Engineering Commons^™

A Study On High-Frequency Bending Fatigue, Microhardness, Tensile Strength, And Microstructure Of Parts Made Using Atomic Diffusion Additive Manufacturing (Adam) And Additive Friction Stir Deposition (Afsd), Hamed Ghadimi

LSU Doctoral Dissertations

This dissertation reports the findings of several studies on the mechanical and microstructural properties of parts made using atomic diffusion additive manufacturing (ADAM) and additive friction stir deposition (AFSD). The design of a small-sized bending-fatigue test specimen for an ultrasonic fatigue testing system is reported in Chapter 1. The design was optimized based on the finite element analysis and analytical solution. The stress–life (S–N) curve is obtained for Inconel alloy 718. Chapter 2 presents the findings of ultrasonic bending-fatigue and tensile tests carried out on the ADAM test specimens. The S-N curves were created in the very high-cycle fatigue regime. …

Enhancing Bridge Resilience And Overheight Vehicle Mitigation Through Innovative Sacrificial Cushion Systems, Aly Mousaad Aly, Marc Hoffmann

Faculty Publications

Transportation departments have made significant strides in addressing the challenges posed by the increasing weights of trucks on bridges. While there is a growing awareness of overheight vehicle collisions with bridges, implementing effective countermeasures remains limited. The susceptibility of bridges to damage from such collisions is on the rise, further exacerbated by unpredictable lateral impact forces. This study employs nonlinear impact analysis to assess the response of an unprotected vehicle-girder model, yielding realistic deformation outcomes comparable to observed impacts on the US-61 bridge. Predictions for a truck traveling at 112.65 km/h indicate deformations of 0.229 m, 0.161 m, and 0.271 …

An Investigation Into The Challenges Of Contemporary Additive Manufacturing: Insights Into The Metallurgical Response Of Materials And Relevant Solution, Huan Ding

LSU Doctoral Dissertations

Additive Manufacturing (AM) has gained attention in recent years due to its unique capabilities in the fabrication of complex parts. As with any new research, there is still a lack of sufficient understanding in the field of additive manufacturing, and further investigation is needed to solve existing problems. Ultimately, the aim is to enable the widespread use of AM components across various industries.

Chapter One provides a brief introduction to the background and current bottlenecks of additive manufacturing technology. Chapter two focuses on the development of high-strength 7075 aluminum alloy (Al7075) for Fused Deposition Modeling and Sintering (FDMS) technology. Al7075 …

Structural Health Monitoring And Repair Of Welded Thermoplastic Composite Joints Using Embedded Multifunctional Films, Wencai Li

LSU Doctoral Dissertations

Thermoplastic composites (TPCs) have gained widespread use, particularly in large or integrated structural components, necessitating effective joining techniques. Fusion bonding (welding) has emerged as a suitable method for TPCs due to their ability to be reshaped through heating and cooling, eliminating the need for mechanical fasteners, long curing times, and extensive surface preparation. Among the welding techniques, ultrasonic welding (USW) stands out for its fast-cycling time and potential for automating large-scale structures, thereby reducing energy consumption. However, limited industrial applications of USW in this context require further knowledge to instill confidence in the process. Moreover, composite structures are susceptible to …

A Multi-Aerial Vehicle Platform For Testing Collaborative Mobility Formation Controllers, Matthew Snellgrove

LSU Master's Theses

Multi-agent systems have potential applications in a multitude of fields due to their ability to perform complex tasks with a high degree of robustness. Decentralized systems are multi-agent systems where sensing, control, and communication responsibilities are distributed amongst the agents giving this scheme a particularly high potential for robustness, adaptability, and complexity; however, this comes with its own list of challenges. Formation control is a topic in multi-agent systems that aims to have the agents moving as a virtual rigid body through space. In the literature, there have been successful implementation of formation control algorithms on robot agents in both …

Empowering Student Success: Unlocking The Potential Of Project-Based Steel Design Education, Aly Mousaad Aly

Faculty Publications

In the pursuit of student success, it is essential to acknowledge that a singular teaching style does not universally cater to all students. The educator's crucial role lies in creating an optimal learning environment that fosters students' endeavors to excel. This endeavor transcends mere classroom success or employment prospects, encompassing a broader impact on societal well-being. An experiential learning approach, where students actively engage in practical tasks, emerges as the most effective mode of instruction. Integrating project-based learning activities into the curriculum holds immense potential for enhancing student learning. Additionally, the utilization of analysis software tools like FTool and STAAD …

