Engineering Commons^™

Quantifying A Key Injection Molding Attribute Defect, Kristopher Bryan Horton

Masters Theses

A mounting demand for high quality, low cost plastic injection molded products brings with it goals such as low or even zero defects. In order to achieve these types of "world class" expectations, resources are used to monitor and control variable data such as cycle time, part weight or dimensions. Despite this emphasis on variable data, parts are often rejected based on attribute molding defects such as sink marks or splay that are measured by subjective criteria and therefore difficult to control. Appearance of a part once considered acceptable may no longer be, due to changing expectations or subjective interpretation …

Simtrainer: A Management Training Tool, Wade Stark, Sema E. Alptekin

Industrial and Manufacturing Engineering

Abstract published of poster paper presented at conference.

An Evaluation Of Ploughing Models For Orthogonal Machining, Daniel J. Waldorf, Richard E. Devor, Shiv G. Kapoor

Industrial and Manufacturing Engineering

An analytical comparison is made between two basic models of the flow of workpiece material around the edge of an orthogonal cutting tool during steady-state metal removal. Each has been the basis for assumptions in previous studies which attempt to model the machining process, but no direct comparison had been made to determine which, if either, is an appropriate model. One model assumes that a separation point exists on the rounded cutting edge while the other includes a stable build-up adhered to the edge and assumes a separation point at the outer extreme of the build-up. Theories of elastic-plastic deformation …

Scheduling Semiconductor Device Test Operations On Multihead Testers, Tali Freed, Robert C. Leachman

Industrial and Manufacturing Engineering

Past attempts to devise scheduling methods for the device test operations of semiconductor manufacturing firms fail to address a significant characteristic of multiple-head test systems—the dependency of processing rates on the lots processed simultaneously on the testers. Since the problem has never been modeled accurately in the scheduling literature, feasibility and performance of previously proposed scheduling methodologies for multihead testers may not be accurately assessed. In this paper, we describe the multihead tester scheduling problem, present an enumeration solution procedure, and illustrate the problems of previously suggested tester scheduling algorithms.

Gauge Repeatability & Reproducibility Study For A 3-D Solder Paste Inspection System, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Due to the increased use of Ball Grid Arrays (BGAs) and fine pitch and ultra fine pitch Quad Flat Packages (QFPs), there is a dramatic increase in demand for solder paste inspection after the stencil printing process. The important response variables of the printing process are deposited solder paste volume, area, height and position. To identify and remove defects at the earliest possible process step, a 3-D solder paste inspection system should be used to monitor solder paste deposited on all pads on every board before component placement. An example is a fully automatic laser-based 3-D triangulation solder paste inspection …

Critical Variables Of Solder Paste Stencil Printing For Micro-Bga And Fine Pitch Qfp, Jianbiao Pan, Gregory L. Tonkay, Robert H. Storer, Ronald M. Sallade, David J. Leandri

Industrial and Manufacturing Engineering

Stencil printing continues to be the dominant method of solder deposition in high volume surface mount assembly. Control of the amount of solder paste deposited is critical for fine pitch and ultra-fine pitch SMT assembly. The process is still not well understood as indicated by the fact that industry reports 52-71% of SMT defects are related to the solder paste stencil printing process. The purpose of this paper is to identify the critical variables that influence the deposited solder paste volume, area, and height. An experiment was conducted to investigate the effects of relevant process parameters on the amount of …

Introduction To Industrial Engineering: Theme Park Design And Layout, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. Plant layout and design is one of the key areas of industrial engineering. There are numerous issues that must be accounted for. A subset include: machine utilization, queueing space, and flow of materials. To provide students with an introduction to plant layout and design, let's consider designing a theme park. As we will see, many of the concepts will be the same.

Introduction To Industrial Engineering: Manufacturing Variability, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. This fun and interactive penny manufacturing game highlights the impact of variability, capacity, and overtime.

Introduction To Industrial Engineering: Bad Human Factor Designs, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. Ergonomics or human factors does not only encompass product design, but safety, and product use. A simple definition is “to make the work place safe and less stressful on the worker.” Human factors or ergonomics impacts all aspects of our lives. Let's consider each of the following examples of bad human factor designs.

