Engineering Commons^™

Utilizing Computer-Aided Molecular Design With Azido-Ester Plasticizers, Justin Ebert

Williams Honors College, Honors Research Projects

The goal of this project was to utilize Computer-Aided Molecular Design (CAMD) using the Signature molecular descriptor to inversely design optimized azido-ester plasticizers. Azido-ester plasticizers are used to modify the mechanical properties of propellant and explosive formulations. With the assistance of quantitative structure-property relationships, QSPRs, and two types of constraint equations, these new, novel plasticizers have the potential to possess optimal physical and chemical properties. Properties investigated in this work were decomposition temperature, heat of formation, glass transition temperature, and molecular weight. These properties were chosen for their importance when formulating propellants or explosives. After the filters were applied to …

Distillery, Clare Nicholas, Patrick Hanlon

Williams Honors College, Honors Research Projects

The goal for this project is to make a cost effective still. We will be implementing cost saving parts to create a cheap but effective still. From initial research conducted, we will try to combine a stainless steel still and copper still together so that the cheaper material (stainless steel) and the component that removes sulfur compounds (copper) are both implemented. The ME side of the project will focus on the actual design and construction of the parts that will be implemented into the still. Included in the design process will be calculations of heat transfer for the current and …

Extraction Of Melanin From Black Knot Fungus: Optimization And Applications, Amara Davis

Williams Honors College, Honors Research Projects

The goal of this research project was to optimize the extraction of melanin from black knot fungus and to analyze possible applications of the extracted melanin. An extraction method that was previously created was examined for possible improvements. Improvements that were studied include the elimination of steps in the extraction process while obtaining the same quality of product, examining options for machinery that could be used to increase production rate when moved to a production plant setting, and optimize the concentrations of the raw materials that are used in the extraction for possible reduction of cost without compromising yield or …

Prototype Development For Fabric Sodium Sensor, Mary Nicodemus, Dunia Jaffal, Shelby Daniels

Williams Honors College, Honors Research Projects

This project is designed to refine a process for developing sodium-selective nylon fabric sensors to be used for reading sodium concentrations in sweat from the human body through a series of quality control and on-body testing experiments. The intention is to have a refined process to make reproducible sensors that are turned into consistently working prototypes for future mass production. There are three essential steps in developing a working prototype: sensor synthesis, sensor testing, and sensor validation. Once all three steps are completed, consistent methods will be defined for turning nylon into sensors and then into prototypes, calibrating the prototypes, …

Application Of Sla 3d Printing For Polymers, Taylor Wilson

Williams Honors College, Honors Research Projects

Stereolithography is a type of 3D printing that allows liquid photopolymer resin to be cured into layers that make up a 3D object. Creation of such resins for these purposes can require a significant amount of time to test and develop, and commercial resins also require some amount of testing for printer settings before use. This paper reviews how stereolithography works, the materials used, and experimentation done to compare the resin properties to the determined curing times. Using several commercially available resins, varying base exposure and layer exposure times were used to determine the lowest possible curing time that gave …

Retention And Stability Of Polystyrene Sulfonic Acid And Polyethylene Glycol Anti- Fouling Films With 3-Aminopropyltriethoxysilane Coupling Agent, Brian Cameron

Williams Honors College, Honors Research Projects

Fouling is a process where particles, proteins, or microorganisms will accumulate onto a material [2]. This can lead to biofilms in medical implants, which can trap and create drug resistant bacteria [5]. Due to this, the study and creation of anti-fouling polymeric films that is stable in aqueous environments is essential. The goal of this study is to utilize APTES to retain the already studied PSS-PEG anti-fouling films. The films that are created is a thermally crosslinked network of the polystyrene sulfonic acid (PSS) and polyethylene glycol (PEG) with differing mass fractions (75- 25 and 55-45 PSS-PEG). To retain the …

Development Of Co2 Capture Method Via Polyurethane-Amine Sorbent In Vsa, Samantha Starkey, David S. Rinehart

