Engineering Commons^™

Mmteg Heatsink Design, Peyton Nienaber, Kadin Feldis, Alec Savoye, Jack Waeschle

Mechanical Engineering

In this document, Cal Poly Senior Design Team F16 presents a summary of its work developing a suitable heatsink for Gas Technology Institute’s Methane Mitigation Thermoelectric Generator. After several months of iterating between experimental testing and simulated heat transfer, a suitable prototype was selected for use in further refining simulation parameters. This was called the structural prototype and it allowed Team F16 to confirm several remaining unknowns relating to component thermal conductivity. All documentation of this process can be found in Preliminary, Critical, and Interim Design Review documents (PDR, CDR, IDR), included in this report. Having a realistic model …

Critical Radius Of Insulation, Maria N. Ambrose, Samuel J. Sayre, Travis W. Martin, Matt T. Sterling

Mechanical Engineering

The critical radius of insulation is a counterintuitive concept within the study of heat transfer. The theory states that adding insulation to a cylindrical or spherical object will increase the rate of heat loss rather than decrease it, if the radius (thickness) of the insulation is at its “critical” value. The Critical Radius of Insulation Senior Project is designed to demonstrate this phenomenon to Heat Transfer students via a portable apparatus. The concept will be demonstrated with a cylindrical object which is heated by way of a separate voltage source. Thermocouples will display the temperature of the cylinder while insulation …

Heat Flow Characterization Of Speakers, Sabrina M. Gough, Lydia K. Hedge, Nicolas M. Jones

Mechanical Engineering

Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Fluid Analysis In Solar Heat Pipes, Ben Krumholz, Michael Agavo, William Dundon

Mechanical Engineering

Evacuated tube solar collectors are efficient systems that use heat pipes to facilitate heat transfer. They use incoming solar radiation to heat water. Professor Mason Medizade tasked the team with choosing a component of the system to research and test its influence on system performance. The team investigated the working fluid that runs through the heat pipes. Distilled water, acetone, and ethanol at a range of fill volumes form 1 mL to 11 mL were tested. The team's goal was to find a volume for each fluid to maximize performance of the system. Performance was defined as average temperature rise …

Formula Sae Cooling System Design, Lisa Van Den Berg, Brandon Lofaro

Mechanical Engineering

The overall objective of this senior project is to develop, via testing and analysis, a guided process that will aid the Cal Poly Formula SAE team in designing their cooling system. More specifically, a set of designed tests will yield the results necessary in determining a combination of fan and radiator that will achieve appropriate cooling.

A test section that has the capability of interfacing with both the wind tunnel in the Thermal Science Lab and a radiator will be used to facilitate the necessary experiments. The wind tunnel is powered by fan controlled by a variable frequency drive that …

Silicon Wafer Temperature Distribution, Daniel Gonzalez, Nathan Jones, Dylan Justice

Mechanical Engineering

Applied Materials is a global company that designs equipment for use in the semiconductor manufacturing industry. The scope of this project covers process chambers used for depositing thin chemical films onto silicon wafers. These processes must take place in particularly specific environments– including extremely low pressures and high temperatures. One challenge engineers face when designing these processes is carefully controlling the thermal behavior of silicon wafers. Typically, behavior is predicted using time consuming and computationally expensive CFD simulations. We have been asked to address this issue with a simpler, faster model which will allow engineers to reduce the total number …

Flow Loop Simulator, John Abruzzini, Manuel Carrasco, Neil Sutherland, Elise Woolworth

Mechanical Engineering

PG&E’s Diablo Canyon Power Plant (DCPP) has requested an operational flow loop simulator to aid in operator/technician training. The flow loop simulator will provide hands-on training that the current plant training process cannot model. This project is a continuation from the 2009-2010 school year. Project scope and design requirements were gathered from the previous group’s design reports as well as meetings with PG&E. The goal of this year’s project team is to verify, enhance and implement the schematic diagram proposed by last year’s team.

The main focus of the flow loop simulator is to provide operators and technicians with …

Flow Loop Simulator, Tyler Ista, Kevin Rehm, Matt Starbuck

Mechanical Engineering

PG&E’s Diablo Canyon Power Plant has requested a full-sized flow process system for training of technicians by providing them a hands-on experience in a controlled environment. The basic design requirements were established to determine the scope of the project. An initial system layout was selected from a variety of concepts after similar system schematics, components, and processes had been researched. The resulting schematic was flexible to suit several needs of the control aspect while remaining simple.

Design efforts resulted in a system capable of many configurations; allowing for implementation of three training experiments. These experiments involve control of tank level …