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Missouri University of Science and Technology

Mechanical Engineering

2016

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Articles 1 - 30 of 71

Full-Text Articles in Engineering

Materials, Mechanics, And Patterning Techniques For Elastomer-Based Stretchable Conductors, X. Yu, B. Mahajan, W. Shou, Heng Pan Dec 2016

Materials, Mechanics, And Patterning Techniques For Elastomer-Based Stretchable Conductors, X. Yu, B. Mahajan, W. Shou, Heng Pan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Effect Of Amino-Functionalization On Insulin Delivery And Cell Viability For Two Types Of Silica Mesoporous Structures, Abdollah Zakeri Siavashani, Masoumeh Haghbin Nazarpak, Fateme Fayyazbakhsh, Tayebeh Toliyat, Steven James Peter Mcinnes, Mehran Solati-Hashjin Dec 2016

Effect Of Amino-Functionalization On Insulin Delivery And Cell Viability For Two Types Of Silica Mesoporous Structures, Abdollah Zakeri Siavashani, Masoumeh Haghbin Nazarpak, Fateme Fayyazbakhsh, Tayebeh Toliyat, Steven James Peter Mcinnes, Mehran Solati-Hashjin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Inorganic Mesoporous Structures Are a Class of Novel Biomaterials that Have Shown Practical Applications in Delivery of a Variety of Therapeutic Agents. in the Present Study, Two Mesoporous Structures Were Prepared, and the Effect of Surface Modification on their Insulin Delivery and in Vitro Cytotoxicity Was Evaluated. Morphological and Structural Characterizations of Silica Particles Were Accomplished by Different Analytical Techniques, Including Scanning Electron Microscopy, X-Ray Diffraction, Fourier Transform Infrared Spectroscopy (FTIR), and Brunauer–Emmett–Teller (BET) Surface Area Analyses. the Drug Loading Capacity and in Vitro Drug Release Behavior of Silica Structures Were Investigated under Simulated Gastrointestinal Conditions and Phosphate-Buffered Saline Solution …


All-Metal Structural Color Printing Based On Aluminum Plasmonic Metasurfaces, Z. Li, W. Wang, D. Rosenmann, D. Czaplewski, Xiaodong Yang, Jie Gao Sep 2016

All-Metal Structural Color Printing Based On Aluminum Plasmonic Metasurfaces, Z. Li, W. Wang, D. Rosenmann, D. Czaplewski, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


The Concentration Of Stress At The Rotator Cuff Tendon-To-Bone Attachment Site Is Conserved Across Species, F. Saadat, A. C. Deymier, Victor Birman, S. Thomopoulos, G. M. Genin Sep 2016

The Concentration Of Stress At The Rotator Cuff Tendon-To-Bone Attachment Site Is Conserved Across Species, F. Saadat, A. C. Deymier, Victor Birman, S. Thomopoulos, G. M. Genin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


High-Frequency Instabilities Of Stationary Crossflow Vortices In A Hypersonic Boundary Layer, Fei Li, Meelan Choudhari, Pedro Paredes-Gonzalez, Lian Duan Sep 2016

High-Frequency Instabilities Of Stationary Crossflow Vortices In A Hypersonic Boundary Layer, Fei Li, Meelan Choudhari, Pedro Paredes-Gonzalez, Lian Duan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hypersonic boundary layer flows over a circular cone at moderate incidence angle can support strong crossflow instability in between the windward and leeward rays on the plane of symmetry. Due to more efficient excitation of stationary crossflow vortices by surface roughness, such boundary layer flows may transition to turbulence via rapid amplification of the high-frequency secondary instabilities of finite-amplitude stationary crossflow vortices. The amplification characteristics of these secondary instabilities are investigated for crossflow vortices generated by an azimuthally periodic array of roughness elements over a 7° half-angle circular cone in a Mach 6 free stream. The analysis is based on …


Elevated Temperature Microstructure Stability Of Slm 304l Stainless Steel, Tarak Amine, Joseph William Newkirk Aug 2016

Elevated Temperature Microstructure Stability Of Slm 304l Stainless Steel, Tarak Amine, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

