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Full-Text Articles in Engineering

Cfd Study On Two-Phase Flow Patterns In A Pipe With 90º Elbow In Different Operating Conditions, Hagar Alm-Eldin Bastawissi, Mohammed Ahmed Khafagy, E. A. El Shenawy Prof. Dr., Ahmed M. Salem Dr Mar 2024

Cfd Study On Two-Phase Flow Patterns In A Pipe With 90º Elbow In Different Operating Conditions, Hagar Alm-Eldin Bastawissi, Mohammed Ahmed Khafagy, E. A. El Shenawy Prof. Dr., Ahmed M. Salem Dr

Journal of Engineering Research

Recently, CFD has offered a technological solution for modelling multi-phase flow in which we can make endless simulations with reduced expenses and effort in high accuracy results; we shall also mention that experimental studies have limitations for safety considerations when experimenting with flow in high temperature or pressure values or medium nature as in nuclear or chemical flows.In this paper, we used the ANSYS FLUENT CFD program to simulate the two-phase flow in a pipe to study the effect of attaching a 90-degree elbow fitting to the piping system, seeking to find out the change in the pattern and resulting …


A Study On High-Frequency Bending Fatigue, Microhardness, Tensile Strength, And Microstructure Of Parts Made Using Atomic Diffusion Additive Manufacturing (Adam) And Additive Friction Stir Deposition (Afsd), Hamed Ghadimi Feb 2024

A Study On High-Frequency Bending Fatigue, Microhardness, Tensile Strength, And Microstructure Of Parts Made Using Atomic Diffusion Additive Manufacturing (Adam) And Additive Friction Stir Deposition (Afsd), Hamed Ghadimi

LSU Doctoral Dissertations

This dissertation reports the findings of several studies on the mechanical and microstructural properties of parts made using atomic diffusion additive manufacturing (ADAM) and additive friction stir deposition (AFSD). The design of a small-sized bending-fatigue test specimen for an ultrasonic fatigue testing system is reported in Chapter 1. The design was optimized based on the finite element analysis and analytical solution. The stress–life (S–N) curve is obtained for Inconel alloy 718. Chapter 2 presents the findings of ultrasonic bending-fatigue and tensile tests carried out on the ADAM test specimens. The S-N curves were created in the very high-cycle fatigue regime. …


Modeling Thermosyphon And Heat Pipe Performance For Mold Cooling Applications, Dwaipayan Sarkar Feb 2024

Modeling Thermosyphon And Heat Pipe Performance For Mold Cooling Applications, Dwaipayan Sarkar

Electronic Thesis and Dissertation Repository

Thermosyphons are enhanced heat transfer devices that can continuously transfer very large amounts of heat rapidly over long distances with small temperature differences. The high heat transfer rate is achieved through simultaneous boiling and condensation of the working fluid and the continuous heat transfer is achieved through recirculation of the working fluid in its liquid and vapor phase. A potentially important application of the thermosyphons has been towards reducing the cycle times of the mold cooling processes which would provide economic incentives to the automotive industry.

Different operational and geometrical parameters such as the input heating power, fill ratio (FR), …


Analyses For Assessing The Centreline Translation, Asymmetrical Wind-Field, And Velocity Fluctuations Of Tornado Vortices, Niall C. Bannigan Feb 2024

Analyses For Assessing The Centreline Translation, Asymmetrical Wind-Field, And Velocity Fluctuations Of Tornado Vortices, Niall C. Bannigan

Electronic Thesis and Dissertation Repository

Tornadoes present an ever-increasing threat to communities worldwide, especially those with geographic conditions that place them in the path of several tornadoes annually. These conditions are likely to be exacerbated by ongoing trends in the climate. As such, it is necessary to move towards experimental and numerical tornado-like vortex studies that allow for more advanced simulation methods. Novel techniques for tracking and analysing tornado vortices simulated at high spatial and temporal resolution are presented herein. Significant wandering of the tornado's position and large peaks in the velocity field can be captured, demonstrating tangential gusting at more than 1.5 times the …


Smartphone Color Error Analysis, Mackenna Hawes Jan 2024

Smartphone Color Error Analysis, Mackenna Hawes

The Journal of Purdue Undergraduate Research

No abstract provided.


