Engineering Commons^™

Task Optimization Utilizing Digital Transformation Concepts - Automation Project Execution Via Agile Methodology, Anthony Steven Maiello

Theses and Dissertations

Task Optimization via the use of automated process improvements is becoming more widespread as more industries lean into the concepts surrounding digital transformation. This shift also necessitates a complementary adaptation in project management methodologies to support the rapid and ever-changing environment, requirements, and innovations. This thesis examines the effectiveness of Agile methodology in managing digital automation projects, with a specific focus placed on process improvements with systems engineering. It accomplished this by contrasting the original model, designed and derived utilizing traditional project management techniques, with the proposed model which is a direct result of the application of Agile project practices. …

Automation Complacency On Humans And Cyber-Physical Systems In The Energy Sector, Shannon Olaveson

Cyber Operations and Resilience Program Graduate Projects

Cyber-physical systems (CPS) and the Industrial Internet of Things (IoT) enable industrial systems and technology to work together to achieve increased connectivity and operational efficiency through the use of automation. Because automation requires less human interaction to run industrial tasks, a reliance may form on this integration to take over an otherwise manual process. This reliance can cause human behavior to affect operational safety and security, leading to unintentional outcomes or vulnerable areas of adversarial opportunity. The energy sector is one of the most critical infrastructure areas becoming a part of the rise to automation, resourcing gas, oil, and electricity …

Tank Level Controller Plc Lab, Siddhi Upadhyaya, Teghvir Grewal

Electrical Engineering

The California Polytechnic State University San Luis Obispo’s Electrical Engineering Department is currently developing lab experiments for the new EE435 (Industrial Power Control and Automation) class. In order to support these efforts, fourth year Cal Poly students are expected to develop laboratory experiments that will be conducted during this new class for the semester system. The lab experiment focused on in this project is called the Tank Level Controller. This experiment will introduce EE 435 students to Schneider Electric Programmable Logic Controller (PLC) hardware and software, which is prominent in the automation industry.
This experiment will require students to develop …

A Generalizable Method And Case Application For Development And Use Of The Aviation Systems – Trust Survey (As-Ts)., Jamison Hicks

Theses and Dissertations

Automated systems are integral in the development of modern aircraft, especially for complex military aircraft. Pilot Trust in Automation (TIA) in these systems is vital for optimizing the pilot-vehicle interface and ensuring pilots use the systems appropriately to complete required tasks.

The objective of this research was to develop and validate a TIA scale and survey methodology to identify and mitigate trust deficiencies with automated systems for use in Army Aviation testing. There is currently no standard TIA assessment methodology for U.S. Army aviation pilots that identifies trust deficiencies and potential mitigations.

A comprehensive literature review was conducted to identify …

Automation Of Life Cycle Assessment, Jacob Hickman

Graduate Theses and Dissertations

An automation program, named Jacob LCA, was created to help perform life cycle assessment (LCA). The program uses a template file to perform controlled and consistently ordered actions with the LCA program, SimaPro, and effectively removes the need for manual user input. It can be set to run using data from one or more life cycle inventory (LCI) files, which allows for rapid iteration and testing of data. It also partially addresses some of the limitations of LCA by establishing a procedure through which temporal and spatial variations in data can be integrated into LCI files and then passed to …

Productivity And Quality Evaluation In Assembly Using Collaborative Robots, Carlos F. Manzanares Vega

Open Access Theses & Dissertations

In Industry 4.0, various technologies have been applied to achieve automation for traditional manufacturing and practices. For this reason, Smart Manufacturing (SM) environments utilize collaborative robots for process optimization by integrating the Internet of Things (IoT). Cobots are equipped with sensors and/or other devices to be able to transmit data in real-time while performing their tasks. Consequently, such SM implementations improves the decision making and business development, such as supply chain and operations, by sharing real-time data from a plant operational level. The collaborative robots are also designed to safely interact and collaborate with humans to perform tasks and optimize …

Eagle Medical Tray Denesting & Debris Removal Process, Nicholas Allen Ungefug, Noah Chavez, Susana Shu-Lin Okhuysen, Michael Augustine Pennington

Industrial and Manufacturing Engineering

Eagle Medical Incorporated is a contract medical device packaging and sterilization company. The company purchases thermoformed medical packaging trays, which maintain the sterility of medical devices, from various manufacturers. To ensure packaging quality and to prevent cleanroom contamination, Eagle Medical inspects and sterilizes each blister tray that they order. This process is an essential non-value-added activity that creates a bottleneck. Cleanroom employees must stop packaging medical devices and attend to the processing of blister trays and packaging solutions. The blister trays arrive at Eagle’s facility in nested stacks. Vibration and movement during shipping further compresses the stacks, which makes separation …

Effect Of Automation Level On Cognitive Workload When Collaborating With A Robotic Assistant, Mitchell A. Champagne