Shape Memory Polymer-Based Multifunctional Syntactic Foams, Siavash Sarrafan

LSU Doctoral Dissertations

With the increase in popularity of shape memory polymers (SMPs), especially in applications such as aerospace, textile, biomedical engineering, and even structures, the weight of the material and the devices made with it has always been a crucial factor. Using the shape memory polymer as a matrix to make a syntactic foam is one of the best and most affordable approaches to creating a lighter material that still has the shape memory effect. The addition of particles of different stiffness, strength, and size, with variable fractions, creates a composite that enables engineering the mechanical, as well as other physical and …

Cable Decoupling And Cable-Based Stiffening Of Continuum Robots, Parsa Molaei

LSU Master's Theses

Cable-driven continuum robots, which are robots with a continuously flexible backbone and no identifiable joints that are actuated by cables, have shown great potential for many applications in unstructured, uncertain environments. However, the standard design for a cable-driven continuum robot segment, which bends a continuous backbone along a circular arc, has many compliant modes of deformation which are uncontrolled, and which may result in buckling or other undesirable behaviors if not ameliorated. In this study, a detailed approach for using additional cables to selectively stiffen planar cable-driven robots without substantial coupling to the actuating cables is investigated. A mechanics-based model …

A Machine Learning Approach To Robotic Additive Manufacturing Of Uv-Curable Polymers Using Direct Ink Writing, Luis A. Velazquez

LSU Master's Theses

This thesis presents the design and implementation of a robotic additive manufacturing system that uses ultraviolet (UV)-curable thermoset polymers. Its design considers future applications involving free-standing 3D printing by means of partial UV curing and the fabrication of samples that are reinforced with fillers or fibers to manufacture complex-shape objects.

The proposed setup integrates a custom-built extruder with a UR5e collaborative manipulator. The capabilities of the system were demonstrated using Anycubic resin formulations containing fumed silica (FS) at varying weight fractions from 2.8 to 8 wt%. To fully cure the specimens after fabrication, a UV chamber was used. Then, measurements …

Improvements To The Automatic Calibration Of Digital Focusing Color Schlieren Systems, Robert C. Frazee

LSU Master's Theses

As a diagnostic method, Schlieren imaging offers the unique ability to visualize flows with a completely non-intrusive method. By visualizing small changes in the refractive index of a fluid, Schlieren imaging is able to visualize changes in temperature, pressure, and composition. While historic Schlieren methods have been limited to providing largely qualitative information, modern Schlieren methods are able to extract quantitative information from flow phenomena. This is possible through either Background Oriented Schlieren (BOS) or Digital Focusing Color Schlieren (DFCS) methods. While BOS is relatively flexible, it requires a large amount of computational effort to process each frame of captured …

Application Of Direct Feedback Tunable Diode Laser Absorption Spectroscopy Within A Hybrid Rocket Combustor, Connor Becnel

LSU Master's Theses

With interest in space travel and space-related science increasing in recent years, significant efforts to reduce the cost and increase the safety of rocket motors have become commonplace. Liquid rockets are currently the most commonly used system, but there is interest in the reduced complexity of hybrid rockets. For these hybrid rocket motors to become the norm, extensive research on their complex boundary layer combustion needs to be performed. Modeling these hybrid systems is of much interest to companies developing rocket motors; ultimately, small-scale experiments will help validate their behavior. This paper covers the application of a near-infrared tunable diode …

Control And Planning For Mobile Manipulators Used In Large Scale Manufacturing Processes, Joshua T. Nguyen

LSU Master's Theses

Sanding operations in industry is one of the few manufacturing tasks that has yet to achieve automation. Sanding tasks require skilled operators that have developed a sense of when a work piece is sufficiently sanded. In order to achieve automation in sanding with robotic systems, this developed sense, or intelligence, that human operators have needs to be understood and implemented in order to achieve, at the minimum, the same quality of work. The system will also need to have the equivalent reach of a human operator and not be constrained to a single, small workspace. This thesis developed solutions for …

Predictive Thermal Modeling And Characterization Of Ultrasonic Consolidation Process For Thermoplastic Composites, Madeline Kirby

LSU Master's Theses

Ultrasonic consolidation (USC) of thermoplastic composites (TPCs) is a highly attractive and promising method to manufacture high-performance composites. This work focuses on USC of dry carbon fiber (CF) fabrics with high-temperature polyphenylene sulfide (PPS) films. Experimental trials to assess feasibility of the process are time-consuming. Consequently, a predictive thermal model would facilitate process parameters selection to reduce expensive trial-and-error approaches. This paper presents a 2D finite element model of samples under consolidation, incorporating equations for viscoelastic heating, matrix phase change, and material properties. Theoretical temperature profiles for nodes of interest were compared to the corresponding experimental temperature curves for various …

Tunable Passive Shock And Vibration Isolators For Rotational Isolation, Chase B. Lemaire