Optimum Design Of Metallic And Plastic Cylindrical Gears Using Naturally-Inspired Algorithms: A Review, Marah Elsiedy, Hesham Hegazi, Ahmed Elkassas, Abdelhameed Zayed Jan 2024

Optimum Design Of Metallic And Plastic Cylindrical Gears Using Naturally-Inspired Algorithms: A Review, Marah Elsiedy, Hesham Hegazi, Ahmed Elkassas, Abdelhameed Zayed

Journal of Engineering Research

Abstract- Nowadays, several machinery and vehicles utilize mechanical elements which transmit power ranges from low, middle, and high levels depending on the type of equipment needed. Gears are the most influential design elements on any process during the running of a specific application, moreover engineers tried to obtain the optimality of a gear design which is a more compact, reliable- long service with simply operating features by following a systematic calculation of the mathematical model from standards and handbooks, however this process doesn't give the optimal design of the gears. Optimization techniques have been added to the design process for …


An Experimental Investigation Of The New Vibration Viscometer, Jamshidbek Ulugbek Ugli Shamuratov Dec 2023

An Experimental Investigation Of The New Vibration Viscometer, Jamshidbek Ulugbek Ugli Shamuratov

Technical science and innovation

The characteristics of the new oscillating-plate viscometer have been investigated experimentally. The results obtained are as follows: the resonant frequency of plate oscillation decreases with increasing viscosity; the apparatus constant 𝐾 determined experimentally includes the end and slip effects; the dimensions of the plate should be determined by referring to empirical relations between 𝜌𝜇 and Λ(≡{(𝐸𝑎𝐸)−1}𝑛) for various dimensions of the plate; where 𝜌 is the density, 𝜇 is the viscosity; 𝐸𝑎 the resonant amplitude of plate in the air; E the amplitude of plate in a liquid, and 𝑛 a constant. If the distance between the plate and the …


Biowall Development For The West Lafayette Public Library, Dhanurja De Silva, Yalin Lu, Siqi He, Ajay Dalal, Bill Hutzel Dec 2023

Biowall Development For The West Lafayette Public Library, Dhanurja De Silva, Yalin Lu, Siqi He, Ajay Dalal, Bill Hutzel

Purdue Journal of Service-Learning and International Engagement

A group of multidisciplinary Purdue students are working together to design, assemble, and install a Biowall in the Children’s section of the West Lafayette Public Library. A Biowall is a plant-based filter that improves Indoor Environmental Quality by cleaning indoor air and adding a natural aesthetic to the building space. Purdue has been developing Biowall technology since 2012, and this project involves redesigning it to fit into the available space at the library. The new Biowall design incorporates a watering mechanism that allows for children to get actively involved in maintaining the Biowall and learning about sustainability. This project also …


Characterizing Tkr Biomechanics Using A Novel Muscle-Driven Joint Motion Simulator, Alexandre Galley Dec 2023

Characterizing Tkr Biomechanics Using A Novel Muscle-Driven Joint Motion Simulator, Alexandre Galley

Electronic Thesis and Dissertation Repository

Total knee replacement (TKR) is the end-stage treatment for severe cases of knee osteoarthritis (OA). Despite its success in alleviating pain and restoring mobility to the knee, patient satisfaction rates post-TKR are still lower than other common joint replacement surgeries. Knee kinematics and stability, key determinants of successful TKR, are assessed intraoperatively and tracked post-operatively in in vivo clinical studies. However, the persistently low satisfaction rates suggest that more sophisticated pre-clinical testing methods are needed to better understand the biomechanics of these implants early in their development. During pre-clinical testing of TKR implants, different joint motion simulators are used for …


Comparison Of Methods For Estimating Instantaneous Turn Radius Of Ackermann Steering Vehicles, Kenneth Gennaro Stutts Dec 2023

Comparison Of Methods For Estimating Instantaneous Turn Radius Of Ackermann Steering Vehicles, Kenneth Gennaro Stutts

Doctoral Dissertations and Master's Theses

The instantaneous turn radius of an Ackermann steering vehicle is the distance to a point in space about which the vehicle will travel in an arc during a turn. There are at least six ways to estimate instantaneous turn radius and each method uses different inputs and has distinct advantages and disadvantages. In this thesis, six different methods will be used to estimate the instantaneous turn radius of a vehicle traveling on a closed circuit. This testing will clarify similarities and differences between the methods. This thesis clarifies which method will be the most appropriate for a given set of …


Performance Recovery Of Scale Reduced Cyclone Particle Separators Using A Rotating Classifier, Mark J. Parker Dec 2023

Performance Recovery Of Scale Reduced Cyclone Particle Separators Using A Rotating Classifier, Mark J. Parker