Williams Honors College, Honors Research Projects

With increases in extreme weather and global temperatures, research is delving into CO₂ capture to help reverse climate change. This project explored utilizing vacuum swing adsorption (VSA) for CO₂ capture and release. VSA uses a sorbent, in this case amine sorbents, to capture CO­­₂ from air and subsequently removes it via vacuum. Polyurethane (PU) foam was investigated as a potential matrix for amine sorbents to increase exposure of CO₂ capturing amines to air by utilizing its porous structure. PU mixing studies were conducted to determine the feasibility of mixing PU foam with amines and coating foams …

Comparing Galvanic Corrosion Rates Predicted From Polarization Curves With Empirical Data From A Carbon Steel And Monel Couple For A Various Geometries, Michael Hinnebusch

Williams Honors College, Honors Research Projects

The objective of this investigation was to compare the galvanic corrosion rate of carbon steel C1018 and Monel K-500 alloy in a bolt and plate geometry to that derived using Tafel plots. This was achieved using carbon steels sheets of steel with a pair of with varying the number of Monel bolts and varying spacing. It was found that the carbon steel plates do not corrode uniformly. This can create issues when using Polarization curves to assume galvanic corrosion rate of a carbon steel and Monel system. The geometry of the bolts can further affect this corrosion rate and make …

Increasing The Corrosion Protection Of Aisi 1008 Carbon Steel By Surface Treatment With Unmodified And Benzotriazole Modified Sol-Gel Films, Shane Thomas Kelliher

Williams Honors College, Honors Research Projects

The corrosion performance of sol-gel coated AISI 1008 carbon steel was investigated in 3.5 wt% NaCl solutions of pH 7, 9, and 12 using electrochemical measurements. A corrosion inhibitor, benzotriazole (BTA) was added to the sol-gel mixture and tested as a second, modified sol-gel coating. Sol-gel films adhered evenly to metal samples and were characterized by FTIR spectroscopy. Electrochemical Impedance Spectroscopy (EIS) showed an increase in polarization resistance from blank to sol-gel coated samples (600-18,800,000 ohms). Cyclic polarization (CPP) curves showed positive hysteresis loops for blank and unmodified sol-gel coated samples which increased at high pH following the backward potential …

Relating Modified Ergun's Equation To Hindered Settling Correlations, Ryan Zahniser

Williams Honors College, Honors Research Projects

Correlations were developed between the Modified Ergun’s and Hindered settling correlations under the condition of dense packing of particles in the bed. As the porosity of the slurry increases, so does the interference between particles in the solution which mimics the behavior of a packed or densely concentrated fluidized bed. The similarity between the two sets of conditions was modeled using mathematical equations to calculate settling velocities and pressure drops by means of the Hindered Settling correlations and Modified Ergun’s equation at porosities ranging from 0.4242 to 0.89. The results showed that a porosity of 0.52 and 0.009 ft particle …

Design Of Pigments For Use In “Cool” Coatings, Tyler Laughorn

Williams Honors College, Honors Research Projects

This project was focused on the development and testing of several novel pigments that exhibit high NIR-reflectance and therefore show potential for use in “cool” coatings. A “cool” coating will reflect more solar radiation than other standard coatings, and so a coated structure would require less energy to keep cool. Four sets of pigments were synthesized: Co_1-xMg_xCr₂O₄ (teal), Co_0.25Mg_0.75Cr_2-yAl_yO₄ (blue), Ti_1-x-yNi_xSb_yO₂ (yellow), and Cr_2-xFe_xO₃ (black). NIR and TSR values were then measured …

Filtration Apparatus Design For Oil-Water Separation Using Membranes And Sponges, Alec Jerger

Williams Honors College, Honors Research Projects

It can be difficult to separate water and oil emulsions through traditional filtration. Therefore, investigations of filtering using thermo-responsive (TR) polymers, in this case poly(vinyl methyl ether) (PVME), was conducted. It’s hypothesized that below its lower critical solution temperature (LCST), PVME has an affinity for water while oil substances do not. Above the LCST the opposite will be true. To verify this hypothesis, iterations of filtration designs were created to provide optimum control over the parameters to measure flow. The final optimized experimental apparatus was a Chromaflex glass column which was air tight and controlled all parameters besides fluid flow. …

