Engineering Commons^™

Optimal Control Of Class Of Non-Linear Plants Using Artificial Immune Systems: Application Of The Clonal Selection Algorithm, S. A. Panimadai Ramaswamy, Ganesh K. Venayagamoorthy, S. N. Balakrishnan

Electrical and Computer Engineering Faculty Research & Creative Works

The function of natural immune system is to protect the living organisms against invaders/pathogens. Artificial Immune System (AIS) is a computational intelligence paradigm inspired by the natural immune system. Diverse engineering problems have been solved in the recent past using AIS. Clonal selection is one of the few algorithms that belong to the family of AIS techniques. Clonal selection algorithm is the computational implementation of the clonal selection principle. The process of affinity maturation of the immune system is explicitly incorporated in this algorithm. This paper presents the application of AIS for the optimal control of a class of non-linear …

Experimental Investigation Of Effect Of Environment Temperature On Freeze-Form Extrusion Fabrication, Xiyue Zhao, Michael S. Mason, Tieshu Huang, Ming-Chuan Leu, Robert G. Landers, Greg Hilmas, Samuel J. Easley, Michael W. Hayes

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Freeze-form Extrusion Fabrication (FEF) is an additive manufacturing technique that extrudes ceramic loaded aqueous pastes layer by layer below the paste freezing temperature for component fabrication. A computer controlled 3-D gantry system has been developed for the FEF process. The system includes a temperature control subsystem that allows for fabrication of components below the paste freezing temperature. The low temperature environment allows for larger component fabrication. Comparisons in terms of layer thickness, self-sustaining ability, and system response were performed between 0⁰C and -20⁰C for alumina sample fabrications. The minimum deposition angles without use of support material have been determined for …

Modeling And Validation Of Temperature And Concentration For Rapid Freeze Prototyping, Frances D. Bryant, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Rapid Freeze Prototyping is a solid freeform fabrication process that uses water as the main build material in a cold environment to create three-dimensional parts. A eutectic sugar-water solution (C₆H₁₂O₆ – H₂O) has been used as a sacrificial material in order to create complex 3D parts with features such as overhangs. A study of the interaction of the build and support materials is presented in this paper. The temperature of both materials during deposition and subsequent cooling is modeled using a semi-empirical model and a theoretical model. A concentration model is used to …

Thermocouple Embedding For The Production Of A Substrate For Rapid Manufacturing, Rana Gunaratnam, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper reports the results of a set of experiments testing methods to embed thermocouples during laser deposition. Various operating settings and shielding materials are explored. Temperature readings of the embedded thermocouples are compared with surface temperature readings taken by a non-contact digital pyrometer during the deposition process. Also, possibilities of using this information for system control are discussed.

Variable Powder Flow Rate Control In Laser Metal Deposition Processes, Lie Tang, Jianzhong Ruan, Robert G. Landers, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper proposes a novel technique, called Variable Powder Flow Rate Control (VPFRC), for the regulation of powder flow rate in laser metal deposition processes. The idea of VPFRC is to adjust the powder flow rate to maintain a uniform powder deposition per unit length even when disturbances occur (e.g., the motion system accelerates and decelerates). Dynamic models of the powder delivery system motor and the powder transport system (i.e., five-meter pipe, powder dispenser, and cladding head) are first constructed. A general tracking controller is then designed to track variable powder flow rate references. Since the powder flow rate at …

Modeling And Simulation Of A Laser Deposition Process, Frank W. Liou, Zhiqiang Fan, Heng Pan, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A laser deposition process involves the supply of metallic powders into a laser-heated spot where the powder is melted and forms a melt puddle which quickly solidifies into a bead. In order to design an effective system, the laser beam, the powder beam, and their interactions need to be fully understood. In this paper, the laser-material interaction within the melt pool is reported using a multi-scale model: A macroscopic model to model mass, heat, and momentum transfer. Experiments were also conducted to validate the simulation model.