Electronic Thesis and Dissertation Repository

Cyclone particle separators are often used to collect particles that are of value or environmental concern. These devices achieve high Total Collection Efficiency (TCE) with steady pressure drop. Increasing the height of the cyclone improves both TCE and pressure drop. However, due to the height of the cyclone, these devices are often forced to be placed outside, which can lead to decreased performance over time. The research examines the outcome of scale reducing a cyclone. This is achieved by (i) how the scale reduction changes the flow field, (ii) identifying what flow aspects contribute to the reduction in TCE and …


Band Motor Crankshaft For Hydrogen Combustion Engine, Lincoln Hofer, Jacqueline Mendoza Cortes, Austin Rhee, Roze Raymond Dec 2023

Band Motor Crankshaft For Hydrogen Combustion Engine, Lincoln Hofer, Jacqueline Mendoza Cortes, Austin Rhee, Roze Raymond

Mechanical Engineering

This report outlines the steps in which a group of four mechanical engineers at California Polytechnic State University California, San Luis Obispo, addressed an issue brought up by Professor Roger Benham from the Materials Department. The task included developing an automated and modular testing platform for a revolutionary concept crankshaft prototype – meant for a hydrogen combustion engine - developed and produced by the sponsor: Roger Benham. A testing platform is necessary to measure the performance of the shaft design created to eventually implement this subsystem into a complete hydrogen engine design. Values being tested include geometric validation, maximum static …


Slitter Blade Sharpener, Griffin Buchan, Regan Lane, Kinsale Sproule Dec 2023

Slitter Blade Sharpener, Griffin Buchan, Regan Lane, Kinsale Sproule

Mechanical Engineering

Within this document, our team, “Think Sharpener”, will discuss the following work we have completed since the Critical Design Review: material and part procurement, the manufacturing process for our prototype, and a discussion of our results from testing our final Verification Prototype (VP). To summarize our team’s work during the last portion of this project, our design for the slitter blade sharpening mechanism required us to consult the IME department for materials and manufacturing guidance, order pneumatic components from various online hardware companies, and test our VP to verify we met the engineering design specifications. Our slitter blade sharpening mechanism …


Interactive Water Vortex Exhibit, Simon Way, Emily Laing, Roqaya Naseri, Makenzie Kan Dec 2023

Interactive Water Vortex Exhibit, Simon Way, Emily Laing, Roqaya Naseri, Makenzie Kan

Mechanical Engineering

The San Luis Obispo Children’s Museum requested an interactive water vortex exhibit to both engage and entertain inquisitive guests, ages two to eight. The goal was to design and manufacture an exhibit that would educate its users on the fluid mechanics behind water vortices. They activate the mechanics by spinning a wheel, which is perceived as the catalyst to manipulate the flow of water to successfully create a whirlpool. Our team has created an interactive display that will enlighten young minds, providing the museum with an educational exhibit which shares a concept not currently taught by any other. Our project …


Maitreya Desalination, Riley Taft, Hudson Kispert, Brendan Dizon Dec 2023

Maitreya Desalination, Riley Taft, Hudson Kispert, Brendan Dizon

Mechanical Engineering

This document relays the design and manufacture of a dual power input Reverse Osmosis desalination unit. It's power sources are electric drive and human power via recumbent seated cycling. Fresh water outputs range from 4 - 7 GPH for human power inputs of 150 - 280 Watts depending on the selected gearing ratio from the derailleur.


Path Planning Development Framework For Mobile Robots, Lauren-Ann Elizabeth Graham Dec 2023

Path Planning Development Framework For Mobile Robots, Lauren-Ann Elizabeth Graham

Theses and Dissertations

Planetary exploration relies on methods of path planning to achieve autonomous navigation in hazardous environments. Simulating harsh terrain, real-time varying physics, and robotics applications is vital for testing control algorithms here on Earth. Robotics Operating System (ROS) is a set of software libraries and tools that allow you to build and simulate robotic applications. Utilizing ROS, Gazebo, and Blender, a rough terrain simulation framework is created to explore and compare path planning algorithms using various desired robots and maps. ROS supports multiple path planning algorithms given its open-source abilities. This research focuses on path planning implementation of Proportional-Integral-Derivative (PID) control …


Improving Sizing Resolution Of Particle Impactors In The Nanoparticle Range, Shivuday Kala Dec 2023

Improving Sizing Resolution Of Particle Impactors In The Nanoparticle Range, Shivuday Kala

