Engineering Commons^™

Development Of A Systematic Approach To The Implementation Of A Computer Integrated Manufacturing (Cim) For Small To Medium Sized Companies, G. Steven Trimmer

Masters Theses

CIM technology is rapidly becoming an essential part of businesses of all types and sizes. The impact on the culture of the enterprise is possibly of even greater complexity. Most existing implementations have been done by large businesses large teams of specialized talent.

The unique scope of this work is to simplify the implementation of CIM for small companies. The basic research derived from the WMU/IBM CIM Management Center, a fully functioning CIM facility that provides hands on experience to students and regional businesses.

The cultural references concerning CIM are derived from reading and personal experiences with industry while setting …

A Robust Aggregation Approach To Simplification Of Manufacturing Flow Line Models, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

One of the more difficult tasks facing a modeler in developing a simulation model of a discrete part manufacturing system is deciding at what level of abstraction to represent the resources of the system. For example, questions about plant capacity can be modeled with a simple model, whereas questions regarding the efficiency of different part scheduling rules can only be answered with a more detailed model. In developing a simulation model, most of the actual features of the system under study must be ignored and an abstraction must be developed. If done correctly, this idealization provides a useful approximation of …

A Robust Aggregation Approach To Simplification Of Manufacturing Flow Line Models, Paul Savory

Industrial and Management Systems Engineering: Presentations

One of the more difficult tasks facing a modeler in developing a simulation model of a discrete part manufacturing system is deciding at what level of abstraction to represent the resources of the system. For example, questions about plant capacity can be modeled with a simple model, whereas questions regarding the efficiency of different part scheduling rules can only be answered with a more detailed model. In developing a simulation model, most of the actual features of the system under study must be ignored and an abstraction must be developed. If done correctly, this idealization provides a useful approximation of …

Development Of An Intelligent Geometry Measurement Procedure For Coordinate Measuring Machines, Tae-Sung Kim

Theses

A Coordinate Measuring Machines (CMM) is a highly accurate electronic scale for the automatic measurement of 2 and 3 dimensional geometries. In a typical operation the CMM measures a set of user defined points, and then utilizes some internal logic to ascertain whether the inspected part meets the specifications. CMMs have received widespread acceptance among the manufacturing community, and in many instances are required as per supplier contract. Applications of CMMs vary from the measurement of simple 2D parts to complex 3D spatial frames (as for example in their use to measure the integrity of automobile frames). The primary objective …

Set-Up Saving Schemes For Printed Circuit Boards Assembly, Oded Z. Maimon, Ezey M. Dar-El, Tali F. Carmon

Industrial and Manufacturing Engineering

Focusing on a basic printed circuit board (PCB) assembly line configuration characterized by very long set-up times, we examine two scheduling methods that can significantly reduce the set-up. Both methods -the Grouped Set-Up (GSU) method that has been recently introduced in the literature and the Sequence Dependent Scheduling (SDS) method, which has not been studied in this context -are based on component commonality among PCB types. Using the typical traditional scheduling method as a benchmark, the GSU and the SDS methods are compared in terms of three performance measures: line throughput, average work-in-process (WIP) inventory level, and implementation complexity. Guidelines …

An Evaluation Of The Implementation Of Total Quality Management In A Service Organization, Charles Stanford Stevens

Engineering Management & Systems Engineering Theses & Dissertations

This research consists of a formative evaluation designed to identify the steps necessary to revitalize a formerly successful Total Quality Management (TQM) process at a U.S. Navy engineering and logistics support organization. The research also developed a methodology to account for the fact that the investigator is a well-informed insider who served as one of the principle change agents for the TQM implementation.

The research is based on the researcher's observation that the major cause for the waning implementation was due to senior management and leadership issues and the organization-wide processes with which they interface. The investigation consisted of an …

A Dynamic Part Assignment Procedure In Machine Cell Formation, Hamid Seifoddini, Manocher Djassemi

Industrial Technology and Packaging

A major contributing factor to the under utilization of machines in cellular manufacturing is the development of long queues in front of some machines in machine cells. This paper presents a procedure which identifies such machines and redistributes their loads to alternative machines whenever feasible.