Introduction To Industrial Engineering: Team Tower, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. One of the key areas of Industrial Engineering is quality control. Quality control is concerned with testing and inspecting a product to confirm that it meets production and customer specifications. To understand some of the basics of quality control, let’s consider the production of M&M candies.

Introduction To Industrial Engineering: Group Resume, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. This ice-breaking exercise has students work in groups to create a group resume to get to know each other better.

Introduction To Industrial Engineering: Interpretation Of Visual Displays, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. The area of human factors or ergonomics focuses on human beings and their interaction with products, equipment, facilities, producers, and environments used in work and everyday life. The emphasis is on human beings and how the design of things influences people. One small area of ergonomics is concerned with how humans interpret visual displays. For an introduction to this area, let's consider the visual interpretation of static displays (i.e., information that …

Introduction To Industrial Engineering: Ethical Choices, Paul Savory

Industrial and Management Systems Engineering: Instructional Materials

Classroom exercise for IMSE 150 at the University of Nebraska-Lincoln. This goal is to introduce freshman industrial engineering students to various aspects of industrial engineering and being an engineer. All industrial engineering, product designers, and managers must at some point in their career face an issue that requires some amount of ethical or moral judgment. Consider the following scenarios and discuss with your group members what each of you would do.

Screen Printing Process Design Of Experiments For Fine Line Printing Of Thick Film Ceramic Substrates, Jianbiao Pan, Gregory L. Tonkay, Alejandro Quintero

Industrial and Manufacturing Engineering

Screen printing has been the dominant method of thick film deposition because of its low cost. Many experiments in industry have been done and many models of the printing process have been developed since the 1960's. With a growing need for denser packaging and a drive for higher pin count, screen printing has been refined to yield high resolution prints. However, fine line printing is still considered by industry to be difficult. In order to yield high resolution prints with high first pass yields and manufacturing throughput, the printing process must be controlled stringently.

This paper focuses on investigating the …

Industrial Engineering Made Simple, Deena Daggett, Sema E. Alptekin

Industrial and Manufacturing Engineering

Many high school students these days do not quickly recognize or identify Industrial Engineering (IE) procedures, practices, and products. Recruitment of qualified students into IE programs requires continuous planning, publicizing, and networking. Traditional recruitment efforts have included high school visits, brochures & flyers, and university-sponsored workshops. However, these techniques have only achieved mediocre success. Currently, a need exists for new promotional materials that utilize visual tools and provide a “hands-on” approach. We have developed several exercises that successfully introduce IE. Two such exercises are explained in this paper. The first exercise demonstrates the differences between Assembly line and Cellular Manufacturing …

Phd Thesis (Doctorat De Spécialité): Université De Ouagadougou, 1999. Dr. Mamoudou H. Dicko. Purification Et Propriétés Physico-Chimiques Des Enzymes De Curculigo Pilosa, Gladiolus Klattianus Et Boscia Senegalensis Catalysant L'Hydrolyse Des Polysaccharides (Amidon Et Béta-Glucanes), Mamoudou H. Dicko Prof.

Pr. Mamoudou H. DICKO, PhD

The objective of this study was the research of novel and inexpensive sources of polysaccharides degrading enzymes such as amylases and glucanases from local plants in order to justify their biotechnological applications. The isolation of two l3-amylases and an endo-1,3-ß-D-glucanase was reached using common protein purification methods such as buffer extraction, ammonium sulfate fractionation, ionexchange and gel filtration chromatographies. The methods used were simple and easily reproducible, suggesting the possibilfty of large-scale production. ln the crude extract of Curculigo pilosa tuber, only ß-amylase was detected as starch degrading enzyme and its activity was approximately 282 Uig of fresh material. The …

A Five-Year Development Plan For The California Aviation Database, H.-S. Jacob Tsao