LSU Master's Theses

Manufacturing robotics have been used for decades to perform repetitive tasks, or tasks that require increased levels of speed, strength, or precision to meet production and specification requirements. Determining the appropriate degree of automation for both the human and robot collaborative team members is critical to optimize production as well as user experience. If the degree of automation is too high, the human will be out of the loop which can result in the loss of situational awareness and be detrimental to intervention time and accuracy. If the degree of automation is too low, then the human may experience greater …

Experimental Comparison Of Load Sharing Techniques For Fast Motion In Industrial Machines, Eike Marten Hillrichs

Theses and Dissertations

Load sharing and synchronization techniques are essential for modern automation applications where single motor systems cannot meet the application requirements. Evenly sharing the load between multiple motors can increase the output of processes and reduce maintenance efforts due to uneven wear and tear. Rockwell Automation has developed two load sharing techniques for fast motion control applications. In this Thesis, the two load sharing techniques are experimentally compared regarding their ability to evenly share loads and control synchronized motions in a multi motor setup for fast motion. The techniques are compared using a setup with two motors coupled by a timing …

Advancements Of Autonomous Applications, Jessica Massey, Jeremy Evert

Student Research

This material is based upon work supported by the National Aeronautics and Space Administration under Grant Agreement No. 80NSSC20M0114 issued through Oklahoma Space Grant Consortium. This research is in support of the Fire Dawgs competition team for this year’s SpeedFest competition at Oklahoma State University. This NASA OK Space Grant Consortium funded competition team will compete in the Charlie Class, where an autonomous vehicle will navigate a course and put out a fire.

Robots and self-driving vehicles are useful, especially for hazardous jobs, such as firefighting. The use of high-tech sensing technology is a small part of how self-driving vehicles …

A Brief Literature Review For Machine Learning In Autonomous Robotic Navigation, Jake Biddy, Jeremy Evert

Student Research

Machine learning is becoming very popular in many technological aspects worldwide, including robotic applications. One of the unique aspects of using machine learning in robotics is that it no longer requires the user to program every situation. The robotic application will be able to learn and adapt from its mistakes. In most situations, robotics using machine learning is designed to fulfill a task better than a human could, and with the machine learning aspect, it can function at the highest level of efficiency and quality. However, creating a machine learning program requires extensive coding and programming knowledge that can be …

Machine Learning In Requirements Elicitation: A Literature Review, Cheligeer Cheligeer, Jingwei Huang, Guosong Wu, Nadia Bhuiyan, Yuan Xu, Yong Zeng

Engineering Management & Systems Engineering Faculty Publications

A growing trend in requirements elicitation is the use of machine learning (ML) techniques to automate the cumbersome requirement handling process. This literature review summarizes and analyzes studies that incorporate ML and natural language processing (NLP) into demand elicitation. We answer the following research questions: (1) What requirement elicitation activities are supported by ML? (2) What data sources are used to build ML-based requirement solutions? (3) What technologies, algorithms, and tools are used to build ML-based requirement elicitation? (4) How to construct an ML-based requirements elicitation method? (5) What are the available tools to support ML-based requirements elicitation methodology? Keywords …

Chemical Clean Automated Loader, Jordyn Bryner

Williams Honors College, Honors Research Projects

TTM Technologies (TTM) is a global printed circuit board (PCB) manufacturer. The work described in this report was completed in the TTM North Jackson, Ohio location. This plant focuses primarily on the manufacturing of rigid and rigid-flex PCBs for the aerospace and defense industry. TTM North Jackson has an ongoing labor dependency issue due to the shortage of workers the nation is facing. To solve this problem, TTM has focused the efforts of their new engineers and interns on automating processes that are labor dependent. The goal is to provide design guidance to be used later by TTM to automate …

Grinding And Super-Finishing Test Machine Project, Michael Simon

Williams Honors College, Honors Research Projects

A research project in The University of Akron to study grinding and super-finishing of silicon nitride ceramic was initiated by Dr. Siamak Farhad and sponsored by the Timken Company, with the assistance of undergraduate students Michael Simon, Ryan Hosso and Mathew Rozmajzl. The study required analysis of forces and scratches generated during grinding processes of silicon nitride samples. A testing assembly was designed and constructed to record the forces generated during grinding and super-finishing of silicon nitride samples in a computer-numerical-control machine. Silicon nitride samples were subjected to desired grinding and super-finishing operations and all forces generated during the process …

Administrative Law In The Automated State, Cary Coglianese

All Faculty Scholarship

In the future, administrative agencies will rely increasingly on digital automation powered by machine learning algorithms. Can U.S. administrative law accommodate such a future? Not only might a highly automated state readily meet longstanding administrative law principles, but the responsible use of machine learning algorithms might perform even better than the status quo in terms of fulfilling administrative law’s core values of expert decision-making and democratic accountability. Algorithmic governance clearly promises more accurate, data-driven decisions. Moreover, due to their mathematical properties, algorithms might well prove to be more faithful agents of democratic institutions. Yet even if an automated state were …