All Dissertations

The application of particle size measurement extends across many fields: air quality measurement, pharmaceutical studies, paint and coating production, and nanoparticle formulation to name a few. Therefore, accurate measurement of nanoparticles is critical to aerosol science. While devices currently exist that can size and count nanoparticles such as electrical mobility spectrometers, dynamic light scattering devices, and small angle X-ray scattering devices, their high costs, complex operation, and lack of outdoor usability, restrict their use in practical applications. Among the devices that can size aerosols down to the nanoscale, cascade impactors stand out because of their robustness, relatively simple design, low …


Damage Detection With An Integrated Smart Composite Using A Magnetostriction-Based Nondestructive Evaluation Method: Integrating Machine Learning For Prediction, Christopher Nelon Dec 2023

Damage Detection With An Integrated Smart Composite Using A Magnetostriction-Based Nondestructive Evaluation Method: Integrating Machine Learning For Prediction, Christopher Nelon

All Dissertations

The development of composite materials for structural components necessitates methods for evaluating and characterizing their damage states after encountering loading conditions. Laminates fabricated from carbon fiber reinforced polymers (CFRPs) are lightweight alternatives to metallic plates; thus, their usage has increased in performance industries such as aerospace and automotive. Additive manufacturing (AM) has experienced a similar growth as composite material inclusion because of its advantages over traditional manufacturing methods. Fabrication with composite laminates and additive manufacturing, specifically fused filament fabrication (fused deposition modeling), requires material to be placed layer-by-layer. If adjacent plies/layers lose adhesion during fabrication or operational usage, the strength …


Examining The Efficacy Of Using Irt As An Nde Method For Cfrp And Ztcfrp Composites, William Wyatt Taylor Dec 2023

Examining The Efficacy Of Using Irt As An Nde Method For Cfrp And Ztcfrp Composites, William Wyatt Taylor

<strong> Theses and Dissertations </strong>

A film adhesive is commonly used to form the bond-line between composite parts. The bond-line's quality and performance can be affected by defects such as voids, impurities, and agglomerations. Identifying these defects is possible with non-destructive evaluation testing (NDE). In this thesis, the joule-heating effect (JH) through carbon nanofiber (CNF) and carbon nanotube (CNT) modified film adhesive bonded to control carbon fiber reinforced polymer (CCFRP) was used along with infrared thermography testing (IRT) for bond-line defect inspection as a preliminary study. Due to the difference in the electrical conductivity between the modified epoxy and the defect, JH can cause a …


Patterned Heating Induced Propulsion, Saajid A. Aman Nov 2023

Patterned Heating Induced Propulsion, Saajid A. Aman

Electronic Thesis and Dissertation Repository

This study explores propulsion effects generated by patterned heating acting on smooth and corrugated surfaces. The model problem assumes that the upper plate moves freely, and the lower plate is stationary, equipped with grooves, and exposed to spatially distributed heating. Our findings identify two distinct propulsion effects: thermal streaming and thermal drift. Thermal streaming occurs when given sufficient heating intensity with net flow in the left or right direction characterized by a pitchfork bifurcation. The efficiency of this technique can be controlled using the wavelength of heating. Thermal drift represents a pattern interaction effect. Its strength depends on the relative …


Experimental Investigation Of The Vortex-Induced Vibration Response Of A Flexibly-Mounted Rigid Cylinder In The Shear-Thinning And Inertial-Viscoelastic Flow Regimes, Pieter Boersma Nov 2023

Experimental Investigation Of The Vortex-Induced Vibration Response Of A Flexibly-Mounted Rigid Cylinder In The Shear-Thinning And Inertial-Viscoelastic Flow Regimes, Pieter Boersma

Doctoral Dissertations

Flexible or flexibly-mounted structures with bluff cross-sections in flow can shed vortices at frequencies that increase with increasing flow velocity. When this shedding frequency is equal to the structure's natural frequency, the structure can oscillate. This is called vortex-induced vibrations (VIV). VIV is present in multiple fluid-structure interaction (FSI) systems which can be found in industrial, medical, and engineering applications. These oscillations can be desirable or undesirable, so understanding the physics behind this phenomenon is important. This work seeks to investigate experimentally the VIV response in the inertial-viscoelastic regime where fluid inertia and elasticity influence the system. The subcritical Newtonian …


Thermal Conductivity And Mechanical Properties Of Interlayer-Bonded Graphene Bilayers, Afnan Mostafa Nov 2023

Thermal Conductivity And Mechanical Properties Of Interlayer-Bonded Graphene Bilayers, Afnan Mostafa

Masters Theses

Graphene, an allotrope of carbon, has demonstrated exceptional mechanical, thermal, electronic, and optical properties. Complementary to such innate properties, structural modification through chemical functionalization or defect engineering can significantly enhance the properties and functionality of graphene and its derivatives. Hence, understanding structure-property relationships in graphene-based metamaterials has garnered much attention in recent years. In this thesis, we present molecular dynamics studies aimed at elucidating structure-property relationships that govern the thermomechanical response of interlayer-bonded graphene bilayers.

