Open Access. Powered by Scholars. Published by Universities.®

Engineering Commons

Open Access. Powered by Scholars. Published by Universities.®

Articles 1 - 30 of 88

Full-Text Articles in Engineering

Floating Wind Farm Experiments Through Scaling For Wake Characterization, Power Extraction, And Turbine Dynamics, Juliaan Bossuyt, OndˇRej FercˇÁk, Zein Sadek, Charles Meneveau, Dennice Gayme, Raúl Bayoán Cal Dec 2023

Floating Wind Farm Experiments Through Scaling For Wake Characterization, Power Extraction, And Turbine Dynamics, Juliaan Bossuyt, OndˇRej FercˇÁk, Zein Sadek, Charles Meneveau, Dennice Gayme, Raúl Bayoán Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

In this study, wind and water tunnel experiments of turbulent wakes in a scaled floating wind farm are performed. Scaling of a floating wind farm with a scaling ratio of 1:400 is made possible by relaxing geometric scaling of the turbine platform system, such that the dynamic response can be correctly matched, and to allow for relaxing Froude scaling such that the Reynolds number can be kept large enough. Four dimensionless parameters, describing the relative importance of wind and wave loads compared to turbine inertia, are used to guide the scaled floater design. Free decay tests of the pitch and …


Flow In Additively Manufactured Super-Rough Channels, Samuel Altland, Xiaowei Zhu, Stephen Mcclain, Robert Kunz, Xiang Yang Jul 2022

Flow In Additively Manufactured Super-Rough Channels, Samuel Altland, Xiaowei Zhu, Stephen Mcclain, Robert Kunz, Xiang Yang

Mechanical and Materials Engineering Faculty Publications and Presentations

Metal additive manufacturing has enabled geometrically complex internal cooling channels for turbine and heat exchanger applications, but the process gives rise to large-scale roughness whose size is comparable to the channel height (which is 500 μm). These super-rough channels pose previously unseen challenges for experimental measurements, data interpretation and roughness modelling. First, it is not clear if measurements at a particular streamwise and spanwise location still provide accurate representation of the mean (time- and plane-averaged) flow. Second, we do not know if the logarithmic layer survives. Third, it is unknown how well previously developed rough-wall models work for these large-scale …


Impact Of Green And White Roofs On Air Handler Filters And Indoor Ventilation Air, Pradeep Ramasubramanian, Irvan Luhung, Serene B. Y. Lim, Stephan C. Schuster, Olyssa Starry, Elliott T. Gall Jun 2021

Impact Of Green And White Roofs On Air Handler Filters And Indoor Ventilation Air, Pradeep Ramasubramanian, Irvan Luhung, Serene B. Y. Lim, Stephan C. Schuster, Olyssa Starry, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Rooftop surfaces near building outdoor air intakes may contribute to the mass loading on filters and compounds emitted to ventilation air downstream of the filter. In laboratory analyses, we characterized microbial composition, primary volatile organic compound (VOC) emissions, ozone removal rates, and VOC emissions in the presence of ozone on filters collected from air handlers located on the green and white roof sections of a big-box retail store. Total DNA masses per area of filter were 26.3 ± 11.9 ng cm−2 and 6.3 ± 6.5 ng cm−2 for green and white roof filters respectively, with higher mass observed in winter …


A Three-Dimensional Musculoskeletal Model Of The Dog, Heiko Stark, Martin S. Fischer, Alexander Hunt, Fletcher Young, Roger Quinn, Emanuel Andrada Jun 2021

A Three-Dimensional Musculoskeletal Model Of The Dog, Heiko Stark, Martin S. Fischer, Alexander Hunt, Fletcher Young, Roger Quinn, Emanuel Andrada

Mechanical and Materials Engineering Faculty Publications and Presentations

Abstract The domestic dog is interesting to investigate because of the wide range of body size, body mass, and physique in the many breeds. In the last several years, the number of clinical and biomechanical studies on dog locomotion has increased. However, the relationship between body structure and joint load during locomotion, as well as between joint load and degenerative diseases of the locomotor system (e.g. dysplasia), are not sufficiently understood. Collecting this data through in vivo measurements/records of joint forces and loads on deep/small muscles is complex, invasive, and sometimes unethical. The use of detailed musculoskeletal models may help …


