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Microstructural Characterization Of LensTm Ti-6al-4v: Investigating The Effects Of Process Variables Across Multiple Deposit Geometries, Laura Christine Davidson
Microstructural Characterization Of LensTm Ti-6al-4v: Investigating The Effects Of Process Variables Across Multiple Deposit Geometries, Laura Christine Davidson
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Laser based additive manufacturing of Ti-6Al-4V components is under consideration for aerospace applications. The mechanical properties of the finished components depend on their microstructure. Process mapping compares process variables such as heat source power, heat source travel speed, material feed rate, part preheat temperature and feature geometry to process outcomes such as microstructure, melt pool geometry and residual stresses. In this work, the microstructure of two-dimensional pads, multilayer pads, thin walls, and structural components at the steady state location was observed. A method for measuring β grain widths that allows for the calculation of standard deviations, confidence intervals, and variances …
An Adapted Approach To Process Mapping Across Alloy Systems And Additive Manufacturing Processes, Luke Charles Sheridan
An Adapted Approach To Process Mapping Across Alloy Systems And Additive Manufacturing Processes, Luke Charles Sheridan
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The continually growing market for metal components fabricated using additive manufacturing (AM) processes has called for a greater understanding of the effects of process variables on the melt pool geometry and microstructure in manufactured components for various alloy systems. Process Mapping is a general approach that traces the influence of process parameters to thermal behavior and feature development during AM processing. Previous work has focused mainly on Ti-6Al-4V (Ti64), but this work uses novel mathematical derivations and adapted process mapping methodologies to construct new geometric, thermal, and microstructural process maps for Ti64 and two nickel superalloy material systems. This work …
Elucidating The Role Of Microstructure, Texture, And Microtexture On The Dwell Fatigue Response Of Ti-6al-4v, Alec Mitchell Blankenship
Elucidating The Role Of Microstructure, Texture, And Microtexture On The Dwell Fatigue Response Of Ti-6al-4v, Alec Mitchell Blankenship
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Ambient temperature dwell sensitivity is known to be deleterious to the fatigue response of near-alpha titanium alloys. Dwell fatigue refers to the presence of a sustained hold at peak stress as opposed to the continuous variation of normal cyclic fatigue loading. This reduction in failure life-times from dwell loading is attributed to early crack nucleation and faster crack propagation. The degradation is the result of plastic anisotropy on the microstructural scale along with tendency of titanium alloys to creep at low temperatures at stresses well below the 0.2% offset yield strength. Despite being the most widely used titanium alloy, Ti-6Al-4V …
Feasibility Of Attaining Fully Equiaxed Microstructure Through Process Variable Control For Additive Manufacturing Of Ti-6al-4v, Sarah Louise Kuntz
Feasibility Of Attaining Fully Equiaxed Microstructure Through Process Variable Control For Additive Manufacturing Of Ti-6al-4v, Sarah Louise Kuntz
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One of the greatest challenges in additive manufacturing is fabricating titanium structures with consistent and desirable microstructure. To date, fully columnar deposits have been achieved through direct control of process variables. However, the introduction of external factors appears necessary to achieve fully equiaxed grain morphology using existing commercial processes. This work introduces and employs an analytic model to relate process variables to solidification thermal conditions and expected beta grain morphology at the surface of and at the deepest point in the melt pool. The latter is required in order to ensure the deposited microstructure is maintained even after the deposition …
A Critical Assessment Of The High Cycle Bending Fatigue Behavior Of Boron-Modified Ti-6al-4v, Casey M. Holycross
A Critical Assessment Of The High Cycle Bending Fatigue Behavior Of Boron-Modified Ti-6al-4v, Casey M. Holycross
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Boron-modified Ti-6Al-4V alloys have shown increased performance in mechanical properties over unmodified alloys and are currently of interest for use in turbine engine applications. These alloys offer up to 40% increase in ultimate tensile strength, up to 30% increase in stiffness, and favorable damage characteristics while maintaining a ductility greater than 10%. These attractive properties are attributed to small additions of boron that refine the microstructure and form strong and stiff TiB whiskers. Previous research has found that these modified alloys compare favorably in fatigue. Samples machined from a powder-metallurgy forging with nominal composition Ti-6Al-4V-1B, were tested in fully-reversed bending …
Effect Of Finite Geometry On Solidification Microstructure In Beam-Based Fabrication Of Thin Wall Structures, Satish C. Kuchi
Effect Of Finite Geometry On Solidification Microstructure In Beam-Based Fabrication Of Thin Wall Structures, Satish C. Kuchi
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With the advent of Rapid Protyping (RP) in the manufacturing industry, many newtechnologies came into development for quick fabrication of materials. One of the most versatile fabrication process among them is additive manufacturing. Laser based manufacturing (LBM) and electron beam manufacturing (EBM) processes use the energy from a laser or electron beam to build up structures layer by layer directly from powdered metals and wire feed stock. It has been determined from previous work that solidification cooling rate and thermal gradients are the important factors for controlling microstructure (grain size and morphology) and resulting mechanical properties of the deposit. The …
Elevated Temperature Oxidation Of Boron Modified Ti-6al-4v, Deborah May-Katherine Sweeney
Elevated Temperature Oxidation Of Boron Modified Ti-6al-4v, Deborah May-Katherine Sweeney
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The addition of trace amounts (~0.1 wt%) of boron to titanium alloys refines theas-cast grain size by an order of magnitude from 2000μm to 200μm. The reduced grain size has potentially beneficial effects on the processibility of titanium alloys. Reports also indicate that the room temperature corrosion resistance of the boron containing alloys may be substantially greater than conventional titanium alloys. In this study, the effects of boron addition on oxidation resistance are investigated, since conventional titanium alloys have limited corrosion resistance in air above 650°C. The mass gain per unit surface area was measured during elevated temperatures exposed to …
The Effect Of Process Variables On Microstructure In Laser-Deposited Materials, Srikanth Bontha
The Effect Of Process Variables On Microstructure In Laser-Deposited Materials, Srikanth Bontha
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The ability to predict and control microstructure in laser deposition processes requires an understanding of the thermal conditions at the onset of solidification. The focus of this work is the development of thermal process maps relating solidification cooling rate and thermal gradient (the key parameters controlling microstructure) to laser deposition process variables (laser power and velocity). The approach employs the well-known Rosenthal solution for a moving point heat source traversing an infinite substrate. Cooling rates and thermal gradients at the onset of solidification are numerically extracted from the Rosenthal solution throughout the depth of the melt pool, and dimensionless process …