Numerical Simulation Of The Evolution Of Solidification Microstructure In Laser Deposition, Zhiqiang Fan, Todd E. Sparks, Frank W. Liou, Anand Jambunathan, Yaxin Bao, Jianzhong Ruan, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A predictive model is developed to simulate the evolution of the solidification microstructure during the laser deposition process. The microstructure model is coupled with a comprehensive macroscopic thermodynamic model. This model simulates dendritic grain structures and morphological evolution in solidification. Based on the cellular automata approach, this microstructure model takes into account the heterogeneous nucleation both within the melt pool and at the substrate/melt interface, the growth kinetics, and preferential growth directions of dendrites. Both diffusion and convection effects are included. This model enables prediction and visualization of grain structures during and after the deposition process. This model is applied …

Aqueous-Based Extrusion Fabrication Of Ceramics On Demand, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas, Michael W. Hayes

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Aqueous-Based Extrusion Fabrication is an additive manufacturing technique that extrudes ceramic slurries of high solids loading layer by layer for part fabrication. The material reservoir in a previously developed system has been modified to allow for starting and stopping of extrusion process on demand. Design pros and cons are examined and a comparison between two material reservoir designs is made. Tests were conducted to determine the optimal deposition parameters for starting and stopping of the extrudate on demand. The collected test data is used to create a process model that describes the relationship between ram velocity and material extrusion rate. …

Design Of Embedded Resistance Heating Element Using Rapid Manufacturing Process, Ravi Philip, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper discusses the design of heating element suitable for embedding in a rapid manufacturing process. A specific pattern is built using the laser deposition Process available at the University of Missouri--Rolla. A resistance heating element which is then cast into place using a castable refractory material, which acts as an electrical insulator. An application of this technology is for preheating the substrate before direct metal deposition.

Laser Deposition Cladding On-Line Inspection Using 3-D Scanner, Yu Yang, Todd E. Sparks, Jianzhong Ruan, Lan Ren, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition directly deposits metal cladding to fabricate and repair components. In order to finish the fabrication or repair, 3-D shape of the deposition needs to be inspected, and thus it can be determined if it has sufficient cladding to fabricate a part after deposition process. In the present hybrid system in the Laser Aided Manufacturing Lab (LAMP) at the University of Missouri - Rolla, a CMM system is used to do the inspection. A CMM requires point-by-point contact, which is time consuming and difficult to plan for an irregular deposition geometry. Also, the CMM is a separate device, which …

Cooperative Uav Formation Flying With Obstacle/Collision Avoidance, Xiaohua Wang, Vivek Yadav, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Navigation problems of unmanned air vehicles (UAVs) flying in a formation in a free and an obstacle-laden environment are investigated in this brief. when static obstacles popup during the flight, the UAVs are required to steer around them and also avoid collisions between each other. In order to achieve these goals, a new dual-mode control strategy is proposed: a “safe mode” is defined as an operation in an obstacle-free environment and a “danger mode” is activated when there is a chance of collision or when there are obstacles in the path. Safe mode achieves global optimization because the dynamics of …

Reinforcement Learning Based Output-Feedback Control Of Nonlinear Nonstrict Feedback Discrete-Time Systems With Application To Engines, Peter Shih, Jonathan B. Vance, Brian C. Kaul, Jagannathan Sarangapani, J. A. Drallmeier

Electrical and Computer Engineering Faculty Research & Creative Works

A novel reinforcement-learning based output-adaptive neural network (NN) controller, also referred as the adaptive-critic NN controller, is developed to track a desired trajectory for a class of complex nonlinear discrete-time systems in the presence of bounded and unknown disturbances. The controller includes an observer for estimating states and the outputs, critic, and two action NNs for generating virtual, and actual control inputs. The critic approximates certain strategic utility function and the action NNs are used to minimize both the strategic utility function and their outputs. All NN weights adapt online towards minimization of a performance index, utilizing gradient-descent based rule. …

Management Of An Intelligent Argumentation Network For A Web-Based Collaborative Engineering Design Environment, Xiaoqing Frank Liu, Man Zheng, Ganesh K. Venayagamoorthy, Ming-Chuan Leu