Lagrangian Diffusion Properties Of A Free Shear Turbulent Jet, Bianca F. Viggiano, Thomas Basset, Stephen Solovitz, Thomas Barois, Mathieu Gibert, Nicolas Mordant, Laurent Chevillard, Romain Volk, Mickael Bourgoin, Raul Bayoan Cal May 2021

Lagrangian Diffusion Properties Of A Free Shear Turbulent Jet, Bianca F. Viggiano, Thomas Basset, Stephen Solovitz, Thomas Barois, Mathieu Gibert, Nicolas Mordant, Laurent Chevillard, Romain Volk, Mickael Bourgoin, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

A Lagrangian experimental study of an axisymmetric turbulent water jet is performed to investigate the highly anisotropic and inhomogeneous flow field. Measurements are conducted within a Lagrangian exploration module, an icosahedron apparatus, to facilitate optical access of three cameras. Stereoscopic particle tracking velocimetry results in three-component tracks of position, velocity and acceleration of the tracer particles within the vertically oriented jet with a Taylor-based Reynolds number Reλ≃230. Analysis is performed at seven locations from 15 diameters up to 45 diameters downstream. Eulerian analysis is first carried out to obtain critical parameters of the jet and relevant scales, namely the Kolmogorov …


The Corrosion Of Stainless Steel Made By Additive Manufacturing: A Review, Gyeongbin Ko, Wooseok Kim, Kyungjung Kwon, Tae-Kyu Lee Mar 2021

The Corrosion Of Stainless Steel Made By Additive Manufacturing: A Review, Gyeongbin Ko, Wooseok Kim, Kyungjung Kwon, Tae-Kyu Lee

Mechanical and Materials Engineering Faculty Publications and Presentations

The advantages of additive manufacturing (AM) of metals over traditional manufacturing methods have triggered many relevant studies comparing the mechanical properties, corrosion behavior, and microstructure of metals produced by AM or traditional manufacturing methods. This review focuses exclusively on the corrosion property of AM-fabricated stainless steel by comprehensively analyzing the relevant literature. The principles of various AM processes, which have been adopted in the corrosion study of stainless steel, and the corrosion behaviors of stainless steel depending on the AM process, the stainless steel type, and the corrosion environment are summarized. In this comprehensive analysis of relevant literature, we extract …


The Hot Cracking Susceptibility Subjected The Laser Beam Oscillation Welding On 6xxx Aluminum Alloy With A Partial Penetration Joint, Minjung Kang, Jason Cheon, Dong Hyuck Kam, Cheolhee Kim Feb 2021

The Hot Cracking Susceptibility Subjected The Laser Beam Oscillation Welding On 6xxx Aluminum Alloy With A Partial Penetration Joint, Minjung Kang, Jason Cheon, Dong Hyuck Kam, Cheolhee Kim

Mechanical and Materials Engineering Faculty Publications and Presentations

A laser beam oscillation method using Galvano mirrors, which allows wide weld beads and controls thermal stress distribution, was suggested to suppress the formation of solidification cracks in laser welds. In order to understand the solidification cracking behavior in relation to the bead shape, laser beam oscillation welding was performed under various oscillation widths and frequency conditions. To evaluate the effect of the oscillation parameter on solidification cracking susceptibility, a regression analysis based on the shape of the bead was performed. Stress distribution generated during the laser beam oscillation welding process was also analyzed using finite element modeling simulation. From …


Parametric Investigation Of Effect Of Abnormal Process Conditions On Self-Piercing Riveting, Taek-Eon Jeong, Dong-Hyuck Kam, Cheolhee Kim Apr 2020

Parametric Investigation Of Effect Of Abnormal Process Conditions On Self-Piercing Riveting, Taek-Eon Jeong, Dong-Hyuck Kam, Cheolhee Kim