Implementation Of An Autonomous Guided Vehicle (Agv), Allen St. Myers, Alan Miller

Williams Honors College, Honors Research Projects

This report thoroughly represents a proposal to AAM Metal Forming Minerva for the implementation of an AGV (Autonomous Guided Vehicle) Unit. Our recommendations are made with consideration to existing manufacturing processes and demonstrate how using an AGV would be a net positive investment for the company. By first examining the current operating costs, a three-tiered proposal is tailored based on increasing investment cost. Each tier increase encompasses the previous tiers’ proposed improvements while also growing in complexity and investment cost. The results of our research indicate that our Tier 2 proposal will provide the most benefit to our facility now …

Can Backward-Chained, Ab-Initio Pilot Training Decrease Time To First Solo?, Samuel M. Vance Ph.D., Kat Gardner-Vandy Ph.D., Jared Alan Freihoefer

Journal of Aviation/Aerospace Education & Research

Flight simulation has made progressively significant inroads into pilot training at all levels of a pilot’s career – typically starting with training for the Instrument rating in light aircraft and concluding with Type Certification in transport category jetliners. This research was designed to explore if significant training inroads could also be offered to ab-initio pilots, those with no prior flight experience. An experimental group of four pilot trainees, without prior flight experience, were exposed to flight in a backwards-chained simulation starting from 4’ AGL (Above Ground Level). Graduated, exponential increments of both altitude and distance from landing were successively added …

Applying Control Abstraction To The Design Of Human–Agent Teams, Clifford D. Johnson, Michael E. Miller, Christina F. Rusnock, David R. Jacques

Faculty Publications

Levels of Automation (LOA) provide a method for describing authority granted to automated system elements to make individual decisions. However, these levels are technology-centric and provide little insight into overall system operation. The current research discusses an alternate classification scheme, referred to as the Level of Human Control Abstraction (LHCA). LHCA is an operator-centric framework that classifies a system’s state based on the required operator inputs. The framework consists of five levels, each requiring less granularity of human control: Direct, Augmented, Parametric, Goal-Oriented, and Mission-Capable. An analysis was conducted of several existing systems. This analysis illustrates the presence of each …

Rinse Tank Salinity Automation, George Pahoundis

Williams Honors College, Honors Research Projects

Manufacturing processes are often consisted of many different processes and sub-processes. Each of these carries its own level of importance and impact to the overall picture. In this particular sub-process, salt is rinsed from a product via a rinse tank: a tank whose salinity may not exceed a certain level and whose temperature must not fall below a certain level. This setting is a prime opportunity to implement an automated control system to allow these parameters to be met with upmost efficiency. With potential savings in excess of $20,000 per year and an estimated payback period of 8 weeks, the …

Eye-Tracking To Evaluate Trust In Human-Atr Interaction, Samuel Francis Adelman

Browse all Theses and Dissertations

Human collaboration with targeting aids have allowed analysts to achieve a greater level of coordination and productivity in a variety of fields. This project investigates the impact that an Assisted Target Recognition (ATR) algorithm’s false alarm rate and the task Target of Interest (TOI) level has on user-system trust and use in a targeting decision task. Previous studies suggest that an increased number of false alarms in an ATR task negatively impacts analyst trust in the system. This study will further contribute to this research, aiming to provide a better framework for appropriate tolerance levels within ATR algorithms, utilizing pre-truthed …

Research On Mechanical Configuration Of Automatic Container Terminals Based On Simulation Optimization Method, Shaozheng Yu, Dongshi Sun, Chen Jing, Yongchao Li

Journal of System Simulation

Abstract: In the study of mechanical configuration problem of automated container terminal, a system simulation model based on discrete event simulation is constructed. The key parameters and interference factors that affect the performance of the system are fully considered in the model and a mechanical scheduling algorithm interface to ensure the effectiveness of the simulation model is designed. On the premise of ensuring the reliability of the container terminal system, a cycle optimization method of mechanical configuration scheme is proposed to minimize the cost. An example is given to solve the mechanical configuration scheme of an automatic container terminal. …

The Business Case For Industrial Safety: Revealing The Comprehensive Value Of Ergonomic Investments For Manufacturing Enterprises In Industry 4.0, Shane Stan

Honors Theses

How can today’s manufacturing enterprises construct, implement, and optimize modern safety initiatives in a manner that will present maximum return on investment and facilitate enterprise growth? Furthermore, how can these manufacturers assure individual ergonomic investments become part of a larger strategy to facilitate organizational change in safety? This work addresses these questions by placing industrial ergonomics in a business improvement context which comprehensively presents the financial returns and growth opportunities poised by modern safety initiatives. Additionally, to further strengthen the business case for industrial safety, an ergonomic action planning framework is established to guide the creation of holistic safety programs …