Integration Of Simulation Modeling And Computer Aided Production Management In Computer Integrated Enterprise, Emine Persentili, Sema E. Alptekin

Industrial and Manufacturing Engineering

Designing efficient and integrated manufacturing systems is the first step in attaining computer integrated enterprises (CIE). Integration of planning and implementation phases of manufacturing is essential for taking full advantage of the CIE. In order to design reliable and efficient manufacturing systems, the designers must consider the impacts of planning decisions made by computer aided production management (CAPM) modules on implementations held in manufacturing cells. This paper focuses on two issues. The first issue is importance and necessity of integrating CAPM modules with manufacturing cells. The second issue includes major features of the object-oriented approach and their relevance to our …

A Computer-Based Strategy To Facilitate Organizational Learning Process, Charles B. Keating

Engineering Management & Systems Engineering Theses & Dissertations

This research investigated the development of Organizational Learning Process (OLP) through the application of a computer-based strategy in an organizational setting. OLP is developed from the organizational learning literature as an integration of similar concepts of organizational processes of inquiry essential to organizational learning. These concepts included: organizational dialectic (Argyris and Schon 1978), surfacing and testing mental models (Senge 1990a,1990b), and interpretation process (Daft and Weick 1984). A qualitative research methodology was developed within a participatory action research framework (Whyte 1989). A six phase research project, designed as a computer-based strategy to generate OLP, was applied in an organizational setting. …

A Multivariate Quality Control Approach For Automated Manufacturing Systems, Hisham Naim Ashur

Engineering Management & Systems Engineering Theses & Dissertations

In today's competitive manufacturing environment, effective and practical statistical quality control approaches are essential. A successful process control approach needs to provide on line real time monitoring of quality related characteristics.

No longer acceptable is an approach that analyzes quality related data only after the product is produced. A statistical process control approach that monitors the process during production and that reports trouble spots before bad products are made is necessary in an automated manufacturing environment.

An automated manufacturing environment is characterized by high volume production runs and short production cycles. Traditional statistical process control approaches are not capable of …

A Probabilistic Model And A Software Tool For Avcs Longitudinal Collision/Safety Analysis, H.-S. Jacob Tsao, Randolph Hall

Faculty Publications

This paper develops a probabilistic model and a software tool for analyzing longitudinal collision/safety between two automated vehicles. The input parameters are the length of the gap between the two vehicles, the common speed prior to the failure, the reaction delay of the following vehicle and a bivariate pint distribution of the deceleration rates of the two vehicles. The output includes the probability of a collision and also the probability distribution of the relative speed at collision time.We will use this model to compare the safety consequences associated with the platooning and "free-agent" vehicle-following rules. We will also demonstrate that …

Simulation Model For Predicting The Impact Of Progressive Diseases In The U.S. Population By Tracking, Biju Suseelan

Masters Theses

Computer Aided Simulation is the process of designing a mathematical-logical model of a real system and experimenting with this model on a computer. Simulation encompasses a model building process as well as the design and implementation of an appropriate experiment involving that model. A simulation experiment involves observing the dynamic behavior of a model by moving from state to state in accordance with well-defined operating rules designed into the model. This research contains the development of a novel approach for the HIV transmission dynamics by using computer simulation to track the HIV positive individuals in a population and to determine …

A Sociotechnical Approach To The Study Of Semiautonomous Work Group Communication In Technical Organizations, Elizabeth B. Varnes

Engineering Management & Systems Engineering Theses & Dissertations

The sociotechnical aspects of group communication in semiautonomous technical work teams were investigated to understand how team members define "effective" group communication and what impact technical tools have on the group communication process. A team of workers with various technical backgrounds was selected for study. The study involved videotaped group sessions, a group training educational briefing and individual group member questionnaires. The results indicate that group members believed sharing information among group members was critical to successful communication and that certain technical tools could be effective during group meetings. The findings are congruent with the general theory that group communication …

