Engineering Commons^™

Control Of Single- And Dual-Probe Atomic Force Microscopy, Muthukumaran Loganathan

Doctoral Dissertations

“Atomic force microscope (AFM) is one of the important and versatile tools available in the field of nanotechnology. It is a type of probe-based microscopy wherein an atomically sharp tip, mounted on the free end of a microcantilever, probes the surface of interest to generate 3D topographical images with nanoscale resolution. An integral part of the AFM is the feedback controller that regulates the probe deflection in the presence of surface height changes, enabling the control action to be used for generating topographical image of the sample. Besides sensing, the probe can also be used as a mechanical actuator to …

Continuous Focusing And Separation Of Microparticles With Acoustic And Magnetic Fields, Ran Zhou

Doctoral Dissertations

"Microfluidics enables a diverse range of manipulations (e.g., focusing, separating, trapping, and enriching) of micrometer-sized objects, and has played an increasingly important role for applications that involve single cell biology and the detection and diagnosis of diseases. In microfluidic devices, methods that are commonly used to manipulate cells or particles include the utilization of hydrodynamic effects and externally applied field gradients that induce forces on cells/particles, such as electrical fields, optical fields, magnetic fields, and acoustic fields.

However, these conventional methods often involve complex designs or strongly depend on the properties of the flow medium or the interaction between the …

Event-Triggering Architectures For Adaptive Control Of Uncertain Dynamical Systems, Ali Talib Oudah Albattat

Doctoral Dissertations

"In this dissertation, new approaches are presented for the design and implementation of networked adaptive control systems to reduce the wireless network utilization while guaranteeing system stability in the presence of system uncertainties. Specifically, the design and analysis of state feedback adaptive control systems over wireless networks using event-triggering control theory is first presented. The state feedback adaptive control results are then generalized to the output feedback case for dynamical systems with unmeasurable state vectors. This event-triggering approach is then adopted for large-scale uncertain dynamical systems. In particular, decentralized and distributed adaptive control methodologies are proposed with reduced wireless network …

Characterization And Numerical Simulation Of The Microstructural And Micromechanical Viscoelastic Behavior Of Oil Sands Using The Discrete Element Method, Eric Kofi Gbadam

Doctoral Dissertations

"Oil sands are naturally geologic formations of predominantly quartz sand grains whose void spaces are filled with bitumen, water, and dissolved gases. The electric rope shovel is the primary equipment used for excavating the Athabasca oil sand formations. The equipment's static and dynamic loads are transferred to the formation during excavation and propel. These loads cause ground instability leading to sinkage or rutting, crawler wear, and fracture failures. These problems result in unplanned downtimes, production losses, and high maintenance costs. In order to address these problems, there is a need to develop valid models that capture the behavior and performance …

Reliability Prediction In Early Design Stages, Yao Cheng

Doctoral Dissertations

"In the past, reliability is usually quantified with sufficient information available. This is not only time-consuming and cost-expensive, but also too late for occurred failures and losses. For solving this problem, the objective of this dissertation is to predict product reliability in early design stages with limited information. The current research of early reliability prediction is far from mature. Inspired by methodologies for the detail design stage, this research uses statistics-based and physics-based methodologies by providing general models with quantitative results, which could help design for reliability and decision making during the early design stage. New methodologies which accommodate component …

Dynamic Electromechanical Characterization Of Ferroelectrics At Cryogenic Temperatures, William Kent Hays

Masters Theses

"Electromechanical coupling in ferroelectric materials has given rise to a myriad of technological applications. Through the complex domain structure of ferroelectrics materials, which are typically stiff and have low damping, can exhibit significant structural damping. The applications for a material with a relatively large Young’s modulus and the ability to damp out vibrations would be useful for structures, more specifically, aerospace structures. The dynamic mechanical properties of ferroelectrics, particularly mechanical properties while an electric field is applied, are not well understood. This is due in part to the lack of experimental methods to measure such properties. Even with recent advancements …

Ti-Fe Intermetallics Analysis And Control In Joining Titanium Alloy And Stainless Steel By Laser Metal Deposition, Wei Li

Masters Theses

"Direct fusion joining titanium alloy and stainless steel can cause brittle Ti-Fe intermetallics which compromise the mechanical properties of diffusion bonds between titanium alloys and stainless steel. Therefore, filler metals are required as transition layers. In this research, stainless steel metallic powder was directly deposited on the titanium alloy substrate by laser beam, the Ti-Fe intermetallic phases formed in this process were investigated through analyzing fracture morphology, phase identification, and Vickers Hardness Number (VHN). After that, Laser Metal Deposition (LMD) was applied to explore a new fabricating process to join Ti6Al4V and SS316. A transition composition route was introducedTi6Al4V → …

Design And Analysis Of A Passive Heat Removal System For A Small Modular Reactor Using Star Ccm+, Raymond Michael Fanning

