Engineering Commons^™

A Heuristic Algorithm To Generate Test Program Sequences For Moving Probe Electronic Test Equipment, Bertha M. Arteta

FIU Electronic Theses and Dissertations

The electronics industry, is experiencing two trends one of which is the drive towards miniaturization of electronic products. The in-circuit testing predominantly used for continuity testing of printed circuit boards (PCB) can no longer meet the demands of smaller size circuits. This has lead to the development of moving probe testing equipment. Moving Probe Test opens up the opportunity to test PCBs where the test points are on a small pitch (distance between points). However, since the test uses probes that move sequentially to perform the test, the total test time is much greater than traditional in-circuit test. While significant …

High Temperature Fatigue Crack Growth Behavior Of Ti-6al-4v, N. K. Arakere, Tarun Goswami, J. Krohn, N. Ramachandran

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Experimental evaluation of high temperature, Fatigue Crack Growth Rate (FCGR) data for Ti-6A1-4V, a titanium alloy, is presented. The FCGR data were measured at room temperature, 175, 230, 290 and 345°C using the Direct Current Potential Difference (DCPD) technique. Compact Tension (CT) specimens were used in the program and crack growth rates (da/dN) vs. Mode I stress intensity factor ranges (ΔΚ) were plotted as a function of temperature. A temperature rise from 175 to 345°C did not cause a substantial increase in crack growth rates within the Stage II region where a linear relationship describes the behavior. Fonnation of secondary …

Computer-Aided Engineering For Tool Design In Manufacturing Engineering Curriculum, Daniel J. Waldorf

Industrial and Manufacturing Engineering

At Cal Poly – San Luis Obispo, a variety of tool design issues are covered in a junior-level manufacturing engineering course called Tool Engineering. In the course, designing fixtures – for any process – is a major component of the content. The process of designing a fixture is similar to the method a mechanical engineer would use to design a new product. The course is therefore an excellent opportunity to teach design principles to manufacturing engineers. This project involves an attempt to introduce computer-aided methods, including the finite element method (FEM), for analysis of tool design into the Tool Engineering …

Teaching Factory, Sema E. Alptekin, Reza Pouraghabagher, Patricia Mcquaid, Daniel Waldorf

Industrial and Manufacturing Engineering

Academia must develop a new approach to teaching in order to better prepare engineering students to function efficiently and adjust readily within the framework of the factories in the real world. Some engineering programs emphasize theory, while others emphasize application as isolated blocks. The "Teaching Factory" being developed at Cal Poly combines both theory and applications. It makes use of state-of-the-art industrial grade production equipment, computer hardware and software in the form of the following two systems: 1) a functioning "real" factory hardware environment, and 2) a Production Planning and Control Center.

A Conceptual Framework Of Cost/Benefit Justification For Ergonomic Projects To Reduce Musculoskeletal Disorders In The Workplace, Nitipong Boon-Long

Dissertations

A framework for justifying ergonomic projects to the overall cost savings is developed which estimates the extent of musculoskeletal disorders (MSDs) exposures to a specific industry. A cost structure is developed to estimate the investment needed for an ergonomics program and the costs related to MSDs problems including workers' compensation costs, work-related costs, and labor turnover costs. Data was adopted from sources including Bureau of Labor Statistics (BLS), the Healthcare Cost and Utilization Project (HCUP-3), and estimates suggested in OSHA's former Ergonomics Standard. Top fifteen manufacturing industries with the highest MSDs rates were selected to apply the framework. Results showed …

Designing Web-Based Adaptive Learning Environment : Distils As An Example, Lilian Cao

Dissertations

In this study, two components are developed for the Web-based adaptive learning: an online Intelligent Tutoring Tool (ITT) and an Adaptive Lecture Guidance (ALG). The ITT provides students timely problem-solving help in a dynamic Web environment. The ALG prevents students from being disoriented when a new domain is presented using Web technology. A prototype, Distributed Intelligent Learning System (DISTILS), has been implemented in a general chemistry laboratory domain.

