Engineering Commons^™

Improving Cast Steel Rail Coupler Fatigue Resistance Through Local Wire-Arc Additive Manufacturing, Andrew M. Bunge

Dissertations, Master's Theses and Master's Reports

Every year, thousands of cast-steel railcar couplers suffer from corrosion-initiated fatigue cracking in similar areas of the coupler’s knuckle; between 2015 and 2018 about 90,000 knuckles were replaced, otherwise these couplers would have been at risk for unexpected failures. These types of couplers have been common in industrial use as early as 1932, hence it is desirable for a countermeasure to the fatigue cracking that does not involve significantly altering the geometry or casting process. Wire arc additive manufacturing (WAM) is a developing technology which boasts the ability to produce complex near-net-shape components; however, less attention has been paid to …

Vibration Fatigue Of Leaded Solder Joint Interconnects For Pcb Electronics, John Crowder

All Theses

With the increasing prevalence of electronic equipment worldwide, there is also a decrease in the size of the components on their printed circuit boards (PCBs), leading to an increase in the density of these components. A significant amount of failure in electronic equipment is vibration fatigue of solder joints and their attachments. However, the complexity of these PCBs and their components has made finite element modeling (FEM) more complex, adding considerable time to create and analyze a model.

This paper aims to provide a literature review for the vibration fatigue of leaded solder components, create a test setup, and validate …

Fatigue And Fracture Of Electron Beam Melting Ti-6al-4v, William A. Grell

Electronic Theses and Dissertations

For applications in the aerospace field, selection of materials for a given design requires an understanding of critical properties, like fatigue and fracture, in addition to static mechanical and physical properties. With the ongoing advancements in metallic additive manufacturing techniques and the interest in applying the process to aerospace applications, there is a clear need to fully characterize properties. Arguably, the most attractive alloy for applications in aerospace is the Ti-6Al-4V alloy. The current dissertation examines the mechanical properties of the alloy, made by the Electron Beam Melting (EBM) Powder Bed Fusion (PBF) method. As illustrated in this work, the …

Investigation Of Fatigue Response With Analytical And Machine Learning Models And Hygroscopic Analysis Of Asymmetric Bistable Cfrp Composites, Shoab Ahmed Chowdhury

All Dissertations

Asymmetric bistable carbon fibre reinforced plastic (CFRP) composites enable a broad range of applications as they can sustain multiple stable configurations and have small snap-through load requirements. These unique features, coupled with their light strength-to-weight and stiffness-to-weight ratios, have made them preferred options for multifunctional systems. This study investigates the fatigue and hygroscopic response of 2-ply, [0/90] bistable CFRP laminates and proposes predictive modeling approaches for improved performance.

While previous studies widely researched and documented the fatigue of general composites in axial loading, fatigue analysis of asymmetric bistable composites in the out-of-plane snap-through direction is inadequate. This study performs fatigue …

The Effects Of Laser Shock Peening On The Fatigue Life Of Additive Manufactured Alsi10mg, Jacob L. Biddlecom

All Dissertations

Additive manufacturing (AM) is becoming a manufacturing process that is well established, even with all the resources and attention that has been brought to it, the field is still lacking some key understandings. Currently, there are certain aspects that are difficult to overcome. Some of the intrinsic obstacles include process-induced defects, such as porosity from lack of fusion and gaseous bubble entrapment, as well as complex thermal gradients. These defects can lead to altered material response especially when looking at the fatigue life. The fatigue behaviors of AM components can change from print to print as well as when compared …

Testing The Effects Of Different Designs On The Physical Properties Of 3d-Printed Watch Bands, Ross Harper

Industrial Engineering Undergraduate Honors Theses

Technological innovation progresses at an ever-increasing rate, and this is especially true in the field of 3D-printing. 3D-printing has become popular in manufacturing settings and among amateur hobbyists alike, largely because 3D-printers can fabricate an enormous number of designs from an array of materials and allow for fine-tuning through several setting options. Individuals with proficient 3D-printing abilities can produce a nearly infinite number of components for diverse applications in manufacturing, recreation, ergonomics, and many more. Some individuals use their skills to create functional substitutes for name-brand items, including bands to fit and be worn with a smart watch. However, little …