A Foundational Approach To Extrusion And Compounding, David Frankart

Williams Honors College, Honors Research Projects

With a history of nearly 200 years, polymer processing and compounding is constantly changing to fit the material science needs of the era. Exposure of undergraduate students to the technology and practices used in industry today in a lab setting would create new opportunities for experiential learning and growth. The objective was to set up a 0.75”, 25 L/D Thermo Haake single screw extruder for lab use and run trials of material in a single screw extruder to set up a basis for experiments. Trials were run of co-polyester resin through a single screw extruder with carbon fiber additives varying …

Testing The Effectiveness Of Reflective "Cool" Pigments, Ashleigh Carpenter

Williams Honors College, Honors Research Projects

This project is an exploration of reflective "cooling" pigments used in coatings for the exterior of a structure in order to control the temperature inside. The pigments reflect sunlight to reduce the heating effect inside a structure. While the project will include the synthesis and testing of these pigments, the focus will be on the design and construction of an apparatus to test the effectiveness of these pigments. An apparatus will be constructed with a heat source and two structures of identical dimensions. The set-up will allow for the temperature of the inside of the structures to be recorded at …

Improving The Delivered Specific Impulse Of Composite Rocket Propellant Through Alteration Of Chemical Composition: Methodology And Parameters For Characterization Of Propellant And Validation Of Simulation Software Common To The Amateur Rocketry Community, Isaac O'Brien, Austin Ryan

Williams Honors College, Honors Research Projects

In this study, two solid composite rocket propellants were designed utilizing ProPEP, a rocket propellant formulation software common in the amateur and hobby rocketry communities. The two propellants were designed to optimize specific impulse relative to a literature propellant designed by 1020 Research Labs. The literature propellant was also tested in order to validate the design of experiment as well as the mixing and testing procedures. All three propellants, which includes the literature propellant RCS-P, and the two novel propellants AKR-P1 and AKR-P2 were characterized with static tests. The results of the static tests provide data on propellant performance and …

Prevention Of Harmful Algal Blooms By The Mitigation Of Phosphorus Nutrient Loading Via Filtration By Steel Wool And Activated Carbon, Ronald Simpson, Sara Kidd, Samantha Zidd

Williams Honors College, Honors Research Projects

Harmful Algal Blooms (HABs) are a devastating ecological and economic consequence of the abundance of nutrient-rich agricultural runoff entering aquatic ecosystems (Baker et al. 2014). Bio-available phosphorus from synthetic fertilizers is one of the major nutrients contributing to this global issue. Previous studies indicated that dissolved phosphorus can be removed from an aqueous environment when passed through a composite mixture of granular steel wool particles and activated carbon (Erickson, Gulliver, and Weiss, 2007). In this project, we conducted experiments using higher quality concentration measurements to determine what grades of steel wool (SW-0000, SW-000, SW-00) and types of activated carbon (granulated …

Understanding Effects Of Engineering Outreach On Elementary Students, Thomas Cobb

Williams Honors College, Honors Research Projects

Currently, there is a desire to increase engineering understanding held by elementary students. As such, there needs to be a way to stimulate not only engineering, but other science, technology, engineering, and mathematics (STEM) topics in a young student’s lifestyle. One way to emphasize the importance of STEM while also showing how fun it can be is through different hands on activities led by individuals partaking in undergraduate studies or the industry. While having the students participate in the activities, it is important to understand what the students are learning and how the activity overall is viewed. With the help …

Fluidized Bed Classroom Demonstration Unit, Theresa Chapa

Williams Honors College, Honors Research Projects

Fluid and Thermal Operations is a 4th year chemical engineering course at the University of Akron designed to introduce undergraduate students to the engineering and mathematical concepts behind the operation of a fluidized bed. The purpose of this honors project is to design and manufacture an inexpensive and portable unit that can be used in the classroom to visually demonstrate three functions of a fluidized bed to students. The fluidized bed is manufactured from items that can be purchased from a department or hardware store, is capable of being transported by a single person to and from a classroom and …

Cataloging The Degree Of Sensitization Via Electrochemical Reactivation For Studying The Corrosion Behavior Of Inconel 718, Austenitic, And Duplex Stainless Steels, Bradley Lynes

