Engineering Commons^™

Flowability And Handling Characteristics Of Bulk Solids And Powders—A Review With Implications For Ddgs, V. Ganesan, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Much research regarding handling and storage characteristics of bulk solids has been conducted over the years. Physical properties of granular solids play a significant role in their resulting storage and flow behaviour, and are therefore essential to design appropriate, efficient, and economic bulk solids handling and storage equipment and structures. Distillers Dried Grains with Solubles (DDGS) is a bulk material that has been widely used as a protein source for ruminants and non-ruminants for more than two decades. Distillers grains are energy and nutrient dense, and are often used as a replacement for corn in animal diets. With the exponential …

Hypro: A Financial Tool For Simulating Hydrogen Infrastructure Development, Brian D. James, Peter O. Schmidt, Julie Perez

US Department of Energy Publications

This report summarizes an analysis of the options and trade-offs for the establishment of the hydrogen production infrastructure necessary for a complete transition to hydrogen fuel cell vehicles by the year 2050. The primary tool used for the analysis is a custom created MatLab simulation tool entitled HyPro (short for Hydrogen Production). This report describes both the calculation methodology of HyPro and the assumptions and results of the baseline analysis and its many corollary cases. This study was made possible with funding from the U.S. Department of Energy (DOE).
The report and supporting primary analyses were overseen by Fred Joseck …

Geothermal (Ground-Source) Heat Pumps: Market Status, Barriers To Adoption, And Actions To Overcome Barriers, Patrick J. Hughes

US Department of Energy Publications

More effective stewardship of our resources contributes to the security, environmental sustainability, and economic well-being of the nation. Buildings present one of the best opportunities to economically reduce energy consumption and limit greenhouse gas emissions. Geothermal heat pumps (GHPs), sometimes called ground-source heat pumps, have been proven capable of producing large reductions in energy use and peak demand in buildings. However, GHPs have received little attention at the policy level as an important component of a national strategy. Have policymakers mistakenly overlooked GHPs, or are GHPs simply unable to make a major contribution to the national goals for various reasons? …

Canal Seepage Reduction By Soil Compaction, Charles M. Burt, Marcus Gardenas, Mohamed Grissa

BioResource and Agricultural Engineering

Large-scale tests were conducted of in-place compaction of irrigation district earthen canal bottoms and sides. Five canal pools with sandy loam soils were compacted. Seepage reduction of about 86% was obtained when the sides and bottoms were compacted; reductions of 12 – 31% were obtained when only sides were compacted.

Improving Pump Performance, Charles M. Burt, Frankline Gaudi, Daniel J. Howes

BioResource and Agricultural Engineering

Options can be specified to minimize power consumption by vertical pumps – both when new and over the life of the pump. Options discussed include bowl coatings, proper well development, improved suction screens, using closed impeller designs, increasing column size, using new bearings, providing proper bearing lubrication, impeller balancing, and polishing impellers. The proper TDH and flow rate must be specified, and the advantages of VFD controls are covered.

Understanding Consumer Preference For Functional Barley Tortillas Through Sensory, Demographic, And Behavioral Data, Ayako Toma, Maria Botero Omary, Kurt A. Rosentrater, Elizabeth A. Arndt, Naruemon Prasopsunwattana, Sutida Chongcham, Rolando A. Flores

Kurt A. Rosentrater

Consumption of whole grains as part of a health-promoting diet is encouraged among Americans due to beneficial nutrients and phytochemicals. The main objectives of this study were to investigate the effect of whole barley flour particle size on consumer acceptance of whole grain and soluble fiber-enriched tortillas; to examine the effect of demographic and behavioral data on consumer acceptance; and to establish relationships between consumer acceptance and survey results to identify market opportunities among particular groups of consumers. Four experimental tortillas and two representative commercial brands were tested by 95 untrained panelists using a 9-point hedonic scale for appearance, color, …