Mechanical and Materials Engineering Faculty Publications and Presentations

Self-piercing riveting (SPR) is one of the mechanical joining processes, and its application to Al/Fe dissimilar materials combination, which is hard to weld, is expanding in the automotive industry. The main process parameters in SPR are types of rivet and die, setting force, and rivet setting speed. Previously, the relationship between the main process parameters and output parameters such as cross-sectional characteristics and joint strength has been studied to optimize the SPR process. In practical applications, there are unexpected and abnormal process conditions such as poor fit-up, angular misalignment, edge offset distance, and inaccurate setting and pre-clamping forces, and their …


Ten Questions Concerning The Implications Of Carpet On Indoor Chemistry And Microbiology, Sarah R, Haines, Rachel I. Adams, Brandon E. Boor, Thomas A. Bruton, John Downey, Andrea R. Ferro, Elliott T. Gall, Multiple Additional Authors Mar 2020

Ten Questions Concerning The Implications Of Carpet On Indoor Chemistry And Microbiology, Sarah R, Haines, Rachel I. Adams, Brandon E. Boor, Thomas A. Bruton, John Downey, Andrea R. Ferro, Elliott T. Gall, Multiple Additional Authors

Mechanical and Materials Engineering Faculty Publications and Presentations

Carpet and rugs currently represent about half of the United States flooring market and offer many benefits as a flooring type. How carpets influence our exposure to both microorganisms and chemicals in indoor environments has important health implications but is not well understood. The goal of this manuscript is to consolidate what is known about how carpet impacts indoor chemistry and microbiology, as well as to identify the important research gaps that remain. After describing the current use of carpet indoors, questions focus on five specific areas: 1) indoor chemistry, 2) indoor microbiology, 3) resuspension and exposure, 4) current practices …


Potential Of Module Arrangements To Enhance Convective Cooling In Solar Photovoltaic Arrays, B. Stanislawski, Fabien Margairaz, Raúl Bayoán Cal, Marc Calaf Jan 2020

Potential Of Module Arrangements To Enhance Convective Cooling In Solar Photovoltaic Arrays, B. Stanislawski, Fabien Margairaz, Raúl Bayoán Cal, Marc Calaf

Mechanical and Materials Engineering Faculty Publications and Presentations

When solar photovoltaic (PV) module temperatures rise during operation, commonly-installed modules experience an efficiency loss between 0.1 and 0.5% per degree above 25+C. Thus, extensive research has aimed to reduce the operating temperature of solar modules. However, many cooling solutions require additional cost or equipment that precludes their implementation in utility-scale PV plants. Based on previous studies of land-atmosphere interactions of surface thermal heterogeneity, we hypothesize that certain solar farm arrangements may enhance natural convective heat transfer between the solar modules and surrounding flow. Due to the strong non-linear relationship between module temperature and convective heat transfer, enhancing the convective …


Data-Driven Modeling Of The Wake Behind A Wind Turbine Array, Naseem Ali, Raul Bayoan Cal Jan 2020

Data-Driven Modeling Of The Wake Behind A Wind Turbine Array, Naseem Ali, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

The wake flow in a wind turbine array boundary layer is described using the Koopman operator. Dynamics of the flow are decomposed into the linear and forcing terms, and the low-energy delay coordinates are revealed. The rare events show the non-Gaussian long tails that capture the switching and bursting phenomena. The near-wake region shows the incoherent phase space region, where the dynamics are strongly nonlinear. The far-wake region is marked with the small non-Gaussian forcing term, and the dynamics are largely governed by linear dynamics. The data-driven predictive model is built based on the Hankel-based dynamic mode decomposition and treats …


Hot Deformation Data For Haynes 214, Haynes 230 And Inconel 740h, Benjamin Adam, Julie Tucker, Graham Tewksbury Jan 2020

Hot Deformation Data For Haynes 214, Haynes 230 And Inconel 740h, Benjamin Adam, Julie Tucker, Graham Tewksbury