Simulation Study For The Effect Of Dependencies In Queueing Systems, Yitao Bai

Theses

Few theoretical results have been obtained in the literature for the effects of dependencies between random variables on the performance of queueing systems. This thesis aims at investigating this issue via simulation. Several dependencies are studied in detail, including dependencies between interarrival times, between interarrival time and service time, between service times and dependencies between different stages in networks of queues. We define several classes of dependent random variables and study their correlation coefficients, then we apply them to single and multiple station service systems. Comparisons with the independent case, for which the explicit form solution are available, are made …

Measures For Estimating The Need For Flexibility In A Manufacturing Facility, Raghu Chilukuri

Theses

Manufacturing technology is in the midst of on-going developments stemming from rapid improvements in machine tools, computers and robots. These developments present engineers with greater challenges and opportunities in designing more complex and productive systems. The concept of flexibility was defined by authors like Jaikumar, Son & Park, and Buzacott. The various challenges can be partly over come by building flexibility into the various systems. Various operational or raw measures are described as they help managers to understand the kind and extent of flexibility embedded in their production process and allow them to make informal judgement on new equipment.

Various …

Introduction To Intellisim 2.0, Paul Savory

Department of Industrial and Management Systems Engineering: Faculty Publications

IntelliSIM is a prototype for a new generation of knowledge-based simulation tool that has been developed by the Systems Simulation Laboratory at Arizona State University. This tool is a computer environment that allows non-simulation trained modelers to predict the performance of a manufacturing system for which the necessary data is available. The system provides predictive data on such items as throughput time, queue levels, equipment utilization, reactions to machine failures, etc. With IntelliSIM, the benefits of discrete-event simulation can be exploited without requiring the high level of expertise necessary to successfully conduct a sound simulation study. The approach offered with …

Diffusion Of Total Quality Management: An Organizational Self-Production Perspective, Baizhong Zhao

Engineering Management & Systems Engineering Theses & Dissertations

American industries are in the process of a quality revolution. Most companies are busy implementing Total Quality Management (TQM) programs. However, the experience of both Japanese and American companies indicates that successful TQM implementation depends on an understanding of implementation processes, which itself relies on an understanding of organizational self-organizing, for it is through this process that TQM gets diffused and becomes a core component of an organization's culture. Self-organizing is a so-called process-oriented approach, based on theory from cybernetics (Ashby, 1962; Steier & Smith, 1985; von Foerster, 1960), dissipative structure theory (Prigogine & Stengers, 1984), and chaos theory (Gleick, …

Multidimensional Approach To Implementation Of Continuous Process Improvement Utilizing Small Run Analysis In A Shipyard Environment, Paul Ray Hollandsworth

Engineering Management & Systems Engineering Theses & Dissertations

Nationally, both public and private shipyards are experiencing a high rework rate (over 40%) in the fabrication of plug connectors used for electronic systems onboard Navy vessels. The shipyard's survival depends on acquiring the elements necessary to maintain a major industry in a position of continuous improvement that produces a better product than their competitors, at less cost, in a safe manner, and on schedule.

This research addresses the complex problem of how to introduce quality control methodologies within a job shop environment that assists in identifying variables that influence the rework rate of plug fabrication process over a four …

The Use Of A Factory Simulation To Evaluate A Flexible Control Structure For Integrated Manufacturing, Ling Ling Pan

Engineering Management & Systems Engineering Theses & Dissertations

Once a control structure for an integrated manufacturing system is decided upon, manufacturing activities are limited by that structure. A flexible control structure is presented as an approach for accommodating a variety of manufacturing activities, without being limited to a single control structure. A flexible control structure is one that allows multiple types of control structure in the manufacturing process. For example, both hierarchical and non-hierarchical structures may be used in a flexible structure. The properties of a flexible control structure are discussed from the point of view of graph theory.

Control structures for automated manufacturing are difficult to evaluate …