Fatigue Performance Of Flexural Retrofits For Precast Slab Bridges, Ian Stewart

All Theses

This thesis discusses flexural and cyclic load testing of two potential retrofits for pre-cast slab bridges. These slabs came from South Carolina Department of Transportation (SCDOT) decommissioned bridges as a part of an ongoing project with SCDOT. The first is a Carbon Fiber Reinforced Plate (CFRP) retrofit where four CFRP plates were adhesively bonded to the bottom of a slab. The second is a steel plate that was mechanically attached to the bottom of a slab using bolted connections. The bolts were cast into grouted holes in the slab. To better understand the failure mode of these retrofits and their …

The Role Of Slip System Activation On Ni-Based Superalloy High Temperature Fatigue, Alexandru Lopazan

Doctoral Dissertations and Master's Theses

Nickel-based superalloys are used extensively in the aviation industry, particularly in aircraft engine components. These materials are desirable due to their high strength, resistance to creep, corrosive environment, and high temperature. It has been well documented that material fatigue is characterized by material microstructure, type of loading, and other parameters. Currently, research into the effects of fatigue on complex materials like nickel-based superalloys is being pursued. Previous research has found that preconditioning of Inconel 718 samples at 700 ℃ with 1.0% strain led to an improved fatigue life. It has been suggested that this could be caused by the activation …

Timing Deterministic Structural Model Updating Considering Impact And Fatigue Damage, Jason Michael Smith Jr.

Theses and Dissertations

Naval ship structures such as support trusses, hull sections, driving machinery, and load-bearing beams are subjected to various damage states that develop on short-term (i.e. impact) and long-term (i.e. fatigue) timescales. Naval structures fitted with a structural health monitoring system with damage detection abilities will enable appropriate real-time adjustments to the ships’ posture and control policies and thus have increased survivability and lethality. A digital twin can provide real-time condition assessment of naval structures when conjoined with a decision-making framework will increase naval ship survivability through informed response management. A fundamental challenge for the development of digital twins is reliable …

Comparing The Performance Of Different Machine Learning Models In The Evaluation Of Solder Joint Fatigue Life Under Thermal Cycling, Jason Scott Ross

Dissertations and Theses

Predicting the reliability of board-level solder joints is a challenging process for the designer because the fatigue life of solder is influenced by a large variety of design parameters and many nonlinear, coupled phenomena. Machine learning has shown promise as a way of predicting the fatigue life of board-level solder joints. In the present work, the performance of various machine learning models to predict the fatigue life of board-level solder joints is discussed. Experimental data from many different solder joint thermal fatigue tests are used to train the different machine learning models. A web-based database for storing, sharing, and uploading …

Friction Taper Plug Welding As A Repair Method For Fatigue Damage Around Fastener Holes In Aerospace Structures, David Carl Sumsion

Theses and Dissertations

This work details an adaptation of the friction taper plug welding (FTPW) process to repair fatigue damage in 6.35mm AA 7050 t-7451 plate. Aircraft components experience fatigue damage around fastener holes. This damage can be mitigated by enlarging fastener holes. There is no effective repair procedure once holes reach a maximum allowable size. Damaged components must be replaced. A suitable repair process would lead to substantial savings in both time and money. A simulated repair process was developed by machining holes in 6.35mm AA 7050 t-7451 plate. These hoes were then plugged using the FTPW process. Microhardness testing and metallographic …

Enabling Daily Tracking Of Individual’S Cognitive State With Eyewear, Soha Rostaminia

Doctoral Dissertations

Research studies show that sleep deprivation causes severe fatigue, impairs attention and decision making, and affects our emotional interpretation of events, which makes it a big threat to public safety, and mental and physical well-being. Hence, it would be most desired if we could continuously measure one’s drowsiness and fatigue level, their emotion while making decisions, and assess their sleep quality in order to provide personalized feedback or actionable behavioral suggestions to modulate sleep pattern and alertness levels with the aim of enhancing performance, well-being, and quality of life. While there have been decades of studies on wearable devices, we …