Mechanical and Materials Engineering Faculty Publications and Presentations

This article presents the datasets gathered for the hot processing of three Ni-based superalloys intended for A-USC application, Haynes 214, Haynes 230 and Inconel 740H. Isothermal compression tests were conducted with a Gleeble 3500 at temperatures between 1000 C and 1200 C and strain rates between 0.01/s and 1/s to a full true strain of 0.7. The obtained true stress-true strain curves were used as basis for hot processing maps, linking temperature, stress and strain rate. Subsequently, all samples were sectioned through the geometric centre to provide microstructural information, captured using EBSD, as well as EDX for the evolution of …


Utility-Scale Solar Pv Performance Enhancements Through System-Level Modifications, Andrew D. S. Glick, Naseem Ali, Juliaan Bossuyt, Marc Calaf, Raul Bayoan Cal Jan 2020

Utility-Scale Solar Pv Performance Enhancements Through System-Level Modifications, Andrew D. S. Glick, Naseem Ali, Juliaan Bossuyt, Marc Calaf, Raul Bayoan Cal

Mechanical and Materials Engineering Faculty Publications and Presentations

Performance of solar PV diminishes with the increase in temperature of the solar modules. Therefore, to further facilitate the reduction in cost of photovoltaic energy, new approaches to limit module temperature increase in natural ambient conditions should be explored. Thus far only approaches based at the individual panel level have been investigated, while the more complex, systems approach remains unexplored. Here, we perform the first wind tunnel scaled solar farm experiments to investigate the potential for temperature reduction through system-level flow enhancement. The percentage of solar irradiance converted into electric power depends upon module efficiency, typically less than 20%. The …


Contamination Of Coupling Glass And Performance Evaluation Of Protective System In Vacuum Laser Beam Welding, Yongki Lee, Jason Cheon, Byung-Kwon Min, Cheolhee Kim Nov 2019

Contamination Of Coupling Glass And Performance Evaluation Of Protective System In Vacuum Laser Beam Welding, Yongki Lee, Jason Cheon, Byung-Kwon Min, Cheolhee Kim

Mechanical and Materials Engineering Faculty Publications and Presentations

Vacuum laser beam welding enables deeper penetration depth and welding stability than atmospheric pressure laser welding. However, contaminated coupling glass caused by welding fumes in the vacuum space reduces laser transmittance, leading to inconsistent penetration depth. Therefore, a well-designed protective system is indispensable. Before designing the protective system, the contamination phenomenon was quantified and represented by a contamination index, based on the coupling glass transmittance. The contamination index and penetration depth behavior were determined to be inversely proportional. A cylindrical protective system with a shielding gas supply was proposed and tested. The shielding gas jet provides pressure-driven contaminant suppression and …


Using Thermal Gradient Measurements To Compare Bath Temperature And Agitation Effects On The Quenching Performance Of Palm Oil, Canola Oil And A Conventional Petroleum Oil, Bozidar Matijevic, Bruno F. Canale, Božidar Lišcic, George Totten May 2019

Using Thermal Gradient Measurements To Compare Bath Temperature And Agitation Effects On The Quenching Performance Of Palm Oil, Canola Oil And A Conventional Petroleum Oil, Bozidar Matijevic, Bruno F. Canale, Božidar Lišcic, George Totten

Mechanical and Materials Engineering Faculty Publications and Presentations

A proprietary Liscic/Petrofer cylindrical Inconel 600 probe of 50-mm diameter and 200-mm length which was instrumented with three thermocouples on the same radius of the crosssection at the middle of the length was used to determine the differences in quenching performance of two vegetable oils, palm oil and canola oil, and they were compared to a locally produced conventional petroleum oil quenchant. The cooling curves and heat transfer performance of these oils were determined at different bath temperatures and agitation rates. The work was performed at the Quenching Research Centre located at the Faculty for Mechanical Engineering, University of Zagreb, …


X-Ray Determination Of Compressive Residual Stresses In Spring Steel Generated By High-Speed Water Quenching, Diego E. Lozano, George E. Totten, Yaneth Bedolla-Gil, Martha Guerrero-Mata, Marcel Carpio, Gabriela M. Martinez-Cazares Apr 2019

