Engineering Commons^™

A Comprehensive Model Of The Transport Phenomena In Gas Metal Arc Welding, Junling Hu, Zhenghua Rao, Hai-Lung Tsai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A comprehensive two-dimensional gas metal arc welding (GMAW) model was developed to take into account all the interactive events in the gas metal arc welding process, including the arc plasma, melting of the electrode, droplet formation, detachment, transfer, and impingement onto the workpiece, and the weld-pool dynamics and weld formation. The comprehensive GMAW model tracks the free surface using the volume of fluid method and directly modeled the coupling effects between the arc domain and the metal domain, thus eliminating the need to assign boundary conditions at the interface. A thorough investigation of the plasma arc characteristics was conducted to …