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Other Electrical and Computer Engineering

University of Kentucky

Theses and Dissertations--Electrical and Computer Engineering

Theses/Dissertations

Weld Pool Mobile Sensing

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Machine-Human Cooperative Control Of Welding Process, Weijie Zhang Jan 2014

Machine-Human Cooperative Control Of Welding Process, Weijie Zhang

Theses and Dissertations--Electrical and Computer Engineering

An innovative auxiliary control system is developed to cooperate with an unskilled welder in a manual GTAW in order to obtain a consistent welding performance. In the proposed system, a novel mobile sensing system is developed to non-intrusively monitor a manual GTAW by measuring three-dimensional (3D) weld pool surface. Specifically, a miniature structured-light laser amounted on torch projects a dot matrix pattern on weld pool surface during the process; Reflected by the weld pool surface, the laser pattern is intercepted by and imaged on the helmet glass, and recorded by a compact camera on it. Deformed reflection pattern contains the …