First, we present a systematic and thorough analysis of thermal transport in interlayer-bonded twisted bilayer graphene (IB-TBG). We find that the introduction of interlayer C-C …


Thermo-Mechanical Instabilities In Next-Generation Friction Materials In High-Speed Sliding Systems, Kingsford Koranteng Nov 2023

Thermo-Mechanical Instabilities In Next-Generation Friction Materials In High-Speed Sliding Systems, Kingsford Koranteng

Electronic Theses and Dissertations

For centuries, the manufacturing industry has incorporated metals like copper into friction materials to enhance thermal properties and minimize thermo-mechanical instabilities (TMI) in high-speed sliding systems. Unfortunately, these metals have adverse environmental effects due to the emission of hazardous particulate matter. As a result, there is a growing movement towards adopting next-generation friction materials as an alternative solution.

The study begins by conducting experimental and numerical investigations to examine the instabilities found in metal-based friction materials. The primary objective is to utilize the insights gained from the investigations to computationally explore effective strategies for mitigating various instabilities that may arise …


Molecular Dynamics Study Of Characterization In Metal-Free Friction Materials, Yizhan Zhang Nov 2023

Molecular Dynamics Study Of Characterization In Metal-Free Friction Materials, Yizhan Zhang

Electronic Theses and Dissertations

Metallic friction materials currently used in industry may adversely impact the environment. Substitutions for metals in friction materials, on the other hand, can introduce operational safety issues and other unforeseeable issues such as thermal-mechanical instabilities and insufficient strength. In view of it, this dissertation focuses on developing different kinds of materials from simple structure to complex structure and evaluating the material properties with the assistance of molecular dynamics (MD) tools at the nano scale.

First, the concept of the contacted surfaces in friction at the atomic scale was introduced in order to get accurate understanding of the friction process compared …


Dependence Of The Granulometric Composition Of Chalk During Granulation In A Turbulized Layer, N.A. Annaev, S.Kh. Nurmukhamedov, Zh.V. Sultonov, N.Sh. Khudoiberdieva Oct 2023

Dependence Of The Granulometric Composition Of Chalk During Granulation In A Turbulized Layer, N.A. Annaev, S.Kh. Nurmukhamedov, Zh.V. Sultonov, N.Sh. Khudoiberdieva

Chemical Technology, Control and Management

The article presents the results of an experimental study on chalk granulation in the turbulized layer of a turboblade granulator. The design of the apparatus combines the following sequential processes: grinding, granulating and compacting newly formed granules. In addition, this device has the ability to carry out both rotational and reciprocating motion. It has been established that preliminary grinding of the feedstock increases the efficiency of the granulation process and improves the quality of the finished product. In the experiments, four substances were used to create 2 astringent suspensions and the optimal combination and their ratios were determined. The experiments …


A Review On The Coalescence Of Confined Drops With A Focus On Scaling Laws For The Growth Of The Liquid Bridge, Sangjin Ryu, Haipeng Zhang, Udochukwu John Anuta Oct 2023

A Review On The Coalescence Of Confined Drops With A Focus On Scaling Laws For The Growth Of The Liquid Bridge, Sangjin Ryu, Haipeng Zhang, Udochukwu John Anuta

Department of Mechanical and Materials Engineering: Faculty Publications

The surface–tension-driven coalescence of drops has been extensively studied because of the omnipresence of the phenomenon and its significance in various natural and engineering systems. When two drops come into contact, a liquid bridge is formed between them and then grows in its lateral dimensions. As a result, the two drops merge to become a bigger drop. The growth dynamics of the bridge are governed by a balance between the driving force and the viscous and inertial resistances of involved liquids, and it is usually represented by power–law scaling relations on the temporal evolution of the bridge dimension. Such scaling …


Revealing Interface-Assisted Plastic Anisotropy Via In Situ Transmission Electron Microscopy Tension Of Lamellar Tial, Zhixiang Qi, Qi Zhu, Jian Wang, Yuede Cao, Fengrui Chen, Jiangwei Wang, Yang Chen, Gong Zheng, Guang Chen Oct 2023