Williams Honors College, Honors Research Projects

Corrosion resistant materials can be expensive, but usually reduce the life cycle cost of metallic assets. However, negligent sensitization of these materials can lead to aggressive, intergranular corrosion. Using the methodology of the double loop electrochemical potentiokinetic reactivation (DL-EPR), this project investigates different steel reinforced bars and Inconel to determine the degree of sensitization after a heat treatment of 900°C for 2 hours. The purpose of this research is to validate and determine the appropriate test parameters for performing further DL-EPR test in the future. Additionally, the kinetics observed for each sample during the DL-EPR test will be analyzed and …

Effects Of Hofmeister Ions On Transition Temperature Of Two Thermo-Responsive Polymers, Joshua Moser

Williams Honors College, Honors Research Projects

It was hypothesized that through the use of Hofmeister Ions, the lower critical solution temperature (LCST) of poly(vinyl methyl ether) (PVME) and poly(ethylene glycol)- poly(N-isopropylacrylamide) (PEG-b-pNIPAAm) block-copolymer could be controlled. Through literature searches and small lab experiments, our team found that there may be a connection between Hofmeister effects and phase transition of a thermo-responsive polymer. To try and prove this, the lab team decided to take four cations (Mg²⁺,Na⁺, Cs⁺, K⁺) in solution with the thermo-responsive polymers and compared their LCST to solutions of the thermo-responsive polymer in de-ionized …

Form Stable Phase-Change Materials, Russell Dent, Marjan Kashfipour, Nitin Mehra, Jiahua Zhu

Williams Honors College, Honors Research Projects

This work investigates the use of two different polyols, xylitol (Xyl) and erythritol (Ery), in conjunction with boron nitride (BN) aerogels, for the purpose of creating thermally conductive composites. While the BN filler in Xyl composites achieved a high anisotropic thermal conductivity of up to 4.53 W/m-K at 18.2 weight percent filler loading, they do not exhibit good phase-change material qualities due to a low solidification enthalpy even at low cooling rates. Alternatively, the BN-Ery composites have shown promising results with a solidification enthalpy of 225.14 J/g and a melting enthalpy of 385.84 J/g at a heat rate of 5 …

Vanadium Redox Flow Batteries: Design And Experimentation, Matthew George

Williams Honors College, Honors Research Projects

Vanadium flow batteries (VFB) are a type of battery that has potential as a grid-scale energy storage solution. An original design for a lab-scale VFB is presented herein, along with a procedure for electrolyte preparation from V₂O₅ using oxalic acid. The flow cell is constructed from Delrin, Teflon, Kynar, Santoprene, Nafion, graphite plate, and porous carbon. Two diaphragm pumps along with polyethylene, PVC, and Santoprene tubing are used. The active area is 58 cm². The battery was charged using a DC power supply at a constant current of 4 A with corresponding initial voltage of …

Residence Time Distribution Of Mixing Based On Mathematical Modeling, Michelle Ayers

Williams Honors College, Honors Research Projects

Two different mathematical models were investigated for their use in describing the residence time distribution (RTD) of an industrial mixer. The first model investigated was the tanks-in-series model, while the second model was a combination of two branches of tanks-in-series. The tanks-in-series model is capable of characterizing the mixing present in the flow, but cannot detect non-idealities in flow such as bypassing and dead space. The multi-branch model has mathematical complexity, but it uses the second branch of flow to detect the presence of this non-ideal flow, determine if it is dead space of bypassing, and characterize how well-mixed the …

Evaluation Of Silane-Doped Epoxy Coatings For Resisting Aluminum Corrosion By Oxalic Acid, An A. Niger Metabolite, Alex Pica

Williams Honors College, Honors Research Projects

The goal of this study was to investigate whether silane-doped epoxy coatings are capable of preventing corrosion of aluminum alloy 2024-T3 by oxalic acid, one of the primary metabolites of the fungus Aspergillus Niger. Previous research suggested the success of these types of coatings at preventing AA 2024-T3 corrosion in saline solutions, and this study was meant to build on those findings by investigating the efficacy of the coating in an acidic environment.