With time at temperature, changes in metallurgical structure can be expected for almost any steel or alloy. In stainless steels, the changes can be grain growth, carbide precipitation, ferrite decomposition, or embrittlement. These phenomena can significantly effect the properties of the steel and would potentially change the functionality of the component. Therefore, to determine component stability, the elevated temperature microstructure stability of additive manufacturing materials was studied. This work investigates the influence of different aging times of additive material stainless steels (304L) fabricated with the Selective Laser Melting (SLM) process on microstructure and mechanical properties. Microstructure and mechanical properties were …


Effect Of Sparse-Build Internal Structure On Performance Of Fused Deposition Modeling Tools Under Pressure, S. Meng, L. Mason, Gregory Taylor, X. Wang, Ming-Chuan Leu, K. Chandrashekhara, Mike Matlack, James Castle Aug 2016

Effect Of Sparse-Build Internal Structure On Performance Of Fused Deposition Modeling Tools Under Pressure, S. Meng, L. Mason, Gregory Taylor, X. Wang, Ming-Chuan Leu, K. Chandrashekhara, Mike Matlack, James Castle

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Two different approaches to design a sparse-build tool for fabrication by the fused deposition modeling (FDM) process are compared. One approach uses a 2D lattice structure and the other approach is inspired by topology optimization. Ultem 9085 is used as the material, and the amount of material used to build the tool is kept constant to ensure a fair comparison. A solid tool is also included in the comparison. The performance of the tool under uniform pressure is simulated using finite element analysis (FEA) and the accuracy of the FEA results is verified by comparing them with experimentally measured data …


Modal Response As A Validation Technique For Metal Parts Fabricated With Selective Laser Melting, Joshua D. Pribe, Brian M. West, Michelle L. Gegel, Troy Hartwig, Toby Lunn, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2016

Modal Response As A Validation Technique For Metal Parts Fabricated With Selective Laser Melting, Joshua D. Pribe, Brian M. West, Michelle L. Gegel, Troy Hartwig, Toby Lunn, Ben Brown, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper investigates modal analysis as a validation technique for additively manufactured parts. The Frequency Response Function (FRF) is dependent on both the geometry and the material properties of the part as well as the presence of any defects. This allows the FRF to serve as a “fingerprint” for a given part of given quality. Once established, the FRF can be used to qualify subsequently printed parts. This approach is particularly attractive for metal parts, due to the lower damping as well as use in high-value applications where failure is unacceptable. To evaluate the efficacy of the technique, tensile specimens …


Investigation Of Tensile Properties Of Bulk And Slm Fabricated 304l Stainless Steel Using Various Gage Length Specimens, Sreekar Karnati, I. Axelsen, Frank W. Liou, Joseph William Newkirk Aug 2016

Investigation Of Tensile Properties Of Bulk And Slm Fabricated 304l Stainless Steel Using Various Gage Length Specimens, Sreekar Karnati, I. Axelsen, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The complex solidification dynamics and thermal cycling during Selective Laser Melting process is expected to result in non-equilibrium material characteristics. There is an essential need for characterization techniques which are critical towards the estimation of anisotropies. The current investigation is targeted towards establishing tensile testing methodologies and their relation to differing gage lengths. Dog-bone shaped specimen designs with gage lengths of 1”, 0.3” and 0.12” were employed in this research. The characterization was performed on hot rolled-annealed 304 stainless and SLM fabricated 304L stainless. It was theorized that smaller gage length specimens would be instrumental in mapping material property anisotropy …


Simulation Of Cooling Rate Effects On Ti-48al-2cr-2nb Crack Formation In Direct Laser Deposition, Lei Yan, Wei Li, Xueyang Chen, Yunlu Zhang, Joseph William Newkirk, Frank W. Liou, David Dietrich Aug 2016

Simulation Of Cooling Rate Effects On Ti-48al-2cr-2nb Crack Formation In Direct Laser Deposition, Lei Yan, Wei Li, Xueyang Chen, Yunlu Zhang, Joseph William Newkirk, Frank W. Liou, David Dietrich

Materials Science and Engineering Faculty Research & Creative Works

Transient temperature history is vital in direct laser deposition (DLD) because it reveals the cooling rate at specific temperatures, which directly relates to phase transformation and types of microstructure formed in deposit. FEA simulation was employed to study the transient temperature history and cooling rate at different experimental setups in Ti-48Al-2Cr-2Nb DLD process. In this paper, an innovative model was described, which combines a moving Gaussian distribution heat source and element birth and death technology in ANSYS, help to analysis cooling rate control method and guide crack-free deposits build process.