No Evidence That Bacillus Thuringiensis Genes And Their Products Influence The Susceptibility Of Corn Residue To Decomposition, R. Michael Lehman, Shannon L. Osborne, Kurt A. Rosentrater

Kurt A. Rosentrater

The possibility that Bacillus thuringiensis (Bt) corn (Zea mays L.) residues resist decomposition compared to non-Bt residues would present direct (soil carbon turnover times) and indirect (changes in tillage practices) effects on carbon budgets in agricultural systems. We evaluated the relative decomposition of residue from two pairs of Bt and non-Bt corn hybrids from different seed manufacturers buried in the root zone of adjacent Bt and non-Bt corn plots over a period of 384 d. We found no persistent differences in residue decomposition among the different hybrids regardless of the seed manufacturer or the presence of the Bt genes (both …

Determination Of Machining Parameters Of Corn Byproduct Filled Plastics, Kurt A. Rosentrater

Kurt A. Rosentrater

In a collaborative project between the USDA and Northern Illinois University, the use of ethanol corn processing by-products as bio-filler materials in the compression molding of phenolic plastics has been studied. This paper reports on the results of a machinability study in the milling of various grades of this material. Three types of samples were studied: 100%, 75% and 50% phenolic samples. The milling operation was carried out with a fixed depth of cut of 2.0 mm using a 12.5 mm diameter two-fluted end-mill. The cutting speed was varied between 120 and 160 m/min at feeds between 200 and 300 …

Economic Development Benefits From Wind Power In Nebraska: A Report For The Nebraska Energy Office, E. Lantz

US Department of Energy Publications

Wind power constituted more than 35% of new U.S. electric generating capacity in 2007. Common drivers of wind power include Renewable Portfolio Standards (RPS), the federal production tax credit (PTC), and rural economic development benefits. Continued expansion of the wind industry into Nebraska would bring new employment and economic development to Nebraska and the country. This report by the National Renewable Energy Laboratory (NREL) focuses on the economic development impacts that would result in Nebraska from development and operation of wind power in the state as envisioned in the U.S. Department of Energy’s (DOE’s) report 20% Wind Energy by 2030 …

An Analysis Of The Technical And Economic Potential For Mid-Scale Distributed Wind, K. Granfield, A. Kagel, A. Appleton

US Department of Energy Publications

This report examines the status, restrainers, drivers, and estimated development potential of mid-scale (10 kW to 5000 kW) distributed wind projects. This segment of the wind market has not enjoyed the same growth that central-station wind has experienced. The purpose of this report is to analyze why, and to assess the market potential for this technology under current market and policy conditions.

As discussed in section 2, one of the most significant barriers to the development of distributed wind is a general scarcity of turbine choices and turbine inventory available for purchase. Most turbine manufacturers have scaled back their involvement …

Flow Properties Of Ddgs With Varying Soluble And Moisture Contents Using Jenike Shear Testing, V. Ganesan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) are an excellent source of energy, minerals, and bypass protein for ruminants and are used in monogastric rations as well. With the remarkable growth of the US fuel ethanol industry in the past decade, large quantities of distillers grains are now being produced. Flow of DDGS is often restricted by caking and bridging during its storage and transportation. In our previous works, the Carr powder tester was used to measure various flow properties of DDGS. The objective of this study was to measure the flow properties (cohesion, effective angle of friction, internal angle of …

Agricultural Water Conservation And Efficiency In California - A Commentary, Charles M. Burt, Peter Canessa, Lawrence J. Schwankl, David F. Zoldoske

BioResource and Agricultural Engineering

This is a Commentary on some of the key points that are presented in “More with Less: Agricultural Water Conservation and Efficiency in California” by Cooley, ChristianSmith, and Gleick of the Pacific Institute, September 2008 (referred to as the “PacInst Paper” in the remainder of this discussion).

