to electrical energy storage systems. Supercapacitors can discharge and charge very rapidly, they have a lifespan in the realm of millions of cycles, and they are much more efficient than batteries. Unfortunately, they cannot hold nearly as much charge as batteries. This paper seeks to further investigate the properties of supercapacitor technology and the best way to exploit these properties with the purpose of integrating them into renewable energy systems. There is currently a lot of research occurring around the world …

Innovation Of Driving Gear Train System For Developer Unit Of Lexmark Home Printers, Jay A. Crist, Sarah Gore, Kun Xie, Michael Mixoon

Chancellor’s Honors Program Projects

No abstract provided.

Adjustable Height Table Chassis, Trevor Watkins

All Undergraduate Projects

Having the ability to change a dining table between a sitting and standing position is a niche feature. This feature was created for people that play board games regularly at a table, or for people who require use of a dining table as a standing work area. The mechanism that the table works by is using an acme threaded rod as a lead screw, with two timing belt pullies driving the shafts up and down which cause the raising and lowering of the table. These pullies were machined to incorporate an ACME threaded bolt which was welded into each pully. …

Weather Balloon Payload Box, Shellbie Liberty

All Undergraduate Projects

A payload box holding a self-rotating camera was constructed to go on a weather balloon that will document the upcoming solar eclipse on August 21, 2017. A group of physics students, and the paper’s author, are working under Dr. Darci Snowden on the CWU Near Space Observation Team for research dedicated to the eclipse in Oregon. Various projects, including the payload box, are being designed to go up on a high altitude weather balloon. The payload box was designed and constructed to withstand the impact force of falling from 120,000 ft. This was done so the box could be reusable …

Dynamic Modeling Of Thermal Management System With Exergy Based Optimization, Marcus J. Bracey

Browse all Theses and Dissertations

System optimization and design of aircraft is required to achieve many of the long term objectives for future aircraft platforms. To address the necessity for system optimization a vehicle-level aircraft model has been developed in a multidisciplinary modeling and simulation environment. Individual subsystem models developed exclusively in MATLAB-SimulinkTM, representing the vehicle dynamics, the propulsion, electrical power, and thermal systems, and their associated controllers, are combined to investigate the energy and thermal management issues of tactical air vehicle platforms. A thermal vehicle level tip-to-tail model allows conceptual design trade studies of various subsystems and can quantify performance gains across the aircraft. …

Design And Validation Of An Electro-Hydraulic Pressure-Control Valve And Closed-Loop Controller, Jerry Boza

Dissertations

Electro-hydraulic pressure-control valves are used in many applications, such as manufacturing equipment, agricultural machinery, and aircrafts to name a few. They are often used to actuate hydraulic clutches, such as those found in power shift transmissions. A traditional pressure-control valve with open-loop control algorithm is typically used in clutch applications. This scheme often results in inconsistent or undesirable system behavior due to the nature of open-loop control as well as the nonlinear system dynamics and uncertainties.

In this research two new electro-hydraulic pressure-control valves were designed in order to decouple the valve and control port (hydraulic) dynamics. This was achieved …

Putter Measurement System, Bryan A.L. Hofferd, Yuzo Makitani, Jacob Phillips, Eric Stubben

Mechanical Engineering

This project is provided and funded by Callaway Golf Company for the Mechanical Engineering Department as a capstone project, also known as the Senior Project series: ME 428, 429, and 430. The title of the project proposal is "Putter Measurement System" in which our team must design, build, and test a system that meets the proposed objectives as stated by Callaway Golf. The need arises from the current systems’ inability to provide detailed and consistent measurements without tedious setup and calibration.

Implementing A Linear Quadratic Spacecraft Attitude Control System, Daniel Kolosa

Masters Theses

This thesis implements a linear quadratic attitude control system for a low-thrust spacecraft. The goal is to maintain spacecraft alignment with a time-varying thrust vector needed for trajectory change maneuvers. A linear quadratic attitude control approach is used to maintain spacecraft pointing throughout flight. This attitude control strategy uses the thrust-acceleration input obtained from a linear quadratic optimal trajectory control model that simulates the trajectory of a spacecraft in orbit maneuvers. This attitude model simulates a CubeSat, a small satellite that is equipped with a low-thrust propulsion and attitude control system. An orbit raising and a plane change scenario is …

Dynamic Model Of A Non-Linear Pneumatic Pressure Modulating Valve Using Bond Graphs, Christopher L. Brubaker

ETD Archive

This research develops a mathematical model of the dynamic pressure response to a variable travel input of a pneumatic pressure modulating valve intended for use in a vehicle air brake system. Generically, the valve is a multi-domain system consisting of a mechanical portion and a pneumatic portion. Included in the mechanical portion of the model are compliance of the springs, inertia of the components, and resistance of the sliding components. The pneumatic portion of the model includes capacitance due to the compressibility of the gas, flow resistance through connected plumbing, and flow resistance through the valve control orifices. The development …

Optimal Design And Control Of A Lower-Limb Prosthesis With Energy Regeneration, Holly E. Warner