Faculty Publications

The California Aviation Database (CAvD) project was suggested by Caltrans Aeronautics Program to fulfill a need of the planners involved in aviation system planning and programming activities to locate and access aviation data and information in an efficient and comprehensive way. CAvD is being implemented in the form of an Internet website and is currently intended as a five-year project. However, the development can be accelerated, and the duration will depend on the available resources. CAvD is a joint project between the National Center of Excellence for Aviation Operations Research (NEXTOR) and the California Department of Transportation (Caltrans). Its primary …

Assessing The Impact Of Design For Environment Guidelines : A Case Study Of Office Telephones, Hussam Fawzi Al-Okush

Theses

This research addresses a fundamental question: How much of the improvement in a product's environmental performance is directly attributable to the Design for Environment (DFE) tools and guidelines, and how much results simply from other design objectives or enabling technologies? The research examines four generations of a business telephone over the last thirty years, including the current generation, which has been designed using DEE guidelines. A lifecycle assessment (LCA) and demanufacturing analysis were performed on each of the first three generations to determine various technology and non-DEE trends. This information was used to forecast the progression to a 1997 non-DEE …

Simulation Modeling Presentations: The Life Cycle, Edward Yellig, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

A typical large scale simulation modeling project spans many months and encompasses activities such as problem definition, data collection, model development, experimentation, and scenario analysis. During the life cycle of a simulation project, numerous presentations are made to many different types of audiences. The purpose of these presentations will vary from seeking project approval, requesting information, discussing simulation model features, verifying the model, validating the model, presenting the experimental results, and offering model conclusions. This paper will discuss presentation techniques we used during a year-long simulation-modeling project. We will highlight techniques used for defining the purpose of each presentation, identifying …

Graphical Display And Data Structure For Virtual Prototyping, David William Manry

Doctoral Dissertations

One of the goals of engineering firms is to bring better products to market faster. Although concurrent engineering can aid in this endeavor, it requires that all areas of an organization work simultaneously. Thus, current product data must be accessible to everyone.

Virtual prototyping allows this simultaneous exchange of information. Virtual prototyping not only replaces the physical model in product development with a virtual model, but also it goes further by allowing data associated with each part of the model to be accessed. This data is not limited to just geometric properties but could contain other quantifiable properties, such as …

A Simulation-Based Decision Support System For Evaluating Operating Policies In An Emergency Room Facility, Adriana M. Alvarez

FIU Electronic Theses and Dissertations

Increased pressure to control costs and increased competition has prompted health care managers to look for tools to effectively operate their institutions. This research sought a framework for the development of a Simulation-Based Decision Support System (SB-DSS) to evaluate operating policies. A prototype of this SB-DSS was developed. It incorporates a simulation model that uses real or simulated data. ER decisions have been categorized and, for each one, an implementation plan has been devised. Several issues of integrating heterogeneous tools have been addressed. The prototype revealed that simulation can truly be used in this environment in a timely fashion because …

A Decision-Oriented Framework For Evaluating Deployment Strategies For Intelligent Transportation Systems, H.-S. Jacob Tsao

Faculty Publications

Because Intelligent Transportation Systems (ITS) R&D is performed for the ultimate deployment in the real world, deployment issues may limit design options for ITS concepts and technologies and, hence, can be viewed as constraints on ITS R&D. Therefore, ITS deployment issues must be studied at the outset of the R&D process. This paper develops a framework to help recognize and organize such issues. The findings can be used by ITS researchers in developing deployable ITS concepts and technologies and by ITS promoters in deploying ITS technologies having been developed already. Based on a focus on decisions impacting the deployment of …

Metrics For Estimating The Product Disassembly Effort, Pradeep Kumar Yedlarajaiah

Theses

The concepts of environmentally friendly manufacturing and ecological reuse of materials have resulted in an increase in the number of disposed products that are disassembled. Moreover, the imposition of EPA regulations is forcing companies to invest in methods for protecting the environrnent. The first strategy in this vein is material recycling. The issue of recycling became important because of the limited landfill space, diminishing natural resources, environmental pollution due to dumping of products containing hazardous materials. Likewise, it is projected that the cost of extracting materials from natural resources is going to be much more expensive when compared to reclaiming …