The authors of this Commentary have over 120 years combined of experience in agricultural and landscape irrigation. They have worked world-wide in design and installation of all types of irrigation systems (including automated drip systems from 1975 on), design and implementation of irrigation scheduling programs since 1977; design and implementation of water conservation …

Avoiding Common Problems With Drip Tape, Charles M. Burt

BioResource and Agricultural Engineering

This publication is meant to help farmers, dealers, and manufacturers recognize and understand some of the problems that have been experienced with drip tape – problems that are quite different from manufacturing defects. Problems that are quickly detected and properly identified can often be remedied, or be avoided in the future. The report addresses drip tape damage caused by pests, installation, emitter pressure, plugging, and other categories.

Improved Uses And Values For The Byproducts Of The Developing Biofuels Industry, Kurt A. Rosentrater

Kurt A. Rosentrater

No abstract provided.

Exploring Potential U.S. Switchgrass Production For Lignocellulosic Ethanol, Ethan B. Davis, Henriette I. Jager, Tristram O. West, Robert D. Perlack, Craig C. Brandt, Stan D. Wullschleger, Latha M. Baskaran, Erin G. Wilkerson, Mark E. Downing, Carla A. Gunderson

US Department of Energy Publications

In response to concerns about oil dependency and the contributions of fossil fuel use to climatic change, the U.S. Department of Energy has begun a research initiative to make 20% of motor fuels biofuel based in 10 years, and make 30% of fuels bio-based by 2030. Fundamental to this objective is developing an understanding of feedstock dynamics of crops suitable for cellulosic ethanol production. This report focuses on switchgrass, reviewing the existing literature from field trials across the United States, and compiling it for the first time into a single database. Data available from the literature included cultivar and crop …

Technical Concepts Related To Conservation Of Irrigation And Rain Water In Agricultural Systems, A. J. Clemmens, R. G. Allen, Charles M. Burt

BioResource and Agricultural Engineering

Forty percent of freshwater withdrawals in the United States are for irrigated agriculture, which contribute more than $50 billion to the economy. Increasing diversions of water for urban, environmental, and other uses will likely decrease water available to agriculture. Water conservation in agriculture is touted as a good method for minimizing the impact of reduced agricultural diversions on production. Because “wasted” water is often reused until it reaches the ocean, there are limitations to the true water savings that result from programs that aim to increase irrigation efficiency. True water savings can come from four areas: reduction of unnecessary evaporation …

Facilitating Use Of The Odor Footprint Tool By Nebraska Pork Producers, Rick R. Stowell

Biological Systems Engineering: Papers and Publications

The goal of this project was to make Odor Footprint Tool (OFT) resources readily usable by pork producers and their technical advisors as a planning and screening tool when siting swine facilities. Detailed odor footprints for five specified sizes of swine facilities were developed for twenty-four locations throughout Nebraska: six regional sites and three “localized” sites within each region. Each odor footprint shows the predicted odor annoyance-free frequency as a function of the distance from the facility. Footprints developed using localized weather data differed only slightly from footprints produced using weather data from a regional site when the general topography …

On The Physical Properties Of Distillers Dried Grains With Solubles (Ddgs), Klein Ileleji, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) is a complex heterogeneous granular solid that exhibit a wide range of physical and chemical properties. This fact is one of the major reasons that livestock nutritionists often find it difficult to include it in their feed rations. The rapid growth of the corn ethanol industry, the primary generator of DDGS, has resulted in a huge influx of this product into the marketplace. Unfortunately, the lack of standard methods for product quality determination and reporting is becoming a bottleneck to expanding the market for this product. Challenges in the logistics of moving DDGS through …

Effect Of Moisture Content And Soluble Level On The Physical, Chemical, And Flow Properties Of Distillers Dried Grains With Solubles (Ddgs), Vykundeshwari Ganesan, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS) is a bulk material that has been widely used as a protein source for ruminants and nonruminants for more than two decades. DDGS is the nonfermentable processing residue (i.e., protein, fiber, fat, and ash) from fuel ethanol manufacturing. With the exponential growth of the fuel ethanol industry in the past several years, significant quantities (≈13.0 million tons in 2007) of distillers grains are now being produced. To effectively utilize these coproduct streams in the domestic market, DDGS must be transported greater distances and must be stored until final use. DDGS flow is often problematic …