ETD Archive

The majority of amputations are of the lower limbs. This correlates to a particular need for lower-limb prostheses. Many common prosthesis designs are passive in nature, making them inefficient compared to the natural body. Recently as technology has progressed, interest in powered prostheses has expanded, seeking improved kinematics and kinetics for amputees. The current state of this art is described in this thesis, noting that most powered prosthesis designs do not consider integrating the knee and the ankle or energy exchange between these two joints. An energy regenerative, motorized prosthesis is proposed here to address this gap. After preliminary data …

Quikchill : Thermoelectric Water Cooler, Franz Louie Chua, Brandon Ohara, Rachel Reid, Bernadette Tong

Mechanical Engineering Senior Theses

Motivated by the increasing residential energy utilization projections and the fact that water and ice dispensers consume 20% of total refrigerator energy, a thermoelectric water chiller was designed to provide a more energy efficient alternative. Implementing the chiller under the sink provides a convenient means to source cold, filtered water, thereby eliminating the need for water and nice dispensers as well as filtering pitchers. The cooling chamber design integrates thermoelectric modules (TEMs), which operate on the Peltier effect to cool filtered water down to 14 [degrees] C. The implementation of TEMs reduced current dispenser energy consumption by 82.4%, from 91 …

Design, Fabrication, And Analysis Of A 3u Cubesat Platform, Todd Chun-Van Osdol, Charles Dorsey, Jake Hedlund, Thomas Hoye, Owen Jacobs, Kadja Klarreich-Giglio, Elliott Martin, Michael Ruiz, Michael Schlesselmann, Zachary Singh

Mechanical Engineering Senior Theses

The goal of this project is to develop a 3U CubeSat nanosatellite bus capable of short duration technology verification experiments while providing compelling handson student education opportunities. This 3U CubeSat platform has been prototyped by the design team in order to demonstrate its capabilities. This spacecraft, the Unspecified Payload Active Attitude Control Nanosatellite (UPAACN), is designed to perform a 3-6 month technology verification experiment for a NASA test component and an SCU single-axis attitude control system (AACS) in Low Earth Orbit (LEO). This project builds upon the flight heritage of SCU's Robotic Systems Laboratory (RSL) and improves its satellite development …

Formula Electric : Powertrain, Mark Allison, Bryan Bidwell, Stuart Hopson, Jackson Smith, Carlos Streegan, Dominic Villa

Interdisciplinary Design Senior Theses

The Santa Clara Formula Electric team designed, and manufactured a powertrain for an electric racecar according to the rules prescribed by the SAE International Formula Electric competition. The powertrain is divided into subsystems: the battery pack, battery pack cooling system, motor controller, and the motor. The battery pack was constructed, but full electrical connection of all cells were not made. The pack was not integrated with the motor and motor controller. In addition, due to time constraints, extensive testing could not be completed.

Project Omoverhi : Low-Cost, Neonatal Incubator, Richard Fong, Guillermo Gallardo, William Jeffery, Danny Maeda, Gabriel Romero

Interdisciplinary Design Senior Theses

Project Omoverhi, since its beginning in 2010-2011, has been focused on creating an incubator that has the capability of operating completely off grid. This year the project has been focused on redesigning the original system to reduce the cost to approximately $1000. In addition to this we have designed and implemented a control system that enables the user to set a desired temperature which can be maintained to within 1 degree Celsius. Before the project is able to be completed further work must be done. The thermal storage system that was initially proposed by the original team still needs to …

Thermoelectric Cookstove, Christine Horman, Matthew Lee, Mark Wagner

Mechanical Engineering Senior Theses

A fuel efficient cookstove tailored to the needs of Nicaraguan small business owners that incorporated insulation and thermoelectric power generation was built and validated. There is a 4 inch layer of pumice rock insulation around the combustion chamber, which significantly reduces convective heat losses to the environment. The stove's ventilation system is powered by the electricity generated by thermoelectric generators. Preheated air is forced into the combustion chamber, which increases the combustion efficiency, reducing the fuel consumption and the harmful smoke produced. Through various testing methods, we found that the controlled airflow to the charcoal fuel allows the stove to …

The Squad : Santa Clara Quadrotor Autonomous Drone, Jacob Adams, Peter Baumgartner, Mark Johnson, Michael Mccormick

Mechanical Engineering Senior Theses

We have constructed a quadrotor unmanned aerial vehicle (UAV) that could be used to supplement emergency response personnel, including police and military, when in the field. The SQUAD focused primarily on designing and constructing a sound structure for the UAV, as well as beginning controls work, which will be continued by another team at a later date. This quadrotor UAV has a video camera to provide a live video from its point of view to the user. It carries a global positioning system (GPS) to provide information on its location, and to navigate to waypoints in the immediate area. The …

Cerberus : A Human Powered Vehicle, Colin Austin, Miles Graugnard, Max Herrmannsfeldt, Dane Kornasiewicz, Leif Kjos, Terra Oldham, Toban Platt, Theodore Schapp, Sean Smith

Mechanical Engineering Senior Theses

A recumbent trike was designed and built for the ASME Human Powered Vehicle Challenge held at San Jose State University in April of 2013. The vehicle was designed to be low cost for use by commuters and as primary transportation in developing countries. The vehicle placed 11th overall in the competition out of 29 teams, and scored 8th in the innovation event, which was its best ranking out of the 5 individual events.