X-Ray Determination Of Compressive Residual Stresses In Spring Steel Generated By High-Speed Water Quenching, Diego E. Lozano, George E. Totten, Yaneth Bedolla-Gil, Martha Guerrero-Mata, Marcel Carpio, Gabriela M. Martinez-Cazares

Mechanical and Materials Engineering Faculty Publications and Presentations

Automotive components manufacturers use the 5160 steel in leaf and coil springs. The industrial heat treatment process consists in austenitizing followed by the oil quenching and tempering process. Typically, compressive residual stresses are induced by shot peening on the surface of automotive springs to bestow compressive residual stresses that improve the fatigue resistance and increase the service life of the parts after heat treatment. In this work, a high-speed quenching was used to achieve compressive residual stresses on the surface of AISI/SAE 5160 steel samples by producing high thermal gradients and interrupting the cooling in order to generate a case-core …


Effects Of Steel Type And Sandblasting Pretreatment On The Solid-Liquid Compound Casting Characteristics Of Zinc-Coated Steel/Aluminum Bimetals, Jesik Shin, Taehyeong Kim, Kyoungmook Lim, Hoon Cho, Daeho Yang, Changyeol Jeong, Sung Yi Mar 2019

Effects Of Steel Type And Sandblasting Pretreatment On The Solid-Liquid Compound Casting Characteristics Of Zinc-Coated Steel/Aluminum Bimetals, Jesik Shin, Taehyeong Kim, Kyoungmook Lim, Hoon Cho, Daeho Yang, Changyeol Jeong, Sung Yi

Mechanical and Materials Engineering Faculty Publications and Presentations

Effects of zinc-coated steel type and steel surface sandblasting pretreatment in the solid-liquid compound casting of layered type steel/aluminum bimetals were investigated. The Zn coating behavior and its effects on interfacial microstructure evolution and fracture mechanism were also discussed. The aluminum fluidity in thin plate type flow channels formed by the steel insert and the mold wall primarily depended on the insert surface roughness and secondarily on the wettability. As-galvanized (GI) steel/aluminum bimetal joints showed the bonding strength of 20 MPa and more, while galvannealed (GA) steels showed poor bonding. The interfacial bonding zone consisted of most Al13Fe4, Al8Fe2Si, Al4.5FeSi …


To Burn-In, Or Not To Burn-In: That’S The Question, Ephraim Suhir Mar 2019

To Burn-In, Or Not To Burn-In: That’S The Question, Ephraim Suhir

Mechanical and Materials Engineering Faculty Publications and Presentations

In this paper it is shown that the bathtub-curve (BTC) based time-derivative of the failure rate at the initial moment of time can be considered as a suitable criterion of whether burn-in testing (BIT) should or does not have to be conducted. It is also shown that the above criterion is, in effect, the variance of the random statistical failure rate (SFR) of the mass-produced components that the product manufacturer received from numerous vendors, whose commitments to reliability were unknown, and their random SFR might vary therefore in a very wide range, from zero to infinity. A formula for the …


Parallelized Particle Swarm Optimization To Estimate The Heat Transfer Coefficients Of Palm Oil, Canola Oil, Conventional, And Accelerated Petroleum Oil Quenchants, Zoltán Fried, Imre Felde, Rosa L. Simencio Otero, Jônatas M. Viscaino, George E. Totten, Lauralice Canale Feb 2019

Parallelized Particle Swarm Optimization To Estimate The Heat Transfer Coefficients Of Palm Oil, Canola Oil, Conventional, And Accelerated Petroleum Oil Quenchants, Zoltán Fried, Imre Felde, Rosa L. Simencio Otero, Jônatas M. Viscaino, George E. Totten, Lauralice Canale

Mechanical and Materials Engineering Faculty Publications and Presentations

An inverse solver for the estimation of the temporal-spatial heat transfer coefficients (HTC), without using prior information of the thermal boundary conditions, was used for immersion quenching into palm oil, canola oil, and two commercial petroleum oil quenchants. The particle swarm optimization (PSO) method was used on near-surface temperature-time cooling curve data obtained with the so-called Tensi multithermocouple, and a 12.5 by 45 mm Inconel 600 probe. The fitness function to be minimized by a PSO approach is defined by the deviation of the measured and calculated cooling curves. The PSO algorithm was parallelized and implemented on a graphics accelerator …