Investigations Into Flange Surface Friction Effects On Shear Stud Load Transfer In Composite Bridge Girders, Callie Clark

Graduate Theses and Dissertations

Composite bridge behavior is commonly achieved through headed shear studs welded tothe steel girder flange and embedded in the concrete deck. Current AASHTO provisions for estimating demands on shear studs during service-level loading consider only bearing load transfer, neglecting adhesion bonding and friction load transfer between the concrete deck and girder flange. Quantifying alternative load transfer mechanisms across the steel-concrete interface may result in improved steel bridge economy by reducing the number of studs required in a composite girder design. This study investigates the effects of flange surface friction (considering various coatings) on resulting stud demands using both experimental testing …

Analysis Of The Cyclic Behavior And Fatigue Damage Of Low Alloy Steels, Zahra Salemi Najafabadi

Dissertations

Fatigue is the most common type of failure in many structures and components subjected to cyclic loading. Surface effects in fatigued materials are of particular importance, since in most cases the surface is the preferred site of fatigue crack initiation. Microcracks originate at the metal surface due to stress concentration introduced by macro notches and micro defects in the surface layers. The microcrack initiation and propagation are controlled by the localized plastic deformation in the surface layers especially in the initial stage of fatigue failure process. Therefore, the knowledge regarding the cyclically induced changes in deformation resistance at the metal …

Assessing Structural And Functional Brain Alterations And Work-Related Fatigue In Non-Hyposmic And Hyposmic Covid-19 Survivors, Rakibul Hafiz

Dissertations

In the year 2019, life began to change at the advent of a global pandemic caused by the novel coronavirus. Mask mandates and mass vaccinations have mitigated the effects significantly, yet cases keep rising with new variants, especially, in densely populated countries, like India. Recent neuroimaging evidence shows the virus can attack the central nervous system (CNS). However, exactly which brain regions undergo structural and functional changes remain largely unknown. Many patients experience 'loss of/reduced sense of smell' (i.e., hyposmic) and an alarming number of survivors develop persistent symptoms ('long-COVID') for several months after initial infection. Fatigue is the most …

Cyclic Behavior Of Laterally Skewed Special Moment Frame Connections: Experimental Testing And System-Level Analyses, Mohammad Hossein Kashefizadeh

Graduate Theses and Dissertations

Special moment frames (SMFs) are frequently used in high seismic areas for architecturally constrained designs. SMFs provide lateral system stiffness without the use of braces that often obstruct views and architectural features. Current American Institute of Steel Construction (ASIC) provisions (AISC 341-16) provide prequalified SMF connection details; however, all prequalified details only consider orthogonal connections between the beam and column. This dissertation investigates the effect of adding skew within SMF beam-to-column connections. The study presented herein involves system-level dynamic time-history analyses of skewed SMF connections, the analytical component-level investigation into the effect of the concrete slab on behavior of the …

Analysis Of The Self-Heating Effect On Unfilled Poly(Methyl Methacrylate) Due To Cyclic Behavior, Muhammed R. Kose

All Theses

Poly(methyl methacrylate, (PMMA) has been implemented as part of the supporting structure in complete hip and knee replacements since the 1950s. Known as bone cement while in the body, PMMA is known to undergo compressive and tensile stresses that wear down the bio-compatible barrier and cause pieces to come loose inside the human body. These pieces are then attacked by the body’s own nervous system, leading to inflammation, and eventually necessitating replacement. It has been documented that under cyclic loading PMMA can reach temperatures that start to degrade its tensile capabilities. In this study the potential cause of self-heating was …

On The Influence Of Afp-Induced Defects On Mechanical Behavior Of Composite Laminates Under Fatigue Loading, Pierre Chevalier

Theses and Dissertations

The objective of the work presented in this thesis is to propose and validate a numerical solution to quantify the influence of Automated Fiber Placement (AFP) induced defects on the mechanical behavior of conventional composite laminates in fatigue. The work presented here will be divided in six sections. At first, a description of the Automated Fiber Placement process and its associated defects is proposed. In association, two tools developed for a rapid analysis and a progressive damage analysis respectively are discussed and used as an introduction to the work conducted in this thesis. In the second section, an extensive literature …