Development And Initial Evaluation Of A Reinforced Cue Detection Model To Assess Situation Awareness In Commercial Aircraft Cockpits, Aysen K. Taylor

Engineering Management & Systems Engineering Theses & Dissertations

Commercial transport aircraft of today vary greatly from early aircraft with regards to how the aircraft are controlled and the feedback provided from the machine to the human operator. Over time, as avionics systems became more automated, pilots had less direct control over their aircraft. Much research exists in the literature about automation issues, and several major accidents over the last twenty years spurred interest about how to maintain the benefits of automation while improving the overall human-machine interaction as the pilot is considered the last line of defense.

An important reason for maintaining or even improving overall pilot situation …

Improvement Of Quality Processes- Asset Condition Assessment Tool And Process For Vanderlande Industries, Mariantonia Hoyos Lopez, Tori Shonk

Senior Design Project For Engineers

Vanderlande Industries is the global market leader in the value added logistic process automation for airports, the parcel market, warehouses, and e-commerce. The company’s extensive portfolio of integrated solutions results in fast, reliable and efficient automation technology. The VI Marietta office supports airport sites that have an operational BHS. These sites hire VI to operate and maintain the site. Preventive, corrective, and emergency maintenance is completed on the equipment to maintain operational success. Usually, the U.S. sites that are supported have BHS systems that are old and worn down. It is important for VI to determine the risk of maintaining …

Collaborative Robotic Path Planning For Industrial Spraying Operations On Complex Geometries, Steven Brown

Graduate Theses and Dissertations

Implementation of automated robotic solutions for complex tasks currently faces a few major hurdles. For instance, lack of effective sensing and task variability – especially in high-mix/low-volume processes – creates too much uncertainty to reliably hard-code a robotic work cell. Current collaborative frameworks generally focus on integrating the sensing required for a physically collaborative implementation. While this paradigm has proven effective for mitigating uncertainty by mixing human cognitive function and fine motor skills with robotic strength and repeatability, there are many instances where physical interaction is impractical but human reasoning and task knowledge is still needed. The proposed framework consists …

The Effect Of Task Load, Automation Reliability, And Environment Complexity On Uav Supervisory Control Performance, Sarah M. Sherwood

Doctoral Dissertations and Master's Theses

Over the last decade, military unmanned aerial vehicles (UAVs) have experienced exponential growth and now comprise over 40% of military aircraft. However, since most military UAVs require multiple operators (usually an air vehicle operator, payload operator, and mission commander), the proliferation of UAVs has created a manpower burden within the U.S. military. Fortunately, simultaneous advances in UAV automation have enabled a switch from direct control to supervisory control; future UAV operators will no longer directly control a single UAV subsystem but, rather, will control multiple advanced, highly autonomous UAVs. However, research is needed to better understand operator performance in a …

Cockpit In The Systems Engineering Lenses, Aysen K. Taylor, Charles B. Keating, T. Steven Cotter

Engineering Management & Systems Engineering Faculty Publications

The commercial transport aircraft of today vary greatly from early aircraft in regards to how they are controlled and the feedback provided from the machine to the human operator. Automation has improved operational precision and efficiency but at the cost of providing less feedback. Pilots are the last line of defense and current technology cannot provide the human ability to solve novel problems for which no computer logic can be written. The automated cockpits of today have may sub-components that interact in a manner often opaque and unpredictable when a sensor or sub-component fails or even in situations where no …

Design Of Experiments-Based Scara Robot Parameter Evaluation For Embedding Electronics Into 3d Print, Sreekara Charith Boppana

Open Access Theses & Dissertations

Additive manufacturing processes combined with enhanced technologies for electronics production enables a highly flexible manufacturing of personalized 3D electronic devices. Due to the enormous progress within the last years, these technologies made their way from prototyping towards manufacturing. The growing request for products manufactured in batch size, making use of a robot to incorporate the electronic components necessary to make functional 3-Dimensional-Structural Electronics will extend the mass production possibilities. There is significant interest in automation of a process is which parameters are influential in the occurrence of assembly defects and which adjustments should be made to those variables to reduce …

Economic Analysis And Justification For Automated Welding Systems, Roxanne Raye

Industrial and Manufacturing Engineering

This report looks at designing a new welding process for a company in the Oil & Gas industry, ensuring method consistency and performance quality of their steel drill bit while increasing overall production. The current product is welded manually with a flux core wire, resulting in high cycle times and numerous cases of required rework.

The use of automation systems will be analyzed for their increased consistency, quality, safety, and production estimates. Specifically robotic cell design will be considered, since it can work on more parts with fewer operators, adding efficiency and flexibility to the production floor. Other areas of …

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.