In DISTILS, students interact with the ITT through a Web browser. When a student selects a problem, the problem is formatted and displayed in the user interface for the student to solve. …

Simulation Modeling For Integrated E-Supply Chain Management, Pornsarun Wirojanagud

Theses

E-supply chain management is an emerging area of interest as companies begin to explore the Internet's potential to restructure supply chain relationships. The environmental impact of e-supply chain management is a critical issue towards sustainability. This thesis discusses and models an integrated e-supply chain network accounting for material and information flows throughout the supply chain in order to analyze the environmental implications and tradeoffis with other system characteristics. The network structure has complex interactions between various entities. In order to understand and analyze dynamic performance, a discrete-event simulation approach is utilized. An integrated tool was developed using the Arena simulation …

A Novel Approach Towards Usability Studies For Visual Search Tasks In Graphical User Interface Applications Using The Activity Theory Approach, Tirthankar Sengupta

Theses

The field of Human Computer Interaction still strives for a generalized model of visual search tasks (icon search, menu search, text search, label search, search through hypertext and feature recognition). The existing models of visual search, in spite of being impressive, are limited under certain perspectives due to lack of generality. The thesis tries to provide a holistic approach for the modeling of visual search tasks in graphical user interfaces from the Activity Theory (AT) perspective with the aim of rendering a theoretical bridge between HCI and Psychology. A detailed review of literature from the variegated discipline contributing to the …

Maximum Acceptable Oral Reading Speed For Voice Input Systems, Nirari M. Oda

Masters Theses

The objective of this thesis was to study the effect of vocal duration period and background noise on psychophysical oral reading speed. Ten healthy white males (21-28 years old) were used as subjects. Experiment one was designed to determine Maximum Acceptable Oral Reading Speed (MAORS) for an 8-hour period using psychophysical methodology. Results indicate that 114 words/min was an acceptable oral reading rate for an 8-hour day. Furthermore, 2 hours and 20 minutes is an acceptable testing period ( equivalent to the 8-hour day). Acoustical and physiological variables support these findings. Experiment two was designed to study the effect of …

Empirical Model-Based Control For End Milling Process, Abdelmalak Salib

Dissertations

The main objective of this research is to develop an empirical model-based control mechanism to maintain a fine surface finish quality by maintaining on-line cutting force values. The proposed model has been developed to present the control model constraints, by varying the machining parameters to control the force output to be constant. To relate the surface finish and the cutting force in the end milling machining process, a design of experiment has been conducted to determine the effect of two different materials (aluminium and steel) and the machining parameters (feed rate, spindle speed) at a predefined depth of cut.

Regression …

Combining Activity-Based Costing With The Simulation Of A Cellular Manufacturing System, Paul Savory, Robert Williams, Rodney Rassmuseun

Department of Industrial and Management Systems Engineering: Faculty Publications

This paper presents an integrated simulation and activity-based management approach for determining the best sequencing scheme for processing a part family through a manufacturing cell. The integration is illustrated on a loop or U-shaped manufacturing cell and a part family consisting of four part types (A, B, C, and D). Production requirements for the cell demand that part batches be processed one type at a time. For example, all part A’s are processed until weekly demand is met, then part B’s, etc. The objective of this example is to determine the best part sequence (e.g., ABCD, DCBA or CABD). In …

Combining Activity-Based Costing With The Simulation Of A Cellular Manufacturing System, Paul Savory, Robert Williams, Rodney Rassmuseun

Department of Industrial and Management Systems Engineering: Faculty Publications

Discrete-event simulation is one of the most effective techniques for analyzing a manufacturing system. Unfortunately, little attention is given to using simulation models to estimate the economic impact of a proposed system configuration. This paper defines how activity-based costing (ABC) concepts can be incorporated into a discrete-event simulation model. Special emphasis is on demonstrating how decision making can be aided by having the simulation create a detailed “Bill of Activity” describing costs associated with manufacturing a part. The integration of ABC and simulation is illustrated by evaluating the impact of a proposed manufacturing cell configuration. The additional costing information aids …

Virtual Classroom For Teaching The Economics Of Engineering Design, Janis P. Terpenny, Kimberly Sward

Janis P. Terpenny

As decision-makers, engineers must be knowledgeable and competent in multiple aspects of design. Engineering is more than a problem solving activity focusing on simply the expected performance of designed artifacts. Consideration must also be given to the economic consequences of design decisions on life-cycle issues. A major challenge to undergraduate engineering education is to increase student competency in the economic elements that are such a critical part of the engineering process. Many believe that success in this endeavor requires new methods and materials that actively engage students in learning, are more closely aligned with engineering decision-making, and include real-world problems …

Senior Design Projects To Aid The Disabled, Janis P. Terpenny, Robert Gao, John Ritter, Donald Fisher, Sundar Krishnamurty