Exploration Of Warm-Up Protocols On Muscular Fatigue, Sahil Kapadia

Honors Undergraduate Theses

Muscular dystrophy is a genetically linked myopathy with no cure available. The lack of a cure makes early detection and treatment of muscular dystrophy imperative. When reviewing protocols examining muscular fatigue at submaximal isometric contractions, proper warm-up appeared to be absent and could have caused skewed results and conclusions. This study examines the effects of implementing a warm-up protocol before fatiguing trials. In this study, 10 adult subjects conducted fatiguing protocols with the right rectus at submaximal isometric contractions. The warm-up period included a light walk along with contractions at 20% and 33% of maximal voluntary isometric contraction (MVIC) levels. …

Vibration Bending Fatigue Analysis Of Additively Repaired Ti-6al-4v Airfoil Blades, Lucas Jordan Smith

Browse all Theses and Dissertations

Repairing airfoil blades is necessary to extend the life of turbine engines. Directed energy deposition (DED) additive manufacturing (AM) provides the ability to add material at a specific location on an existing component. In this work, AM repairs on Ti-6Al-4V airfoil blades were analyzed to determine what effect the repair will have on the blade performance in high cycle vibration fatigue testing. Targeted sections were cut out of airfoil blades near high stress locations and repaired using DED. To understand the defects that arose with this type of repair, computed tomography imaging was used to quantify the defects from the …

Assessing Mechanical Performance Of Dissimilar Steel Systems Made Via Wire-Arc Additive Manufacturing, Obed Daniel Acevedo

Masters Theses

Hot stamping is part of a specific type of metalworking procedure widely used in the automotive industry. This research seeks to help make hot stamp tooling component production more cost-effective by using large-scale additive manufacturing. Additive manufacturing can produce dissimilar steel components that can be more cost-effective and time-efficient and allow for complex geometries to be made. A dissimilar steel system consisting of 410 martensitic stainless steel and AWS ER70S-6 mild steel is proposed to make hot stamps, making them more cost-efficient. However, the material interface's mechanical behavior in 410SS-mild steel additively manufactured material systems is not well understood. This …

Significance Of The Neck In Concussive Head Impacts – A Computational Approach, Sakib Ul Islam

Electronic Thesis and Dissertation Repository

With the rising concern of concussions in contact sports, it is believed that cervical muscles could play a vital role in attenuating force to the head. However, the biomechanical effect of cervical muscles on head and brain response is not clearly understood. This study adopted a finite element head and neck model to replicate football impacts under various loading conditions to study the effect of neck muscles on head kinematics. Our results indicate that neck muscles have the highest amount of internal energy absorption in early impact, particularly at the time when peak head kinematics develop. Both deep and superficial …

Effect Of Obesity On Knee Joint During Walking And Squatting, Simon Vasquez Iii

Theses and Dissertations

This paper analyzes the effect of obesity on the knee joints during squats. This was performed on 2 different subjects by having each squat 30 times at their decided comfortable depth to display some fatigue and effects on the knee joints. Using the VICON NEXUS and AMTI force plates equipment at The University of Texas at Rio Grande Valley Biomechanics Lab, the center of pressure, knee flexion angles, velocity, and ground reaction forces were calculated. The subjects performed the exercises with and without additional weight using a body vest and kettlebell. The ground reaction forces showed a significant increase in …

Evaluation Of Fine And Coarse Graded Asphalt Mixes, Md Mehedi Hasan

Civil Engineering ETDs

During the last 20 years, asphalt pavements were built in New Mexico (NM) and around the country using mostly Superpave coarse graded mixes as opposed to fine graded mixes. This is because coarse mix uses larger aggregates with good interlocking and requires less asphalt binder than a fine mix, while both mixes fulfill the Superpave criteria. Recently, it was observed nationally that the Superpave coarse graded mixes have good field rutting performances but poor cracking performances. It is hypothesized that fine graded mix can help improve pavement cracking performances. The idea is, the fine mixes would have less air voids …