Monitored Indoor Environmental Quality Of A Mass Timber Office Building: A Case Study, Jason Stenson, Suzanne L. Ishaque, Aurélie Laguerre, Andrew Loia, Georgia Maccrone, Ignace Mugabo, Dale Northcutt, Mariapaola Riggio, Andre Barbosa, Elliott T. Gall, Kevin Van Den Wymelenberg Jan 2019

Monitored Indoor Environmental Quality Of A Mass Timber Office Building: A Case Study, Jason Stenson, Suzanne L. Ishaque, Aurélie Laguerre, Andrew Loia, Georgia Maccrone, Ignace Mugabo, Dale Northcutt, Mariapaola Riggio, Andre Barbosa, Elliott T. Gall, Kevin Van Den Wymelenberg

Mechanical and Materials Engineering Faculty Publications and Presentations

A broad range of building performance monitoring, sampling, and evaluation was conducted periodically after construction and spanning more than a year, for an occupied office building constructed using mass timber elements such as cross-laminated timber (CLT) floor and roof panels, as well as glue-laminated timber (GLT) beams and columns. This case study contributes research on monitoring indoor environmental quality in buildings, describing one of the few studies of an occupied mass timber building, and analyzing data in three areas that impact occupant experience: indoor air quality, bacterial community composition, and floor vibration. As a whole, the building was found to …


Simulation To Fabrication—Understanding The Effect Of Niaucu Alloy Catalysts For Controlled Growth Of Graphene At Reduced Temperature, Huahan Zhan, Bin Jiang, Otto Zietz, Samuel Olson, Jun Jiao Jan 2019

Simulation To Fabrication—Understanding The Effect Of Niaucu Alloy Catalysts For Controlled Growth Of Graphene At Reduced Temperature, Huahan Zhan, Bin Jiang, Otto Zietz, Samuel Olson, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

It is a significant challenge to grow large-scale, high quality, monolayer graphene at low temperature for the applications in industry, especially for the complementary metal oxide semiconductor fabrication process. To overcome this difficulty, we simulated the decomposition of acetylene (C2H2) on (100) surfaces of primarily nickel (Ni) catalysts with small mol fractions of gold (Au) and copper (Cu), using a 4 × 4 × 4 periodic supercell model. Based on the calculation of the reaction energies to decompose the C-H or C≡C bonds on different catalyst surfaces, a differential energy is proposed to clearly scale the decomposition difficulties such that …


Plasma-Enhanced Chemical Vapor Deposition Of Acetylene On Codeposited Bimetal Catalysts Increasing Graphene Sheet Continuity Under Low-Temperature Growth Conditions, Joshua Tracy, Otto Zietz, Samuel Olson, Jun Jiao Jan 2019

Plasma-Enhanced Chemical Vapor Deposition Of Acetylene On Codeposited Bimetal Catalysts Increasing Graphene Sheet Continuity Under Low-Temperature Growth Conditions, Joshua Tracy, Otto Zietz, Samuel Olson, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

Here, we report a novel method for low-temperature synthesis of monolayer graphene at 450 °C on a polycrystalline bimetal Ni-Au catalyst. In this study, low-temperature chemical vapor deposition synthesis of graphene was performed at 450 °C on codeposited Ni-Au which shows successful monolayer graphene formation without an extra annealing process. The experimental results suggest that electron beam codeposition of bimetal catalyst is the key procedure that enables the elimination of the pre-growth high-temperature annealing of the catalyst prior to graphene synthesis, an indispensable process, used in previous reports. The formation was further improved by plasma-assisted growth in which the inductively …


Neuromechanical Model Of Rat Hindlimb Walking With Two-Layer Cpgs, Kaiyu Deng, Nicholas Szczecinski, Dirk Arnold, Emanuel Andrada, Martin Fischer, Roger Quinn, Alexander J. Hunt Jan 2019