Each coating was applied to an AA 2024-T3 coupon by dissolving the epoxy and varying amounts of 3-aminopropyltriethoxysilane in acetone and then dripping the solution onto …

Investigation Of Scanning Kelvin Probe Techniques, Nicholas D'Angelo Jr., Hongbo Cong

Williams Honors College, Honors Research Projects

The original scope of this work was to advance the understanding of corrosion properties of additively manufactured (AM) materials by correlating microstructural defects in AM materials to the material conventional counterparts utilizing a scanning kelvin probe [Ametek VeraSCAN Electrochemical System]. However, upon the initiation of project research, it was observed that the system was not operational due to unknown hardware and software problems. The evolved scope of this work was to reconcile the operational issues and develop a repair and mitigation plan. After extensive troubleshooting, it was determined that the software was not properly configured, and the electrometer had permanently …

Environmentally Friendly Alternates To Chemlok 233 Adhesive Cement, Madeline M. Busch

Williams Honors College, Honors Research Projects

The purpose of this project was to determine and qualify suitable, environmentally friendly replacement(s) for the current Chemlok 233 adhesive cement used by UTC Aerospace. Chemlok 233 was discontinued by the manufacturer based on the availability of a hazardous solvent (Trichloroethylene – TCE). The Chemlok 233 Control and four Experimental alternates with similar properties were lab tested for adhesion strength in various UTC proprietary cement specifications. The specifications modeled Chemlok’s uses in the construction of pneumatic de-icers. Chemlok 2332 was selected for use in Cement A, and Chemlok 402 was chosen for use in Cement B based on their highest …

Interfacial Corrosion Of Copper And The Formation Of Copper Hydroxychloride, Mary Teague, Shengxi Li, Hongbo Cong

Williams Honors College, Honors Research Projects

Electrical circuitry is an industry, among many others, heavily using the element of copper. Ensuring the mechanical integrity of Cu is crucial, especially in salt environments, for the multifaceted composition of circuits. 4N NaCl solution (equilibrium concentration in ~84% RH) simulated this three-phase system. Rectangular Cu samples were partially immersed in both ambient and continuous lab air sparging atmospheres to understand waterline corrosion of the metal. Open circuit potentials (OCP) were continuously taken during the immersion testing for a maximum of 5 days. A scanning electron microscopy (SEM) equipped with an energy dispersive X-ray spectrometer (EDS), Raman spectroscopy, and 3-D …

Modeling The Effect Thickener Structure Has On The Oil Release Of Grease, Dana Cressman

Williams Honors College, Honors Research Projects

Our hypothesis was that the thickener type and micelle concentration of grease affected its viscoelastic properties. Measurements were made using a TA AR G2 rheometer and calculations were made using TA rheometer analysis software to characterize the viscoelastic response of grease under oscillatory shear and frequency tests. The oscillatory frequency tests determined the critical micelle concentration. The oscillatory stress tests were taken at temperatures from 5 to 65 degrees Celsius to create a master curve based on time temperature superposition of the measurements. The crossover points of G’ and G” on the oscillatory stress tests demonstrated where the grease transitions …

Role Of Salt On Coating Failure, Kyle Krause

Williams Honors College, Honors Research Projects

It is important to understand the role of salt in the coating failure because it may influence the coating degradation mechanism that is related to coating performance. This project will study the role of salt on two types of organic coatings under two different immersion environment. The environment selected was 3.5% by weight sodium chloride solution and deionized (DI) water. The two coatings were Neorez 1080 (a waterborne polyurethane) and Joncryl 587-AC (a solvent borne polyurethane). Each coating was tested in each environment using electrochemical impedance spectroscopy (EIS) measurement which presented a total of four data sets. The equivalent circuit …

Corrosion Resistance Of Silane Coatings On Aluminum And Magnesium Alloys, John Demopoulos

Williams Honors College, Honors Research Projects

The purpose of this project was to increase the corrosion resistance of aluminum and magnesium alloys by coating the coupons with a silane on the surface. Four different silanes: 3-aminopropyltriethoxysilane (APTES), Bis(triethoxysilylpropyl)amine (Bis), (Heptadecafluoro-1,1,2,2-tetrahydrodecyl)trichlorosilane (FTS), and (Heptadecafluoro-1,1,2,2-tetrahydrodecyl)triethoxysilane (non Cl FTS) will be used and compared to see which silane would give the best corrosion resistance. Each silane solution was coated on the coupons by using a solution method in which the coupon was submerged for 24 hours and then thermally cured for another 24 hours. Once the coating was applied, the water contact angle and the thickness of the coating …