Masters Theses

"Next generation nuclear power plants, specifically small modular reactor designs, are the best alternative to fossil fuels for power generation due to their power density and low carbon emissions and constant awareness of safety concerns. A promising safety feature of new designs is the removal of heat by passive systems in accident scenarios. The passive systems require no moving parts and no intervention by personnel. These systems must be accurately simulated for better understanding of the heat transport phenomena: natural convection cooling. Due to the fact that most work developing these passive heat removal systems are proprietary information, a passive …

Cyber-Physical Manufacturing Cloud: An Efficient Method Of Building Digital Twin For 3d Printer By Adapting Mtconnect Protocol, Liwen Hu

Masters Theses

"The common modeling of a virtual machine is using an information model to describe the physics of machines. The integration of digital twins into productive cyber-physical cloud manufacturing (CPCM) systems imposes strict requirements such as reducing overhead and saving resources for the systems. In this paper, we investigate a new method for building cloud-based digital twins (CBDT), which can be adapted to the CPCM platform. Our method helps reduce computing resources in the processing center and guarantees the fastest speed of the interactions between the human users and physical machines. We introduce a knowledge resource center (KRC) built on a …

Diffusion And Mechanical Characterization Of Nanoparticle-Enabled Diffusion Controlled Materials, Joseph Louis Volpe

Masters Theses

"Nanoparticle-enabled diffusion control has been shown to rapidly refine multiphase microstructures during slowly cooled casting. This thesis characterizes the diffusion and the mechanical properties of nanoparticle-enabled diffusion controlled materials. To characterize diffusion properties, in situ characterization is performed to verify the nanoparticle enabled diffusion control mechanism. Materials with nanoparticles were observed to decrease the diffusion coefficient by at least one order of magnitude under similar melting conditions as compared to materials without nanoparticles. To understand mechanical properties, the nanoparticles that assembled at the growing interface were characterized under mechanical tensile stress. Nanoparticle-enabled interfaces were observed to improve the interface bond …

Error Mapping Of Build Volume In Selective Laser Melting, Ninad Kulkarni

Masters Theses

“Selective laser melting is one of the commonly used additive manufacturing processes employed for production of functional part. Therefore, quality aspects such as dimensional accuracy have become a point of great interest. Like all of the other additive manufacturing processes selective laser melting process suffers from the issue if having wide range of process parameters making the process control a complex task. Additionally, issues specific to the selective laser melting process such as position dependency of accuracy of the part, makes it difficult to predict the resulting dimensional inconsistencies in the part manufactured by this processes. This research is an …

Processing, Microstructure, And Mechanical Properties Of Zirconium Diboride-Molybdenum Disilicide Ceramics And Dual Composite Architectures, Ryan Joseph Grohsmeyer

Doctoral Dissertations

"This research had two objectives: characterization of processing-microstructure-mechanical property relationships of conventional ZrB₂-MoSi₂ ceramics at room temperature (RT) and 1500⁰C in air, and fabrication of ZrB₂-MoSi₂ dual composite architectures (DCAs) for use near 1500⁰C. Elastic moduli, fracture toughness, and flexure strength were measured at RT and 1500⁰C for 15 ZrB₂-MoSi₂ ceramics hot pressed using fine, medium, or coarse ZrB₂ starting powder with 5-70 vol.% MoSi₂, referred to as FX, MX, and CX respectively where X is the nominal MoSi₂ content. MoSi₂ decomposed during sintering, resulting in …

Optimal Design And Freeform Extrusion Fabrication Of Functionally Gradient Smart Parts, Amir Ghazanfari

Doctoral Dissertations

"An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density was developed. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Sample parts made of alumina and fully stabilized zirconia were produced using this process and their mechanical properties including density, strength, Young's modulus, Weibull modulus, toughness, and hardness were examined. Microstructural evaluation was also performed to measure the grain size, and critical flaw sizes were obtained. The results indicate that the proposed method enables fabrication of geometrically complex parts with superior mechanical properties. Furthermore, several methods were developed to increase the productivity of the CODE process and enable manufacturing of functionally graded materials with an optimum distribution of material composition. As an application of the CODE process, advanced ceramic components with embedded sapphire optical fiber sensors were fabricated and properties of parts and sensors were evaluated using standard test methods"--Abstract, page iv.

Thermomechanical Fatigue Life Investigation Of An Ultra-Large Mining Dump Truck Tire, Wedam Nyaaba

Doctoral Dissertations

The cost benefits associated with the use of heavy mining machinery in the surface mining industry has led to a surge in the production of ultra-large radial tires with rim diameters in excess of 35 in. These tires experience fatigue failures in operation. The use of reinforcing fillers and processing aids in tire compounds results in the formation of microstructural inhomogeneity in the compounds and may serve as sources of crack initiation in the tire. Abrasive material cutting is another source of cracks in tires used in mining applications. It suffices, then, to assume that every material plane in the …

Numerical And Experimental Study Of New Designs Of All-Vanadium Redox Flow Batteries For Performance Improvement, Mohammed Abdulkhabeer Ali Al-Yasiri