Neuromechanical Model Of Rat Hindlimb Walking With Two-Layer Cpgs, Kaiyu Deng, Nicholas Szczecinski, Dirk Arnold, Emanuel Andrada, Martin Fischer, Roger Quinn, Alexander J. Hunt

Mechanical and Materials Engineering Faculty Publications and Presentations

This work demonstrates a neuromechanical model of rat hindlimb locomotion undergoing nominal walking with perturbations. In the animal, two types of responses to perturbations are observed: resetting and non-resetting deletions. This suggests that the animal locomotor system contains a memory-like organization. To model this phenomenon, we built a synthetic nervous system that uses separate rhythm generator and pattern formation layers to activate antagonistic muscle pairs about each joint in the sagittal plane. Our model replicates the resetting and non-resetting deletions observed in the animal. In addition, in the intact (i.e., fully afferented) rat walking simulation, we observe slower recovery after …


Performance Of Plunge Depth Control Methods During Friction Stir Welding, Jinyoung Yoon, Cheolhee Kim, Sehun Rhee Jan 2019

Performance Of Plunge Depth Control Methods During Friction Stir Welding, Jinyoung Yoon, Cheolhee Kim, Sehun Rhee

Mechanical and Materials Engineering Faculty Publications and Presentations

Friction stir welding is a preferred solid state welding process for Al/Fe joints, and in friction stir lap welding, the plunge depth is the most critical parameter for joint strength. We compared three plunge depth control methods, namely conventional position control, offset position control, and deflection compensation control in the friction stir lap welding of 3 mm-thick Al 5083-O alloy over 1.2 mm-thick DP 590 steel. The desired plunge depth was 0.2 mm into the steel sheet. However, the pin did not reach the steel surface under conventional position control due to deflection of the vertical axis of the welding …


Improvement Of The Tribological Characteristics Of Aisi 8620, 8640 And 52100 Steels Through Thermo-Reactive Treatments, Rafael Magalhães Triani, Fábio Edson Mariani, Lucas Fuscaldi De Assis Gomes, Pedro Gabriel Bonella De Oliveira, George E. Totten, Luiz Carlos Casteletti Jan 2019

Improvement Of The Tribological Characteristics Of Aisi 8620, 8640 And 52100 Steels Through Thermo-Reactive Treatments, Rafael Magalhães Triani, Fábio Edson Mariani, Lucas Fuscaldi De Assis Gomes, Pedro Gabriel Bonella De Oliveira, George E. Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

The production of vanadium and niobium carbides (VC and NbC) layers on AISI 8620, 8640, and 52100 steels may increase hardness and wear resistance of substrates. Thermochemical treatments were performed at 1000 °C for 2 and 4 h. The characterization of the treated samples was carried out by means of Knoop microhardness tests, “calotest” type microadhesive wear test, layer adhesion test according to VDI 3198 standard, and X-ray diffraction. Compact and uniform layers of VC and NbC were obtained in all treatments, with hardness up to 2500 HK and microadhesive wear resistance far superior to that of the substrates, indicating …


Overview Of Homechem: House Observations Of Microbial And Environmental Chemistry, Delphine K. Farmer, Marina E. Vance, Jon P. D. Abbatt, Andrew Abeleira, Michael R. Alves, Richard Corsi, Peter F. Decarlo, Allen H. Goldstein, Vicki H. Grassian, Lea Hildebrandt Ruiz, Jose L. Jimenez, Tara Kahan, Multiple Additional Authors Jan 2019

Overview Of Homechem: House Observations Of Microbial And Environmental Chemistry, Delphine K. Farmer, Marina E. Vance, Jon P. D. Abbatt, Andrew Abeleira, Michael R. Alves, Richard Corsi, Peter F. Decarlo, Allen H. Goldstein, Vicki H. Grassian, Lea Hildebrandt Ruiz, Jose L. Jimenez, Tara Kahan, Multiple Additional Authors