Worn Tool Forces Based On Ploughing Stresses, Daniel Waldorf, Shiv G. Kapoor, Richard E. Devor

Industrial and Manufacturing Engineering

Recent work in modeling of the ploughing mechanism in basic metal machining may provide a means of estimating the additional forces to be expected when cutting with a worn tool. The results predict the rubbing stresses due to the finite radius of an unworn tool edge. Since an unworn tool can be thought of as a worn tool with a wear land width VB = 0, these stresses can make up part of a strategy for predicting the additional forces incurred by a worn tool. This paper develops a wear model by proposing a technique for utilizing the stresses predicted …

Road Rescue Implements A Continuous Process Improvement Framework, John Olson, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

Continuous improvement programs traditionally focus on making small incremental improvements to a system. Unfortunately, their success can be limited due to the rapid changing environment within which most small companies operate. Improvement efforts should be flexible enough to capitalize on incremental and radical changes to a system. This paper presents a case analysis of how Road Rescue, an ambulance manufacturer, uses a continuous improvement framework to capitalize on both radical and incremental improvement opportunities. Results include a 10% increase in throughput, reduced cycle time of 44%, increased customer satisfaction, and higher quality.

Spatial And Temporal Factors In Estimating The Potential Of Ride-Sharing For Demand Reduction, H.-S. Jacob Tsao, Da-Jie Lin

Faculty Publications

Traffic congestion has been a pervasive problem in many urban areas of this country. This paper studies the potential of carpooling among unrelated partners (i.e., inter-household carpooling) for demand reduction during peak commute hours. Basic questions about this potential include the following. Can the current population density, origin-destination distribution, tolerable pick-up and drop-off delays, departure time distribution, and the tolerance for deviation from preferred departure time support a sizable carpooling population that can make a significant contribution to traffic demand reduction? Could the proportion of long trips that are likely candidates for carpooling (e.g., those long trips with same O-D) …

Transition Criteria - From A Pit To A Crack, Tarun Goswami, David W. Hoeppner

Biomedical, Industrial & Human Factors Engineering Faculty Publications

A brief review of pitting, which is a localized corrosion process resulting from pitting and fatigue interaction has been conducted in this paper. The transition of a pit to a crack is a very important phenomenon occurring under PCF conditions. Various theories for transition of a pit to a crack were examined within the limits of present understanding and limitations of the models. The transition of a pit to a crack was also discussed for a variety of pit shapes utilizing the pit aspect ratios, defect size and linear elastic fracture mechanics, crack tip characterizing parameters such as Mode I …

Flange Bolt Failure Analysis, Tarun Goswami

Biomedical, Industrial & Human Factors Engineering Faculty Publications

Failure cause investigation of flange bolts from the bi-axial shaft fatigue test rig was carried out and crack growth rates in combined bending and torsion conditions were determined. Flange bolts are used in gas turbine engines that are pre-torqued exerting bending and torsion fatigue situation arising from high centrifugal stresses. The fracture surface features were characteristic of bending fatigue (BF), where striations were observed, a distinct area within which conjoint bending and torsion fatigue (CBTF) features were documented, and a region between the BF and CBTF, a region of overloading (OL), where ductile dimples were observed. Striations dominated within BF …

Setpoint Tracking Predictive Control In Chemical Processes Based On System Identification, Sinchai Chinvorarat

Mechanical & Aerospace Engineering Theses & Dissertations

A Kraft recovery boiler in a pulp-paper mill provides a means for recovery of the heat energy in spent liquor and recovery of inorganic chemicals while controlling emissions. These processes are carried out in a combined chemical recovery unit and steam boiler that is fired with concentrated black liquor and which produces molten smelt. Since the recovery boiler is considered to be an essential part of the pulp-paper mill in terms of energy resources, the performance of the recovery boiler has to be controlled to achieve the highest efficiency under unexpected disturbances.

This dissertation presents a new approach for combining …

An Analysis Of Sustained Collaborative Research Activities Between University Organized Research Units And Industry: A Case Study Of Three Institutions, Elizabeth Taraski Mcdonnell

Seton Hall University Dissertations and Theses (ETDs)

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