LSU Master's Theses

Shock and vibration isolation are a critical need in helmets, which are widely used to protect athletes, workers, soldiers, and astronauts. Passive vibration isolation systems are a good option when mass and volume should be minimized and when the experienced loadings can be predicted. However, it is frequently challenging to find materials and structures which exhibit the optimal vibration and impact isolation properties for an application. As a case study illustrating a novel design paradigm for rotational shock absorption, a family of optimal solutions for the physical properties of American football helmets is presented. Lumped parameter Simulink models simulate a …

Micro Heat Exchanger To Cool Cerebrospinal Fluid For Brain Injury Treatment, Sachin Dahiya

LSU Master's Theses

Hypothermia is accepted as a method to preserve cells and tissue. Clinical evidence shows that administration of hypothermia could lead to neuroprotection after cardiac arrest. Non-invasive methods such as surface cooling devices, drugs and cold liquid ventilation are available to induce hypothermia. These approaches for achieving hypothermia have not been optimized yet. The surface cooling methods are generally slow and may lead to additional thermal shock to the body. Here, we propose a rapid, selective cooling method for the brain using a micro heat exchanger to cool the cerebrospinal fluids (CSF). We designed and 3D printed a U-type heat exchanger …

A Case Study Of Protecting Bridges Against Overheight Vehicles, Aly Mousaad Aly, Marc Hoffmann

Faculty Publications

Most transportation departments have recognized and developed procedures to address the ever-increasing weights of trucks traveling on bridges in service today. Transportation agencies also recognize the issues with overheight vehicles’ collisions with bridges, but few stakeholders have definitive countermeasures. Bridges are becoming more vulnerable to collisions from overheight vehicles. The exact response under lateral impact force is difficult to predict. In this paper, nonlinear impact analysis shows that the degree of deformation recorded through the modeling of the unprotected vehicle-girder model provides realistic results compared to the observation from the US-61 bridge overheight vehicle impact. The predicted displacements are 0.229 …

Thermal Simulation Of Additive Manufacturing From G-Code, Noah Foster

Honors Theses

No abstract provided.

Dynamic Design And Simulation Of Mechanical Baseball Launcher, Camille Wetekamm

Honors Theses

No abstract provided.

Analytical, Numerical, And Computational Simulation Of The Free Convection Cooling Of An Electronics Enclosure For Assistive Painting Device, Jack Clement

Honors Theses

No abstract provided.

Droplet-Based Fuel Property Measurements, Wanjun Dang

LSU Doctoral Dissertations

Ongoing work to find renewable biofuels to function as drop-in replacements or blending components with gasoline has identified a large number of fuel candidates. Given the vast number of potential biomass-derived fuel molecules and limited sample sizes, screening tools are required to down-select candidate fuels having desired physical properties to ensure good engine performance. This work investigates approaches for rapid screening of candidate fuels using micro-liter sample sizes targeting four properties -- surface tension, viscosity, heat of vaporization (HOV), and vapor pressure. Measurement techniques for fuel properties are developed based on unit phenomena for liquid fuel droplets including droplet oscillation …

Laser Surface Treatment And Laser Powder Bed Fusion Additive Manufacturing Study Using Custom Designed 3d Printer And The Application Of Machine Learning In Materials Science, Hao Wen

LSU Doctoral Dissertations

Selective Laser Melting (SLM) is a laser powder bed fusion (L-PBF) based additive manufacturing (AM) method, which uses a laser beam to melt the selected areas of the metal powder bed. A customized SLM 3D printer that can handle a small quantity of metal powders was built in the lab to achieve versatile research purposes. The hardware design, electrical diagrams, and software functions are introduced in Chapter 2. Several laser surface engineering and SLM experiments were conducted using this customized machine which showed the functionality of the machine and some prospective fields that this machine can be utilized. Chapter 3 …

An Improved Earned Value Management Method Integrating Quality And Safety, Brian Briggs

LSU Doctoral Dissertations

The construction industry invests significant time and money to improve quality and safety while reducing cost and schedule impacts. The industry has a sincere desire to improve construction project management methods to improve efficiency. Historically, quality and safety underperformances result from undermanaged quality control and safety activities. The cost and schedule impacts associated with poor quality work have always had an impact on construction operations. The unprecedented challenges and uncertainties of COVID-19 highlighted the need to improve the Earned Value Management (EVM) method within construction to reflect these quality and safety activities. The central goal of this dissertation is to …

Performance Evaluation Of Gas Lift Valves Using Numerical Simulation, Felipe Simoes Maciel

LSU Master's Theses

This work aimed to assess the performance of two numerical simulation methods to replicate flow capacity test (FCT) results and predict the flow coefficient (Cv) and critical pressure ratio (Rcp) of gas lift valves (GLVs). FCT's use a modified GLV with an adjustable stem positioning system to obtain pressure as a function of flow rate for different stem positions to calculate Cv and Rcp. Therefore, this study used both a one-dimensional (1D) mechanistic model and computational fluid dynamics (CFD) to predict the same variable from the FCT without tests using modified GLVs. This methodology demonstrates accurate results, which were compared …