Revealing Interface-Assisted Plastic Anisotropy Via In Situ Transmission Electron Microscopy Tension Of Lamellar Tial, Zhixiang Qi, Qi Zhu, Jian Wang, Yuede Cao, Fengrui Chen, Jiangwei Wang, Yang Chen, Gong Zheng, Guang Chen

Department of Mechanical and Materials Engineering: Faculty Publications

Assembling functional units into specific orientation organizations based on functional unit and organization (FUO) paradigm can maximize utilizing mechanical property anisotropy of lamellar-structured materials. However, the origin of their anisotropic deformation behaviors has not been clearly understood. Taking the fully lamellar γ-TiAl/ α2-Ti3Al dual-phase single crystal as an example, we decouple the interface functional units governed anisotropic plastic deformation through in situ transmission electron microscopy tensile testing and multiscale microstructural characterizations. The orientation organization-dependent slip continuity across the γ/α2 interface and interface strength play a determinant role in plastic anisotropy beyond intrinsic dislocation activities within …


Transepithelial Electrical Impedance Increase Following Porous Substrate Electroporation Enables Label-Free Delivery, Justin R. Brooks, Tyler C. Heiman, Sawyer R. Lorenzen, Ikhlaas Mungloo, Siamak Mirfendereski, Jae Sung Park, Ruiguo Yang Oct 2023

Transepithelial Electrical Impedance Increase Following Porous Substrate Electroporation Enables Label-Free Delivery, Justin R. Brooks, Tyler C. Heiman, Sawyer R. Lorenzen, Ikhlaas Mungloo, Siamak Mirfendereski, Jae Sung Park, Ruiguo Yang

Department of Mechanical and Materials Engineering: Faculty Publications

Porous substrate electroporation (PSEP) is a promising new method for delivering molecules such as proteins and nucleic acids into cells for biomedical research. Although many applications have been demonstrated, fundamentals of the PSEP delivery process are not yet well understood, partly because most PSEP studies rely solely on fluorescent imaging for evaluating delivery and quantifying successful outcomes. Although effective, only utilizing imaging alone limits our understanding of the intermediate processes leading to intracellular delivery. Since PSEP is an electrical process, electrical impedance measurements are a natural addition to fluorescent imaging for PSEP characterization. In this study, we developed an integrated …


Analysis Of Thin Plates In Bending By New Rectangular Strain Based Element., Samira Chichoune, Cherif Rebiai Oct 2023

Analysis Of Thin Plates In Bending By New Rectangular Strain Based Element., Samira Chichoune, Cherif Rebiai

Emirates Journal for Engineering Research

Abstract

This paper deals with the development of a new simple four node rectangular finite element for bending analysis of thin plates. The displacement s field of this element is based on the assumed functions for the various strains satisfying the compatibility equations. This developed element has three degrees of freedom at each node (two rotations and one translation), and it passed successfully benchmark tests in the case of thin plates without shear locking phenomena. The obtained numerical results using the developed element converge toward both analytical and reference solutions.


Increased Ductility Of Ti-6al-4v By Interlayer Milling During Directed Energy Deposition, Rakeshkumar Karunakaran, Luz D. Sotelo, Hitarth Maharaja, Calsey Nez, Monsuru Ramoni, Scott Halliday, Sushil Mishra, Joseph A. Turner, Michael P. Sealy Oct 2023

Increased Ductility Of Ti-6al-4v By Interlayer Milling During Directed Energy Deposition, Rakeshkumar Karunakaran, Luz D. Sotelo, Hitarth Maharaja, Calsey Nez, Monsuru Ramoni, Scott Halliday, Sushil Mishra, Joseph A. Turner, Michael P. Sealy

Department of Mechanical and Materials Engineering: Faculty Publications

Additive manufacturing (AM) often results in high strength but poor ductility in titanium alloys. Hybrid AM is a solution capable of improving both ductility and strength. In this study, hybrid AM of Ti-6Al-4V was achieved by coupling directed energy deposition with interlayer machining. The microstructure, residual stress, and microhardness were examined to explain how interlayer machining caused a 63% improvement in ductility while retaining an equivalent strength to as-printed samples. Interlayer machining introduced recurrent interruptions in printing that allowed for slow cooling-induced coarsening of acicular α laths at the machined interfaces. The coarse α laths on the selectively machined layers …