Mechanical and Materials Engineering Faculty Publications and Presentations

The House Observations of Microbial and Environmental Chemistry (HOMEChem) study is a collaborative field investigation designed to probe how everyday activities influence the emissions, chemical transformations and removal of trace gases and particles in indoor air. Sequential and layered experiments in a research house included cooking, cleaning, variable occupancy, and window-opening. This paper describes the overall design of HOMEChem and presents preliminary case studies investigating the concentrations of reactive trace gases, aerosol particles, and surface films. Cooking was a large source of VOCs, CO2, NOx, and particles. By number, cooking particles were predominantly in the ultrafine mode. Organic aerosol dominated …


Compensation Of Vertical Position Error Using A Force–Deflection Model In Friction Stir Spot Welding, Jinyoung Yoon, Cheolhee Kim, Sehoon Rhee Dec 2018

Compensation Of Vertical Position Error Using A Force–Deflection Model In Friction Stir Spot Welding, Jinyoung Yoon, Cheolhee Kim, Sehoon Rhee

Mechanical and Materials Engineering Faculty Publications and Presentations

Despite increasing need for friction stir spot welding (FSSW) for high-temperature softening materials, system deflection due to relatively high plunging force remains an obstacle. System deflection results in the vertical position error of a welding tool and insufficient plunge depth. In this study, we used adaptive control to maintain plunge depth, the plunging force was coaxially measured, and the position error was estimated using a force–deflection model. A linear relationship was confirmed between the force and deflection; this relationship is dependent on the stiffness of the welding system while independent of process parameters and base materials. The proposed model was …


First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir Nov 2018

First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir

Mechanical and Materials Engineering Faculty Publications and Presentations

Oxidation and corrosion of nickel and Ni-based alloys are a problem for many industrial applications, such as power plants that use supercritical CO2 as the working fluid. In supercritical CO2 environments, CO2 dissociates on the surface forming adsorbed CO and O, which can oxidize the surface. The adsorbed CO can further breakdown via direct CO dissociation or via the Boudouard reaction to form adsorbed C, which can in turn carburize the surface. Understanding how the adsorbed species interact with different Ni-based alloys can help guide the design of future alloys. The interactions of adsorbed O, C, and CO on the …


Boro-Austempering Treatment Of Ductile Cast Irons, Fábio Edson Mariani, Carolina Soares, Amadeu Lombardi Neto, George Totten, Luiz Carlos Casteletti Jul 2018

Boro-Austempering Treatment Of Ductile Cast Irons, Fábio Edson Mariani, Carolina Soares, Amadeu Lombardi Neto, George Totten, Luiz Carlos Casteletti

Mechanical and Materials Engineering Faculty Publications and Presentations

Samples of ductile cast irons alloyed with Cu, Cu-Ni and Cu-Ni-Mo were austempered, borided and boro-austempered and characterized for hardness and micro-adhesive wear behavior. The kinetics of layer formation was also studied. The boriding method used was molten borax bath, in periods of 2 and 4 hours at temperatures of 850, 900 and 950º C. The direct austempering treatment was performed immediately following the boriding treatment (from 850, 900 and 950º C) using molten salt baths at temperatures of 240, 300 and 360º C for 4 hours (boro-austempering treatment). For comparative purposes, the conventional austempering treatment was also conducted. Optical …


Mass Accretion And Ozone Reactivity Of Idealized Indoor Surfaces In Mechanically Or Naturally Ventilated Indoor Environments, Elliott T. Gall, Donghyun Rim Jun 2018

Mass Accretion And Ozone Reactivity Of Idealized Indoor Surfaces In Mechanically Or Naturally Ventilated Indoor Environments, Elliott T. Gall, Donghyun Rim

Mechanical and Materials Engineering Faculty Publications and Presentations

In indoor environments, accretion of mass to materials may provide sites for surface chemistry that differ from those of the original material. Since indoor surfaces are a major sink of oxidant gases, surface mass accretion may impact indoor O3 chemistry. In this study, the effect of surface mass accretion on O3 surface deposition was tested by deploying cleaned borosilicate glass plates in two types of indoor environments: a mechanically ventilated ( MV ) office and a naturally ventilated ( NV ) residence located in Singapore. In each environment, seven replicate glass plates and one field blank were deployed …