Computer Science Faculty Research & Creative Works

Conflict resolution is one of the most challenging tasks in collaborative engineering design. In our previous research, a web-based intelligent collaborative system was developed to address this challenge based on intelligent computational argumentation. However, two important issues were not resolved in that system: priority of participants and self-conflicting arguments. In this paper, we develop two methods for incorporating priorities of participants into the computational argumentation network: 1) weighted summation and 2) re-assessment of strengths of arguments based on priority of owners of the argument using fuzzy logic inference. In addition, we develop a method for detection of self-conflicting arguments. Incorporation …

Coupled-Mode Theory For Stimulated Raman Scattering In High-Q/Vm Silicon Photonic Band Gap Defect Cavity Lasers, Xiaodong Yang, C. W. Wong

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We examine the dynamics of stimulated Raman scattering in designed high-Q/V_m silicon photonic band gap nanocavities through the coupled-mode theory framework towards optically-pumped silicon lasing. The interplay of other X⁽³⁾ effects such as two-photon absorption and optical Kerr, related free-carrier dynamics, thermal effects, as well as linear losses such as cavity radiation and linear material absorption are included and investigated numerically. Our results clarify the relative contributions and evolution of the mechanisms, and demonstrate the lasing and shutdown thresholds. Our studies illustrate the conditions for continuous-wave and pulsed highly-efficient Raman frequency conversion for practical realization in monolithic silicon …

Concepts For The Nanosat- 5 Satellite Design Competition, Sunil C. Aggarwal

Opportunities for Undergraduate Research Experience Program (OURE)

This paper presents feasible small space satellite missions which are of interest to the U.S. Air Force and can be used to get selected and win the NANOSAT-5 satellite design competition. Some thought on which of these missions can be used by the University of Missouri-Rolla to successfully take part in the competition hate also been presented.

Computational Study Of Laminar Separation Bubble Development Over Supersonic Airfoils At Subsonic Speeds, Josiah D. Elliott

Opportunities for Undergraduate Research Experience Program (OURE)

Laminar Separation Bubbles (LSBs) are regions of separated flow that start near the leading edge of an airfoil and reattach further down the airfoil surface. These regions of separation can appear at low angles of attack and can grow significantly as the angle of attack is increased heavily influencing the flow characteristics over the airfoil. Research on this topic is driven by the supersonic business jet industry which has a particular interest in this type of research due to performance requirements in both the subsonic and supersonic flight regimes. This manuscript is focused on the flow developments near the sharp …

Parallel Machin E Tool Development, Adam Bunton

Opportunities for Undergraduate Research Experience Program (OURE)

The work done during this OURE centered on the parallel machining center that is under development by a research group led by Dr. R. Landers. The specific tasks associated with this research involved the design of several parts, documentation of the processes for assembly and operation, procurement of some materials and stock parts, and involvement with experiments with the machine tool. These various aspects are outlined in the following report, with emphasis on the design of components.

Mechanical Characterization Of Spherical Hydrogels: Contact Diameter Measurement, Joshua Bunch

Opportunities for Undergraduate Research Experience Program (OURE)

In an effort to develop new ophthalmic treatments revolving around the ocular lens, the mechanical characteristics of natural ocular lenses and synthetic models must be determined and compared. One mechanical characteristic that is necessary when making comparisons is the variation of contact circle diameter or contact area with varying strains. A method was used in this experiment to measure the varying contact circle diameter of spherical hydrogels at strains up to 15%. This method could be used to estimate the varying contact diameter of other similar materials such as natural ocular lenses if the precision of the method is improved. …

Efficient Sampling For Non-Intrusive Polynomial Chaos Applications With Multiple Uncertain Input Variables, Serhat Hosder, Robert W. Walters, Michael Balch

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The accuracy and the computational efficiency of a Point-Collocation Non-Intrusive Polynomial Chaos (NIPC) method applied to stochastic problems with multiple uncertain input variables has been investigated. Two stochastic model problems with multiple uniform random variables were studied to determine the effect of different sampling methods (Random, Latin Hypercube, and Hammersley) for the selection of the collocation points. The effect of the number of collocation points on the accuracy of polynomial chaos expansions were also investigated. The results of the stochastic model problems show that all three sampling methods exhibit a similar performance in terms of the the accuracy and the …