Climate Models: An Assessment Of Strengths And Limitations, David Bader, Curt Covey, William Gutowski, Isaac Held, Kenneth Kunkel, Ronald Miller, Robin Tokmakian, Minghua Zhang

US Department of Energy Publications

Scientists extensively use mathematical models of Earth’s climate, executed on the most powerful computers available, to examine hypotheses about past and present-day climates. Development of climate models is fully consistent with approaches being taken in many other fields of science dealing with very complex systems. These climate simulations provide a framework within which enhanced understanding of climate-relevant processes, along with improved observations, are merged into coherent projections of future climate change. This report describes the models and their ability to simulate current climate.
The science of climate modeling has matured through finer spatial resolution, the inclusion of a greater number …

Not Just Informative, But Necessary: Infusing Green And Sustainable Topics Into Engineering And Technology Curricula, Kurt A. Rosentrater, Elif Kongar

Kurt A. Rosentrater

Generally accepted duties of engineers and technologists encompass designing and implementing solutions to problems. When so doing, it is their responsibility to be cognizant of the impacts of their designs on, and thus their accountability to, not only society in general, but also subsequent effects upon the environment. They need to be able to concurrently satisfy these competing needs, as well as constraints specific to the design challenges at hand. Responding to these requirements are the growing fields of green engineering and sustainable engineering. Both of these areas encompass many concepts, ideas, and tools, all of which are essential information …

The Biomass Bandwagon: Three Ideas For Engineering And Technology Programs To Get Onboard, Kurt A. Rosentrater, Jerry Visser

Kurt A. Rosentrater

As society demands more energy and material goods, engineers and technologists will be relied upon to design and implement systems to produce and deliver these. There is growing interest in using renewable resources to produce fuels, chemicals, and finished products to meet these increasing needs. Additionally, popularity is gaining, both in research as well as industry, in developing and commercializing biobased products. Within this arena, there are tremendous opportunities for teaching innovations as well. To date, very limited discussions at ASEE regarding these potentials have occurred. The goal of this paper is to discuss possibilities for augmenting engineering and technology …

Conversion To Groundwater Pumping With Drip/Micro Irrigation Systems, Charles M. Burt, Monte Soto

BioResource and Agricultural Engineering

Twenty one irrigation districts in the Central Valley reported “conversion acres”. Conversion acres are those on which farmers used only groundwater for drip/micro irrigation although surface irrigation water was available.

The twenty one districts include about 2 million acres of irrigated area. Approximately 3.6% of that acreage (73,000 acres) has been “converted” to groundwater when farmers switched to drip/micro. Fourteen of these districts anticipate more conversion in the future. ITRC thinks that the conversion will be more rapid and greater than district personnel suspect.

The dominant factor that influences the conversion was the lack of flexible water delivery service to …

Effects Of Feed And Extruder Parameters On Extrudates Containing Ddgs, S. Kannadhason, Kasiviswanathan Muthukumarappan, Kurt A. Rosentrater

Kurt A. Rosentrater

Twenty seven isocaloric (3.05 kcal/g) ingredient blends were factorially formulated using three levels each of DDGS (20, 25, and 30% db), protein (30, 32.5, and 35% db), and feed moisture content (25, 35, and 45% db), along with appropriate quantities of cassava starch, soybean meal, fish meal, whey, vitamin, and mineral mix to produce a balanced diet for tilapia feed. The ingredient blends were extruded using a laboratory-scale single screw extruder with varying screw speeds (100, 150, and 200 rpm) and extruder barrel temperatures (100, 125, and 150 o C). The resulting extrudates were subjected to extensive analyses of physical …

Understanding And Modeling Flowability Of Ddgs, Rumela Bhadra, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