Powders For Additive Manufacturing Processes: Characterization Techniques And Effects On Part Properties, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk Aug 2016

Powders For Additive Manufacturing Processes: Characterization Techniques And Effects On Part Properties, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Powder-bed based Additive Manufacturing is a class of Additive Manufacturing (AM) processes that bond successive layers of powder by laser melting to facilitate the creation of parts with complex geometries. As AM technology transitions from the fabrication of prototypes to end-use parts, the understanding of the powder properties needed to reliably produce parts of acceptable quality becomes critical. Consequently, this has led to the use of powder characterization techniques such as scanning electron microscopy (SEM), laser light diffraction, x-ray photoelectron spectroscopy (XPS), and differential thermal analysis (DTA) to both qualitatively and quantitatively study the effect of powder characteristics on part …


Investigation Of Heat-Affected 304l Ss Powder And Its Effect On Built Parts In Selective Laser Melting, Caitlin S. Kriewall, Austin T. Sutton, Ming-Chuan Leu, Joseph William Newkirk, Ben Brown Aug 2016

Investigation Of Heat-Affected 304l Ss Powder And Its Effect On Built Parts In Selective Laser Melting, Caitlin S. Kriewall, Austin T. Sutton, Ming-Chuan Leu, Joseph William Newkirk, Ben Brown

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective laser melting (SLM) is a powder bed based additive manufacturing process in which a layer of powder is laid over the surface of a substrate and a laser with sufficient energy is employed to selectively melt particles to build a part layer by layer. During the SLM process, dark smoke was observed coming off of the powder bed surface where the laser was interacting with powder. This phenomenon resulted from heat-affected powder that was visibly different than the base powder. Since the concentration of the heat-affected powder differs throughout the build chamber as a result of the recirculating argon …


Effect Of Powder Particle Size On The Fabrication Of Ti-6al-4v Using Laser Metal Deposition From Elemental Powder Mixture, Xueyang Chen, Lei Yan, Wei Li, Frank W. Liou, Joseph William Newkirk Aug 2016

Effect Of Powder Particle Size On The Fabrication Of Ti-6al-4v Using Laser Metal Deposition From Elemental Powder Mixture, Xueyang Chen, Lei Yan, Wei Li, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Direct Laser Metal Deposition (LMD) was used to fabricate thin-wall Ti-6Al-4V using the powder mixture of Ti-6 wt.%Al-4 wt.%V. Scanning electron microscopy (SEM), optical microscopy (OM) and energy dispersive spectroscopy (EDS) were employed to examine the chemical composition and microstructure of the as-deposited sections. Vickers hardness tests were then applied to characterize the mechanical properties of the deposit samples which were fabricated using pre-mixed elemental powders. The EDS line scans indicated that the chemical composition of the samples was homogenous across the deposit. X-ray diffraction (XRD) was used for the phase identification. After significant analysis, some differences were observed among …


Modeling And Experimental Investigation Of Pre-Mixed Multi-Powder Flow In Fabricating Functional Gradient Material By Laser Metal Deposition Process, Wei Li, Jingwei Zhang, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, W. L. Seufzer Aug 2016

Modeling And Experimental Investigation Of Pre-Mixed Multi-Powder Flow In Fabricating Functional Gradient Material By Laser Metal Deposition Process, Wei Li, Jingwei Zhang, Sreekar Karnati, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, W. L. Seufzer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Metal Deposition (LMD) is an effective process to fabricate Functionally Graded Material (FGM) from pre-mixed powders. Since the supplied multi-powder directly affects the deposited FGM’s composition, investigation on Pre-Mixed Multi-Powder (PMMP) flow during LMD is greatly needed. This paper presents a comprehensive numerical PMMP flow model. By solving discrete particle force balance equations coupled with continuity equations and momentum equations for carrier gas, the dynamic behavior of PMMP flow through powder feeder tube and out of nozzle was calculated. With this model, the particle sizes of multi-powder were optimized to obtain considered FGM composition. To verify the modeling results, …