An Investigation Of The Effects Of Variable Magnetic Field Gradients On Soot And Co Emissions From Non-Premixed Hydrocarbon Flames, Edison Ekperechukwu Chukwuemeka

LSU Doctoral Dissertations

The interaction of the paramagnetic species in a combustion process with the mag- netic field placed in the vicinity of non-premixed flames affects the characteristics of the non-premixed flames - flame height and flame lift-off height. However, the effect of this magnetic interaction on the pollutants generated by the flame is unknown.

In general, pollutant formation is promoted in most combustion systems due to in- complete combustion of the hydrocarbon due to improper mixing. Since paramagnetic combustion species such as O2, O, OH, etc interacts with magnetic fields and possess a preferential motion direction, imposing magnetic field on non-premixed flames …

Lean Implementation In An Aquatic Cryopreservation Laboratory, Jennafer Zimmerman

Honors Theses

No abstract provided.

Solid State Synthesis And Characterization Of Apatite Based Ceramic Waste Form For The Immobilization Of Radioactive Iodine, Md Imdadul Islam

LSU Doctoral Dissertations

The growing demand for nuclear power in the United States and worldwide is accountable for addressing the major concern of radioactive waste, involving the technical challenges of maintaining the nuclear fuel cycle and immobilizing high-level wastes for safe disposal in geological storage. The appropriate selection of waste forms for spent nuclear fuel such as fission products and radionuclides can be effective means for a feasible and sustainable nuclear fuel cycle. But highly volatile radionuclides such as iodine (129) are of specific concern due to its extraordinary long half-life (15.7 million years). Due to its poor solubility and high volatility at …

Study Of Laser Based Additive Manufacturing For Titanium And Copper Alloys, Congyuan Zeng

LSU Doctoral Dissertations

Material processing by laser is increasingly applied in industrial applications for its outstanding characteristics, such as localized heating, high efficiency, and high manufacturing precision. In this study, two kinds of laser material processing strategies were investigated, namely laser surface engineering and laser-powder-bed fusion additive manufacturing, with pure titanium and copper alloys as target materials, respectively.

For laser surface engineering related studies, the work includes the investigation of the dynamic interactions between titanium and pure nitrogen or ambient air under transient laser processing conditions. Thanks to the in-situ synchrotron X-ray diffraction tests, the high-temperature reaction steps between titanium and pure nitrogen/ambient …

Accelerated Controller Tuning For Wind Turbines Under Multiple Hazards, Aly Mousaad Aly, Milad Rezaee

Faculty Publications

During their lifecycle, wind turbines can be subjected to multiple hazard loads, such as high-intensity wind, earthquake, wave, and mechanical unbalance. Excessive vibrations, due to these loads, can have detrimental effects on energy production, structural lifecycle, and the initial cost of wind turbines. Vibration control by various means, such as passive, active, and semi-active control systems provide crucial solutions to these issues. We developed a novel control theory that enables semi-active controller tuning under the complex structural behavior and inherent system nonlinearity. The proposed theory enables the evaluation of semi-active controllers’ performance of multi-degrees-of-freedom systems, without the need for time-consuming …

A Feedback-Based Pneumatic Compression System For Effective Lymphedema Management, Mohammad Imrul Kayes

LSU Master's Theses

Bioimpedance analysis (BIA) is a method of detecting lymphedema- a debilitating medical condition involving swelling of the extremities. Pneumatic compression devices are frequently used in the compression treatment of lymphedema. Although existing compression technology provides relief of symptoms, it has limitations in terms of ease-of-use, portability, and monitoring of treatment progress. Currently, there are no BIA analyzers in the market that run on a low-power microcontroller and a rechargeable battery. Moreover, no such device currently exists that integrate the BIA analysis with pneumatic compression system to offer a feedback-based solution for lymphedema treatment. This work represents the first steps towards …

Corrosion Performance Of Additively Manufactured Alloys And Hot Corrosion, Ali Hemmasian Ettefagh

LSU Doctoral Dissertations

Additive manufacturing (AM) has gained attention in recent years due to its unique properties in the fabrication of complex parts. Same as any other new topics, in some areas, there is still a lack of enough knowledge and there is the need for further investigations to enable the applications of AM parts widely in industries. ‎Chapter 2, and ‎Chapter 5 to ‎Chapter 8 of this report are focused on the corrosion properties of the parts and coatings fabricated using the laser powder bed fusion based AM method or laser surface processing method, including a comprehensive review. Laser powder bed fusion …