Human Fatigue Predictions In Complex Aviation Crew Operational Impact Conditions, Suresh Rangan

Doctoral Dissertations

In this last decade, several regulatory frameworks across the world in all modes of transportation had brought fatigue and its risk management in operations to the forefront. Of all transportation modes air travel has been the safest means of transportation. Still as part of continuous improvement efforts, regulators are insisting the operators to adopt strong fatigue science and its foundational principles to reinforce safety risk assessment and management. Fatigue risk management is a data driven system that finds a realistic balance between safety and productivity in an organization. This work discusses the effects of mathematical modeling of fatigue and its …

Electromyographic And Mechanomyogrpahic Signal Changes With Fatigue In Adults, Rehana Koilpillai

Honors Undergraduate Theses

Surface electromyography (sEMG) and mechanomyography (MMG) are well-studied signals that can reveal information about the physiological behavior of muscles during contraction. The purpose of this study was to quantify, characterize, and analyze the electrical and mechanical muscle responses to submaximal, isometric contractions in the rectus femoris in adults. Previous studies have investigated the use of EMG to monitor muscle fatigue. However, more information appears to be needed about the use of MMG to measure muscle fatigue during submaximal isometric contraction in the rectus femoris. In this study, the utility of MMG as a measure of muscle fatigue or muscle state …

Effects Of City Growth On Tall Building Cladding Fatigue, Hang You

Electronic Thesis and Dissertation Repository

As city develops there will be changes in the aerodynamic characteristics due to varying building surrounding and topology. For example, the city growth around a tall building can cause an increase in wind load due to venturi or wake effects or decrease due to sheltering effects depending on the type of surrounding. The densification of cities will also increase the turbulence level due to wake effects. In the present study, the implication of these changes on the aerodynamic forces on cladding connections is investigated. With increased fluctuations in the wind loads, the cladding connections will also experience stress fluctuations, which …

Constitutive Modeling Of Force-Controlled Fatigue Testing In Human Meniscus Tissue, Bradley Scott Henderson

Boise State University Theses and Dissertations

The meniscus is a wedge-shaped fibrocartilaginous tissue located between the femur and tibia that helps stabilize the knee and protect the underlying cartilage. There are 2.5 million reported knee injuries each year, making it the most injured joint in the human body. Nearly twenty percent of these injuries are due to a torn meniscus, leading to over half a million meniscus surgeries performed in the United States annually. Therefore, it is critical to understand the failure modes of meniscus tissue to prevent these debilitating injuries. A failure mode that accounts for one-third of all meniscus injuries is repeated exposure to …

Experimental Study On Side Resistance Of Energy Pile In Winter-Mode Operation, Te-An Wang

Theses and Dissertations

In the present work, the side resistance of an energy pile subjected to a significant number of thermal cycles in saturated Kaolin clay was investigated through small-scale pile tests, direct shear tests, and triaxial tests. Before applying compressive load, relative shearing displacement, or deviator stress, up to 36 cooling/heating cycles were performed on the soil-foundation interface and soil. The thermal cycle was below the average ground temperature in temperate zones to simulate the winter-mode operation. In small-scale pile tests, the long-term behavior of the pile was observed in terms of temperature distribution and pore water pressure in soil, and a …

Material Design, Processing, And Engineering Requirements For Magnetic Shape Memory Devices, Andrew Armstrong

Boise State University Theses and Dissertations

For magnetic shape memory (MSM) alloys, a magnetic field stimulates a shape change. We use the shape change to build devices such as micro-actuators, sensors, and microfluidic pumps. Currently, (as a novel technology,) devices suffer from some material and magnetic driver shortcomings. Here we address the issues related to operating temperature, repeatability, failure, and magnetic driver development. To increase the operating temperature of the MSM material, we alloyed Fe and Cu to Ni-Mn-Ga. We showed that the element-specific contribution to the valence electron density as parameter systematically determines the effect of each element on the variation of the martensite transformation …