Impact-Induced Damage Characterization Of Composite Plates Using Neural Networks, Steve Eugene Watkins, Farhad Akhavan, Rohit Dua, K. Chandrashekhara, Donald C. Wunsch

Electrical and Computer Engineering Faculty Research & Creative Works

Impact-induced damage in fiber-reinforced laminated composite plates is characterized. An instrumented impact tower was used to carry out low-velocity impacts on thirteen clamped glass/epoxy composite plates. A range of impact energies was experimentally investigated by progressively varying impactor masses (holding the impact height constant) and varying impact heights (holding the impactor mass constant). The in-plane strain profiles as measured by polyvinylidene fluoride (PVDF) piezoelectric sensors are shown to indicate damage initiation and to correlate to impact energy. Plate damage included matrix cracking, fiber breakage, and delamination. Electronic shearography validated the existence of the impact damage and demonstrated an actual damage …

Mechanical Fastener Pull-Out In Recycled Plastic Lumber, Ryan Dusheke

Opportunities for Undergraduate Research Experience Program (OURE)

The purpose of this paper is to present test results for the examination of mechanical fastener pull-out in plastic lumber. The testing was performed on both 1 Od galvanized steel nails, nominally 3" long and 0.148" in diameter, and No. 10 flathead low-carbon steel screws, nominally I" long. l "x6" Trimax plastic lumber, produced by US Plastic Lumber, was used for all testing. Tests were performed in each of the three sides of the boards. To evaluate the performance of the materials in varying conditions, testing was performed at -20°f, room temperature, and 125°f.

Multifrequency Eddy Current Inspection Of Corrosion In Clad Aluminum Riveted Lap Joints And Its Effect On Fatigue Life, Shridhar Natarajan, Anthony Chukwujekwu Okafor

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Aging aircraft are prone to corrosion damage and fatigue cracks in riveted lap joints of fuselage skin panels. This can cause catastrophic failure if not detected and repaired. Hence detection of corrosion damage and monitoring its effect on structural integrity are essential. This paper presents multifrequency eddy current (EC) inspection of corrosion damage and machined material loss defect in clad A1 2024-T3 riveted lap joints and its effect on fatigue life. Results of eddy current inspection, corrosion product removal and fatigue testing are presented.

Manufacturing And Characterization Of Soy-Based Pultruded Polyurethane Composites, Rama Bhadra Raju Vuppalapati

Masters Theses

"In the recent past, composites have been finding various applications in civil infrastructure, marine, transportation, automotive and non-automotive applications by replacing metals in structural components. Pultrusion is considered to be a cost effective method for manufacturing composite materials.

Polyurethane resin systems form a good alternative to the conventional styrene based systems in pultrusion due to their better physical, chemical and mechanical properties. Polyols derived from soybean oil along with isocyanates produce polyurethanes that can match in many aspects with one derived from the petrochemical polyols. Even though, polyurethanes have good properties there are lots of challenges like designing unique material …

On-Line Inspection And Thermal Properties Comparison For Laser Deposition Process, Yu Yang

Masters Theses

"This thesis is focused on comparing the laser deposition cladding with intended design model and comparing the effect of laser deposition process on thermal properties with traditional welding process. It is research on two aspects of laser deposition cladding. The first part of the thesis is aimed at solving the geometric inspection of laser deposition cladding, and the second part is for comparing the thermal properties of laser deposition cladding to samples of conventional welding process"--Introduction, page 1.

