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Full-Text Articles in Engineering
Direct 3d Printing Of Silica Doped Transparent Magnesium Aluminate Spinel Ceramics, John M. Pappas, Xiangyang Dong
Direct 3d Printing Of Silica Doped Transparent Magnesium Aluminate Spinel Ceramics, John M. Pappas, Xiangyang Dong
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Transparent magnesium aluminate spinel ceramics were additively manufactured via a laser direct deposition method in this study. With a minimum porosity of 0.3% achieved, highly transparent spinel samples with the highest total optical transmittance of 82% at a wavelength of 632.8 nm, were obtained by a 3D printing approach. However, cracking was found to be a major issue affecting printed spinel samples. To control prevalent cracking, the effect of silica dopants was investigated. Increased silica dopants reduced average total crack length by up to 79% and average crack density by up to 71%. However, a high dopant level limited optical …
Laser Metal Deposition Of An Alcocrfeniti₀.₅ High-Entropy Alloy Coating On A Ti6al4v Substrate: Microstructure And Oxidation Behavior, Wenyuan Cui, Wei Li, Wei Ting Chen, Frank W. Liou
Laser Metal Deposition Of An Alcocrfeniti₀.₅ High-Entropy Alloy Coating On A Ti6al4v Substrate: Microstructure And Oxidation Behavior, Wenyuan Cui, Wei Li, Wei Ting Chen, Frank W. Liou
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Ti6Al4V has been recognized as an attractive material, due to its combination of low density and favorable mechanical properties. However, its insufficient oxidation resistance has limited the high-temperature application. In this work, an AlCoCrFeNiTi0.5 high-entropy alloy (HEA) coating was fabricated on a Ti6Al4V substrate using laser metal deposition (LMD). The microstructure and isothermal oxidation behaviors were investigated. The microstructure of as-deposited HEA exhibited a Fe, Cr-rich A2 phase and an Al, Ni, Ti-enriched B2 phase. Its hardness was approximately 2.1 times higher than that of the substrate. The oxidation testing at 700⁰C and 800⁰C suggested that the HEA coating …
Effects Of Zirconia Doping On Additively Manufactured Alumina Ceramics By Laser Direct Deposition, John M. Pappas, Aditya R. Thakur, Xiangyang Dong
Effects Of Zirconia Doping On Additively Manufactured Alumina Ceramics By Laser Direct Deposition, John M. Pappas, Aditya R. Thakur, Xiangyang Dong
Mechanical and Aerospace Engineering Faculty Research & Creative Works
The ability to additively manufacture functional alumina ceramics has the potential to lower manufacturing costs and development time for complex components. In this study, the doping effects of zirconia on laser direct deposited alumina ceramics were investigated. The microstructure of the printed samples was analyzed in terms of grain size and composition distribution. The addition of zirconia was found to accumulate along alumina grain boundaries and resulted in significant grain refinement. The zirconia doping largely reduced crack formation during processing compared to that of pure alumina samples. In the case of 10 wt% zirconia, cracking during deposition was nearly completely …
Aluminum Parts Fabricated By Laser-Foil-Printing Additive Manufacturing: Processing, Microstructure, And Mechanical Properties, Chia Hung Hung, Yingqi Li, Austin Sutton, Wei Ting Chen, Xiangtao Gong, Heng Pan, Hai Lung Tsai, Ming-Chuan Leu
Aluminum Parts Fabricated By Laser-Foil-Printing Additive Manufacturing: Processing, Microstructure, And Mechanical Properties, Chia Hung Hung, Yingqi Li, Austin Sutton, Wei Ting Chen, Xiangtao Gong, Heng Pan, Hai Lung Tsai, Ming-Chuan Leu
Mechanical and Aerospace Engineering Faculty Research & Creative Works
Fabrication of dense aluminum (Al-1100) parts (>99.3% of relative density) by our recently developed laser-foil-printing (LFP) additive manufacturing method was investigated as described in this paper. This was achieved by using a laser energy density of 7.0 MW/cm2 to stabilize the melt pool formation and create sufficient penetration depth with 300 μm thickness foil. The highest yield strength (YS) and ultimate tensile strength (UTS) in the LFP-fabricated samples reached 111 ± 8 MPa and 128 ± 3 MPa, respectively, along the laser scanning direction. These samples exhibited greater tensile strength but less ductility compared to annealed Al-1100 samples. Fractographic …
Fabrication And Characterization Of Multifunctional Composites, Aditya R. Thakur
Fabrication And Characterization Of Multifunctional Composites, Aditya R. Thakur
Doctoral Dissertations
“This study details the research to facilitate fabrication and characterization of novel structural composites reinforced with carbon fibers. Across industries, materials with high performance-to-weight ratio are sought after. Using carbon fibers as secondary phases in these proposed composites, specific characteristics can be tailored in these materials to manufacture strong, lightweight, high performance structures. The first part of the research focused on the improvement in the mechanical properties of the composites using carbon fiber reinforcement. As a part of this study, toughened ceramic composites with predictable failure patterns were produced using carbon fiber inclusions. A closed-form analytical model was developed to …
In-Situ X-Ray Imaging Of The Selective Laser Melting Process, Meelap M. Coday
In-Situ X-Ray Imaging Of The Selective Laser Melting Process, Meelap M. Coday
Masters Theses
"Fusion-based metal additive manufacturing (AM) has garnered much interest in recent decades. Despite the popularity of fusion-based AM technologies such as selective laser melting (SLM), there are still fundamental questions and uncertainties that need to be addressed. In this work, we focus on the understanding of the undercooling in the SLM process and the uncertainties induced by the laser beam size, power, and scan speed. First, we report the estimation of undercooling in the SLM process from the solidification rate measured by in-situ high-speed synchrotron x-ray imaging, based on the dendrite growth velocity model. The undercooling changes as a function …
Combining Laser Aided Ablation And Polishing To Minimize Surface Roughness Of Additively Manufactured Aluminium Components, Sahil Bipinkumar Patel
Combining Laser Aided Ablation And Polishing To Minimize Surface Roughness Of Additively Manufactured Aluminium Components, Sahil Bipinkumar Patel
Masters Theses
“The surface roughness of additively manufactured parts is much higher than the acceptable range for most applications, thus post-processing is needed to qualify these parts for use. Laser polishing can be used to bring the surface roughness in an admissible range, but if the initial roughness is very high then the energy density for the polishing process needs to be very high to achieve a significant reduction in roughness. This high energy density can produce many process defects. Also, laser polishing alone cannot get rid of high wavelength asperities. Any waviness in the part can be linked with initial waviness …