Proposed Hybrid Processes For Part Building Using Fusion Welding And Friction Stir Processing, Megan A. Gegesky, Frank W. Liou, Joseph William Newkirk Aug 2016

Proposed Hybrid Processes For Part Building Using Fusion Welding And Friction Stir Processing, Megan A. Gegesky, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

It has been shown that a hybrid laser additive manufacturing and friction stir processing can deposit components with forged-like structures. This paper reports a hybrid fusion welding and friction stir process to create parts with quality structures. Combining traditional fusion welding and friction stir processing techniques for non-weldable aluminum alloys could facilitate the joining of difficult geometries in manufactured parts. This research illustrates mechanical property changes for non-weldable and weldable aluminum alloys. The Vickers hardness, and microhardness in the case of AA5052-H32, tensile strength and corrosion resistance of four processing states: base material, fusion welded material, friction stir welded material, …


3d Printing Of A Polymer Bioactive Glass Composite For Bone Repair, Caroline Murphy, Krishna C. R. Kolan, M. Long, Ming-Chuan Leu, Julie A. Semon, D. E. Day Aug 2016

3d Printing Of A Polymer Bioactive Glass Composite For Bone Repair, Caroline Murphy, Krishna C. R. Kolan, M. Long, Ming-Chuan Leu, Julie A. Semon, D. E. Day

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A major limitation of synthetic bone repair is insufficient vascularization of the interior region of the scaffold. In this study, we investigated the 3D printing of adipose derived mesenchymal stem cells (AD-MSCs) with polycaprolactone (PCL)/bioactive glass composite in a single process. This offered a three-dimensional environment for complex and dynamic interactions that govern the cell’s behavior in vivo. Borate based bioactive (13-93B3) glass of different concentrations (10 to 50 weight %) was added to a mixture of PCL and organic solvent to make an extrudable paste. AD-MSCs suspended in Matrigel was extruded as droplets using a second syringe. Scaffolds measuring …


Designed Extrudate For Additive Manufacturing Of Zirconium Diboride By Ceramic On-Demand Extrusion, Devin Mcmillen, Wenbin Li, Ming-Chuan Leu, Greg Hilmas, Jeremy Lee Watts Aug 2016

Designed Extrudate For Additive Manufacturing Of Zirconium Diboride By Ceramic On-Demand Extrusion, Devin Mcmillen, Wenbin Li, Ming-Chuan Leu, Greg Hilmas, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work describes a process by which zirconium diboride (ZrB2) parts may be fabricated using the Ceramic On-Demand Extrusion (CODE) process. An oxide-carbide-nitride system consisting of ceramic powders and pre-ceramic organics, designed to yield ZrB2 after reaction sintering, has been developed to produce an aqueous-based extrudate for subsequent processing in the CODE system. Pressurelessly sintered test specimens containing 1 wt% PVA binder achieve high relative density ≥ 99%. The viscoelastic response of the extrudate was characterized via spindle rheometry with a small sample adapter. Batches with 1 wt% PVA and 0.5 wt% Methocel show strong shear thinning characteristic, under …


Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas Aug 2016

Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (< 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.


Properties Of Partially Stabilized Zirconia Components Fabricated By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Ming-Chuan Leu, Greg Hilmas, Jeremy Lee Watts Aug 2016

Properties Of Partially Stabilized Zirconia Components Fabricated By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Ming-Chuan Leu, Greg Hilmas, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Ceramic On-Demand Extrusion (CODE) process is a novel additive manufacturing process for fabricating dense ceramic components from aqueous pastes of high solids loading. In this study, 3 mol% Y2O3 stabilized tetragonal zirconia polycrystal (3Y-TZP) parts were fabricated using the CODE process. The parts were then dried in a humidity controlled environmental chamber and sintered under atmospheric pressure. Mechanical properties of the sintered parts were examined using ASTM standard test techniques, including density, Young’s modulus, flexural strength, Weibull modulus, fracture toughness and Vickers hardness. The microstructure was analyzed, and grain size was measured using scanning electron microscopy. …


Laser Line Scan Characterization Of Geometric Profiles In Laser Metal Deposition, Michelle L. Gegel, A. Nisbett, Douglas A. Bristow, Robert G. Landers Aug 2016