Doctoral Dissertations

"Energy storage is envisioned as a key part of a renewable energy solution incorporated in a grid that overcomes two critical limits of renewable energy: intermittency and uncertainty. Among various technologies, a vanadium redox flow battery (VRFB) offers a promise because of its unique features such as long cycle life, separation of energy and power ratings, and capability of a deep discharge. The remaining challenges, however, include the limited application due to low energy density and complicated geometries. The complex geometry makes it difficult to optimize the performance and can cause a serious concern about leakage of the liquid. The …

Repair Of Metallic Components Using Hybrid Manufacturing, Renwei Liu

Doctoral Dissertations

"Many high-performance metal parts users extend the service of these damaged parts by employing repair technology. Hybrid manufacturing, which includes additive manufacturing (AM) and subtractive manufacturing, provides greater build capability, better accuracy, and surface finish for component repair. However, most repair processes still rely on manual operations, which are not satisfactory in terms of time, cost, reliability, and accuracy. This dissertation aims to improve the application of hybrid manufacturing for repairing metallic components by addressing the following three research topics. The first research topic is to investigate and develop an efficient best-fit and shape adaption algorithm for automating 3D models' …

Manufacturing Of Advanced Continuous Fiber Reinforced Composites For High Temperature Applications, James Robert Nicholas

Doctoral Dissertations

"New resin systems have enabled composites to be considered as attractive alternatives in structural applications that require material to be stronger, lighter and/or more resilient to environmental effects. The current work is on the development of processes to produce continuous fiber reinforced materials from two state of the art resin systems. Two processes were developed to produce continuous fiber reinforced ceramic materials from a preceramic polymer. The first was a vacuum forming process developed using the out-of-autoclave polymer composite manufacturing technique in conjunction with the polymer infiltration and pyrolysis process to produce ceramic composite material of zirconium diboride-silicon carbide reinforced …

Volumetric Error Compensation For 5-Axis Machine Tools, Jennifer Ruth Creamer

Doctoral Dissertations

"This work presents a geometric error compensation method for large 5-axis machine tools. The compensation method presented here uses tool tip measurements recorded throughout the axis space to construct a position-dependent geometric error model that can easily be used for error compensation. The measurements are taken using a laser tracker, permitting rapid error data gathering at most locations in the axis space. First two model types are compared for generating table-based error compensation and experimental results are presented. Table-based compensation is then extended to machine tool controller types with restrictions on the number or combination of compensation tables using an …

Bio-Inspired Flow Fields For Pem Fuel Cells- Decoupling Pressure And Distribution Effects On Performance And Identifying Design Opportunities, Joshua David Heck

Masters Theses

"The performance of Polymer Electrolyte Membrane Fuel Cells (PEMFCs) is significantly impacted by flow distributor geometry. The effects of flow distributor geometry on PEMFCs was explored in two ways in this study. Firstly, the relative effects of pressure and distribution characteristics of different flow fields on fuel cell unit and system level performance were considered. A method of decoupling these effects was proposed and demonstrated by application to the traditional serpentine and parallel flow field designs.The performance of these two designs were modeled computationally and it was shown that, of the 17% better performance of the serpentine design, 12% was …

Additive Manufacturing Of Glass Using A Filament Fed Process, Junjie Luo

Doctoral Dissertations

"There are many scientific and engineering applications of glass including optics, communications, electronics, and hermetic seals, there has been minimal research towards the Additive Manufacturing (AM) of transparent glass parts. The special thermal and optical properties of glasses make them hard to be printed using conventional AM techniques. In this dissertation, two different AM techniques for glass AM were developed, Selective Laser Melting (SLM) and filament fed process.

Semi-transparent parts were printed with SLM process. However, the filament fed process was found to be more robust and promising for printing optically transparent glass parts. Therefore, this dissertation is focused on …

Wrinkling Of Functionally Graded Sandwich Structures Subject To Biaxial And In-Plane Shear Loads, Harold Costa

Masters Theses

"Benefits of a functionally graded core increasing wrinkling stability of sandwich panels have been demonstrated in a recent paper [1] where a several-fold increase in the wrinkling stress was observed, without a significant weight penalty, using a stiffer core adjacent to the facings. In the present paper wrinkling is analyzed in case where the facings are subject to biaxial compression and/or in-plane shear loading and the core is arbitrary graded through-the-thickness. Two issues addressed are the effect of biaxial or in-plane shear loads on wrinkling stability of panels with both graded and ungraded core and the verification that functional grading …

Cathodic Protection Measurement Through Inline Inspection Technology Uses And Observations, Briana Ley Ferguson

Masters Theses

"This research supports the evaluation of an impressed current cathodic protection (CP) system of a buried coated steel pipeline through alternative technology and methods, via an inline inspection device (ILI, CP ILI tool, or tool), in order to prevent and mitigate external corrosion. This thesis investigates the ability to measure the current density of a pipeline's CP system from inside of a pipeline rather than manually from outside, and then convert that CP ILI tool reading into a pipe-to-soil potential as required by regulations and standards. This was demonstrated through a mathematical model that utilizes applications of Ohm's Law, circuit …