Distillers dried grains with solubles (DDGS), the major coproduct from the corn-based fuel ethanol industry, is primarily used as livestock feed. Due to high protein, fiber, and energy contents, there is a high demand for DDGS. Flowability of DDGS is often hindered due the phenomenon of “caking”. Shipping and handling of DDGS has thus become a major issue due to bridge formation between the DDGS particles. The objective of this investigation was to measure flowability characteristics of DDGS samples from five ethanol plants in the north central region of the U.S. Carr and Jenike tests were performed, and the resulting …

Twin Screw Extrusion Of Ddgs-Based Aquaculture Feeds, S. Kannadhason, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan, Micahel L. Brown

Kurt A. Rosentrater

Six isocaloric (3.65 kcal/g), isonitrogenous (35% db protein), ingredient blends were prepared with 0, 17.5, 20, 22.5, 25, and 27.5% DDGS and other common ingredients, including soybean meal, corn, fish meal, whey, soybean oil, and vitamin and mineral mix, in order to produce balanced rations appropriate for tilapia grower diets. The blends were moisture balanced to 15% db, and then extruded in a pilot-scale twin screw extruder. The extrusion process was carried out using two processing conditions: a 2 mm die at 190 rpm (with temperatures ranging from 80 to 110 o C, depending on barrel location), and a 3 …

Surface Characteristics And Flowability Of Distillers Dried Grains With Solubles, Rumela Bhadra, Kurt A. Rosentrater, Kasiviswanathan Muthukumarappan

Kurt A. Rosentrater

With an annual production of approximately 6.5 billion gallons of fuel ethanol, and projected growth for the foreseeable future, supplies of coproducts such distillers dried grain with solubles (DDGS) are anticipated to continue to grow as well. DDGS is used primarily as livestock feed. Much of the DDGS must be shipped, often over large distances throughout the country, as much of the livestock (especially large dairies and feedlots) are outside the Corn Belt, where most of the ethanol plants are currently located. “Caking”, or stickiness, among particles is an important issue related to DDGS, especially when it leads to flowability …

Accuracy Of Global Microirrigation Distribution Uniformity Estimates, Stuart W. Styles, Charles M. Burt, Franklin Gaudi, Sierra Layous

BioResource and Agricultural Engineering

Emitter pressures and flow rates were systematically and extensively sampled in one drip and one microspray field. The data distributions are presented. The accuracy of rapid (limited samples) evaluation pressure sampling procedures was found to be quite good if the pressure distribution was systematic, but erroneous if the pressure distribution throughout a field was random. A simple mathematical combination of two nonuniformity components (due to pressure differences, and other causes of flow variation) provided a better estimate of overall system distribution uniformity than more complex mathematics.

Automatic Guidance System Development Using Low Cost Ranging Devices, Santosh Pitla, Joe D. Luck, Scott A. Shearer

Department of Biological Systems Engineering: Conference Presentations and White Papers

Autonomous guidance of agricultural vehicles for various field operations serves to increase productivity. Low cost infra-red ranging devices were used in this study to estimate the guidance directrix (offset distance (d) and heading error angle (Ø)). Two kinds of tracks were used for evaluating the performance of the infra-red sensors, one track was made of a cardboard in the laboratory and the other track was made of wheat crop in the field. The cardboard track consisted of straight parallel and non parallel edges whereas the wheat crop track had a series of different edges including few curves. From the results …

Sensor Ranging Technique For Determining Corn Plant Population, Joe D. Luck, Santosh Pitla, Scott A. Shearer

Department of Biological Systems Engineering: Conference Presentations and White Papers

Mapping of corn plant population can provide useful information for making field management decisions. This research focused on using low cost infra-red sensors to count plants. The voltage output data from the sensors were processed using an algorithm developed to extract plant populations. Preliminary investigations were conducted using sensors mounted on a stationary track for laboratory testing and on a row crop tractor for field testing. Repeated measurements were taken on a manually counted corn row. Visual inspection of the data from the field test indicated the potential to identify corn stalks based on approximate physical widths of the stalks. …