Laser Line Scan Characterization Of Geometric Profiles In Laser Metal Deposition, Michelle L. Gegel, A. Nisbett, Douglas A. Bristow, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Metal Deposition (LMD) is an additive manufacturing process in which material is deposited by blowing powdered metal into a melt pool formed by a laser beam. When fabricating parts, the substrate is subjected to motion control such that the melt pool traces a prescribed path to form each part layer. Advantages of LMD include relatively efficient powder usage, the ability to create functionally-graded parts and the ability to repair high-value parts. The process, however, is sensitive to variations in process parameters and a need for feedback measurements and closed-loop control has been recognized in the literature [1, 2]. To …


Selective Laser Sintering Of Low Density, Low Coefficient Of Thermal Expansion Silica Parts, John M. Hostetler, Jonathan T. Goldstein, Augustine M. Urbas, Rodrigo E. Gutierrez, Theresa E. Bender, Charles S. Wojnar, Edward C. Kinzel Aug 2016

Selective Laser Sintering Of Low Density, Low Coefficient Of Thermal Expansion Silica Parts, John M. Hostetler, Jonathan T. Goldstein, Augustine M. Urbas, Rodrigo E. Gutierrez, Theresa E. Bender, Charles S. Wojnar, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a study of selective laser sintering of silica-gel. The objective of this work is to investigate a technique to create free-form, low to zero coefficient of thermal expansion structures. This offers potential cost savings over the conventional casting of large pieces of glass-ceramic followed by machining lightening features. In this paper, A CO2 laser is coupled through a gantry system and focused onto a binder-free silica-gel powder bed (15-40 μm particles). Prior to writing each layer, powder is dispensed by sifting it onto the build platform as opposed to a conventional wiper system. This avoids contacting …


A Smooth Toolpath Generation Method For Laser Metal Deposition, Renwei Liu, Zhiyuan Wang, Yunlu Zhang, Todd E. Sparks, Frank W. Liou Aug 2016

A Smooth Toolpath Generation Method For Laser Metal Deposition, Renwei Liu, Zhiyuan Wang, Yunlu Zhang, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser metal deposition (LMD), also known as direct metal deposition (DMD) or laser engineered net shaping (LENS), which uses a laser beam to form a melt pool on a metallic substrate, into which powder or wire is fed. The conventional contour and zigzag toolpath pattern for LMD are discontinuous at turn points or corner points. The discontinuous toolpath causes uneven deposition, which brings height variation and porosity problems. This paper aims to develop a smooth toolpath generation method for LMD to improve the deposition quality. A parametric curve equation based on trigonometric functions is derived and built. It can be …


Bubble Formation In Additive Manufacturing Of Borosilicate Glass, Junjie Luo, Theresa Bender, Douglas A. Bristow, Robert G. Landers, Jonathan T. Goldstein, Augustine M. Urbas, Edward C. Kinzel Aug 2016

Bubble Formation In Additive Manufacturing Of Borosilicate Glass, Junjie Luo, Theresa Bender, Douglas A. Bristow, Robert G. Landers, Jonathan T. Goldstein, Augustine M. Urbas, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Entrapped bubbles are an important problem in conventional glass manufacturing. It is also a significant factor determining the quality of glass products produced using additive manufacturing (AM). This paper reports on the bubble formation and entrapment in filament-fed AM printing of borosilicate glass. This process involves maintaining a local molten region using a CO2 laser. A 2 mm filament is fed continuously into the molten region while CNC stages position the workpiece relative to the laser and filament feed. Two different bubble regimes are identified in experiments with borosilicate glass. These regimes can be related to different physical phenomena, …


Integration Of Voxel Based And Source Based Representation For Computer Aided Design Of Functional Gradient Materials, Fangquan Wang, Frank W. Liou, Todd E. Sparks Aug 2016

Integration Of Voxel Based And Source Based Representation For Computer Aided Design Of Functional Gradient Materials, Fangquan Wang, Frank W. Liou, Todd E. Sparks

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Functionally Gradient Materials (FGMs) feature smooth transition from one material to another within a single object. FGMs modeling is considered to be one of the new challenges in Computer Aided Design area. To overcome this challenge, this paper presents the integration of a source-based and voxel-based approach to model FGMs. The input of STL format can be meshed and voxelized. The material composition and material varying information in each voxel can be generated from control sources. In addition, surface source is used to define default material information, and several filtering methods, including Gaussian filter, Average filter, are applied to blend …