Product Family Design Knowledge Representation, Aggregation, Reuse, And Analysis, Jyotirmaya Nanda, Henri Thevenot, Timothy W. Simpson, Robert B. Stone, Matt R. Bohm, Steven B. Shooter

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A flexible information model for systematic development and deployment of product families during all phases of the product realization process is crucial for product-oriented organizations. In current practice, information captured while designing products in a family is often incomplete, unstructured, and is mostly proprietary in nature, making it difficult to index, search, refine, reuse, distribute, browse, aggregate, and analyze knowledge across heterogeneous organizational information systems. To this end, we propose a flexible knowledge management framework to capture, reorganize, and convert both linguistic and parametric product family design information into a unified network, which is called a networked bill of material …

Robust/Optimal Temperature Profile Control Of A High-Speed Aerospace Vehicle Using Neural Networks, Vivek Yadav, Radhakant Padhi, S. N. Balakrishnan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An approximate dynamic programming (ADP)-based suboptimal neurocontroller to obtain desired temperature for a high-speed aerospace vehicle is synthesized in this paper. a 1-D distributed parameter model of a fin is developed from basic thermal physics principles. ldquoSnapshotrdquo solutions of the dynamics are generated with a simple dynamic inversion-based feedback controller. Empirical basis functions are designed using the ldquoproper orthogonal decompositionrdquo (POD) technique and the snapshot solutions. a low-order nonlinear lumped parameter system to characterize the infinite dimensional system is obtained by carrying out a Galerkin projection. an ADP-based neurocontroller with a dual heuristic programming (DHP) formulation is obtained with a …

Method Of Metallurgically Bonding Articles And Article Therefor, Hai-Lung Tsai, P.-C. Wang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An article suitable for metallurgical bonding having a first part having a lower surface, and a second part having an upper surface is disclosed. The lower surface of the first part is disposed at the upper surface of the second part to provide for a faying surface thereat. The faying surface has a plurality of channels having a depth equal to or greater than about 1 micron and equal to or less than about 1000 microns. The article is suitable for metallurgical bonding at the faying surface.

Determination Of Laser Absorption Coefficients Of Gas Mixtures Using An Ab Initio Md Model, Zhi Liang, Hai-Lung Tsai, Lan Jiang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In an Effort to Study the Laser Induced Dissociation of Gas Mixtures for an Ongoing Research Project on Diamond Thin Film Coating using Multiple Lasers, It is Necessary to Determine the Absorption Coefficient of Laser Energy by CO2 Gas. an Ab Initio Molecular Dynamics (AIMD) Model is Used to Determine the Laser Absorption Coefficient of CO2 Gas as a Function of Laser Wavelength and Gas Temperature. the Translational, Rotational, and Vibration Motions of Molecules Are All Taken into Account in Our Model. the Intra-Molecular Potential Energy is Obtained by Solving the Kohn-Sham Equation. the Projector-Augmented Wave (PAW) Exchange-Correlation Potential Function …

Incorporating The Effects Of Magnetic Saturation In A Coupled-Circuit Model Of A Claw-Pole Alternator, Hua Bai, Steven Pekarek, Jerry L. Tichenor, Walter Eversman, Duane J. Buening, Gregory R. Holbrook, Ronald J. Krefta

Electrical and Computer Engineering Faculty Research & Creative Works

A method of representing the effects of magnetic saturation in a coupled-circuit model of a claw-pole alternator is presented. In the approach considered, the airgap flux density produced by each winding is expressed as a function of magnetic operating point. A challenge in the implementation is that the airgap flux densities consist of several significant harmonics, each of which changes at a distinct rate as iron saturates. Despite this complication, it is shown that relatively simple measurements can be used to determine model parameters. The model is implemented in the analysis of several alternator/rectifier systems using a commercial state-model-based circuit …

Near Optimal Output-Feedback Control Of Nonlinear Discrete-Time Systems In Nonstrict Feedback Form With Application To Engines, Peter Shih, Brian C. Kaul, Jagannathan Sarangapani, J. A. Drallmeier

Electrical and Computer Engineering Faculty Research & Creative Works

A novel reinforcement-learning based output-adaptive neural network (NN) controller, also referred as the adaptive-critic NN controller, is developed to track a desired trajectory for a class of complex nonlinear discrete-time systems in the presence of bounded and unknown disturbances. The controller includes an observer for estimating states and the outputs, critic, and two action NNs for generating virtual, and actual control inputs. The critic approximates certain strategic utility function and the action NNs are used to minimize both the strategic utility function and their outputs. All NN weights adapt online towards minimization of a performance index, utilizing gradient-descent based rule. …