Janis P. Terpenny

A new two-semester capstone senior design course sequence in the area of assistive technology has been developed and integrated within the established curriculum of the Department of Mechanical and Industrial Engineering (MIE) at the University of Massachusetts (UMass) Amherst. Entitled “Senior Design Projects to Aid the Disabled,” the capstone sequence includes close collaborations with the Lemelson Assistive Technology Development Center (LATDC) at Hampshire College and Adaptive Design Services (ADS) under the Massachusetts Department of Mental Retardation (DMR). The new design course allows students to work directly with collaborators and disabled clients to solve specific assistive technology design problems. Through these …

Entrance Capacity Of An Automated Highway System, Randolph W. Hall, Ali Nowroozi, Jacob Tsao

H.-S. Jacob Tsao

This paper evaluates the entrance capacity and queueing delay for Automated Highway Systems through use of simulations and analytical modeling. Queueing statistics are also used to determine the sustainable capacity of alternative concepts, taking trip length distribution and spacing between ramps into consideration. Based on safety-spacing headways (produced in a separate analysis), the most promising concept utilizes platoons both on the highway and on on-ramps. However, it is unclear whether comparable capacity can be achieved on exit, when vehicles must be decoupled from their platoons, and whether it is safe for vehicles to enter the highway in closely spaced platoons. …

Entrance Capacity Of An Automated Highway System, Randolph W. Hall, Ali Nowroozi, Jacob Tsao

Faculty Publications

This paper evaluates the entrance capacity and queueing delay for Automated Highway Systems through use of simulations and analytical modeling. Queueing statistics are also used to determine the sustainable capacity of alternative concepts, taking trip length distribution and spacing between ramps into consideration. Based on safety-spacing headways (produced in a separate analysis), the most promising concept utilizes platoons both on the highway and on on-ramps. However, it is unclear whether comparable capacity can be achieved on exit, when vehicles must be decoupled from their platoons, and whether it is safe for vehicles to enter the highway in closely spaced platoons. …

A K-Out-Of-N Reliability System With An Unreliable Server And Phase Type Repairs And Services: The (N, T) Policy, Srinivas R. Chakravarthy, Achyutha Krishnamoorthy, P. V. Ushakumari

Industrial & Manufacturing Engineering Publications

In this paper we study a k-out-of-n reliability system in which a single unreliable server maintains n identical components. The reliability system is studied under the (N,T) policy. An idle server takes a vacation for a random amount of time T and then attends to any failed component waiting in line upon completion of the vacation. The vacationing server is recalled instantaneously upon the failure of the Nth component. The failure times of the components are assumed to follow an exponential distribution. The server is subject to failure with failure times exponentially distributed. Repair times of the component, fixing times …

Guidelines For Using Process Mapping To Aid Improvement Efforts, Paul Savory, John R. Olson

Department of Industrial and Management Systems Engineering: Faculty Publications

Process mapping is an easy-to-visualize method for people to analyze and agree on the most efficient routes for reengineering or improving a process. It aids in determining redundant tasks, uncovering hidden interactions between processes and people, and focusing on the processes that serve customers, improve quality, and generate income. This paper presents guidelines for using process mapping as an improvement tool. It is based on the authors’ experiences in aiding a variety of healthcare, service, and manufacturing companies.

Use Of Incremental Adaptation And Habituation Regimens For Mitigating Optokinetic Side-Effects, David A. Graeber

Retrospective Theses and Dissertations

The use of incremental and repeated exposures regimens have been put forth as effective means to mitigate visually induced motion sickness based on the Dual Process Theory (DPT) (Groves & Thompson, 1970) of neural plasticity. In essence, DPT suggests that by incrementing stimulus intensity the depression opponent process should be allowed to exert greater control over the net outcome than the sensitization opponent process, thereby minimizing side-effects. This conceptual model was tested by empirically validating the effectiveness of adaptation, incremental adaptation, habituation, and incremental habituation regimens to mitigate side-effects arising from exposure to an optokinetic drum. Forty college students from …

A Framework For The Implementation Of An Iso 9000 Based Certification Program For Printed Circuit Board Manufacturers, Adam Y. Maamoun

Retrospective Theses and Dissertations

ISO 9000:2000 is the newest version of the ISO 9000 family of standards. Unlike the 1994 version, it does not distinguish between servicing, testing and designing standards. It emphasizes quality improvement rather than quality control and briefly explains how to implement the Plan-Do-Check- Act (PDCA) cycle for improvement and the use of statistical techniques to improve the quality of process and product instead of controlling the quality of the output. The thesis explains why companies need to be certified and how to implement quality improvement programs.

The objective of this thesis is to provide generic certification guidelines for printed circuit …