Effects Of Build Parameters On Compression Properties For Ultem 9085 Parts By Fused Deposition Modeling, Krishna P. Motaparti, Gregory Taylor, Ming-Chuan Leu, K. Chandrashekhara, James Castle, Mike Matlack Aug 2016

Effects Of Build Parameters On Compression Properties For Ultem 9085 Parts By Fused Deposition Modeling, Krishna P. Motaparti, Gregory Taylor, Ming-Chuan Leu, K. Chandrashekhara, James Castle, Mike Matlack

Mechanical and Aerospace Engineering Faculty Research & Creative Works

It has been observed by various researchers that parts fabricated by the Fused Deposition Modeling (FDM) process have anisotropic properties. The research presented in the present paper was aimed to study the compression properties of FDM parts and to comprehend their dependence on build parameters. In this study Ultem 9085 was used as the material to fabricate both solid and sparse-build coupons with variations in build direction, raster angle and air gap. A full factorial experimental design was used to study the individual and combined effects of these build parameters on the mechanical properties of the coupons. The mechanical properties …


A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas Aug 2016

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content ( < 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.


Industrial Robot Trajectory Stiffness Mapping For Hybrid Manufacturing Process, Z. Wang, R. Liu, X. Chen, Todd E. Sparks, Frank W. Liou Jul 2016

Industrial Robot Trajectory Stiffness Mapping For Hybrid Manufacturing Process, Z. Wang, R. Liu, X. Chen, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Resonant Effects In Nanoscale Bowtie Apertures, L. Ding, J. Qin, S. Guo, T. Liu, Edward C. Kinzel, L. Wang Jun 2016

Resonant Effects In Nanoscale Bowtie Apertures, L. Ding, J. Qin, S. Guo, T. Liu, Edward C. Kinzel, L. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.


Surface Modification Of Polycrystalline Diamond Compacts By Carbon Ion Irradiation, Madhu S. K. Mutyala, Lianyi Chen, Ting Chiang Lin, Benjamin R. Maier, Beata Tyburska, Kumar Sridharan, Kornel Ehmann, Xiaochun Li Jun 2016

Surface Modification Of Polycrystalline Diamond Compacts By Carbon Ion Irradiation, Madhu S. K. Mutyala, Lianyi Chen, Ting Chiang Lin, Benjamin R. Maier, Beata Tyburska, Kumar Sridharan, Kornel Ehmann, Xiaochun Li

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Selective modification (e.g. defect creation and amorphization) of diamond surfaces is of interests for functional diamond-based semiconductors and devices. Bombarding the diamond surface with high energy radiation sources such as electron, proton, and neutrons, however, often result in detrimental defects in deep bulk regions under the diamond surface. In this study, we utilized high energy carbon ions of 3 MeV to bombard the polycrystalline diamond compact (PDC) specimen. The resultant microstructure of PDCs was investigated using micro Raman spectroscopy. The results show that the carbon bombardment successfully created point defects and amorphization in a shallow region of ∼500 nm deep …


Continuum And Molecular-Dynamics Simulation Of Nanodroplet Collisions, Raunak Bardia, Zhi Liang, Pawel Keblinski, Mario F. Trujillo May 2016

Continuum And Molecular-Dynamics Simulation Of Nanodroplet Collisions, Raunak Bardia, Zhi Liang, Pawel Keblinski, Mario F. Trujillo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Extent to Which the Continuum Treatment Holds in Binary Droplet Collisions is Examined in the Present Work by using a Continuum-Based Implicit Surface Capturing Strategy (Volume-Of-Fluid Coupled to Navier-Stokes) and a Molecular Dynamics Methodology. the Droplet Pairs Are Arranged in a Head-On-Collision Configuration with an Initial Separation Distance of 5.3 Nm and a Velocity of 3 Ms-1. the Size of Droplets Ranges from 10-50 Nm. Inspecting the Results, the Collision Process Can Be Described as Consisting of Two Periods: A Preimpact Phase that Ends with the Initial Contact of Both Droplets, and a Postimpact Phase Characterized by the Merging, …