Engineering Commons^™

Disc Golf Throwing Robot, Nevada S. Schultz, Sydney M. Lewis, Erick Edmundo Daza, Rachel Alysse Greenberg, Peter M. Kean

Mechanical Engineering

Disc golf companies need better methods to test disc flight. The scope of this project is to create a disc throwing robot that can throw a disc golf driver 450-500 feet, with control over the speed, spin, and release angle. Research shows that multiple disc-throwing products exist; however, none meet the full requirements of this project. The Cal Poly senior project design team created a proof-of-concept machine. This prototype started as a two-wheel mechanism. Eventually, a third wheel was added, allowing for complete control over disc spin. The three-wheel prototype reached 62 mph when perfectly calibrated. The prototype is accurate, …

Turbine Integrated Pitching System, Elizabeth Costley, Josephine Maiorano, Jeff Larson, Cameron Jackson

Mechanical Engineering

The Cal Poly Wind Power Club (CPWP) tasked this senior project to design, manufacture, test, and deliver a mechanism to pitch the blades for their small-scale horizontal axis wind turbine. CPWP competes in the Collegiate Wind Competition (CWC) against schools across the country, and as such it was critical to comply with the provided competition rules in addition to the design requirement from CPWP. The purpose of the pitching mechanism is to improve the performance and efficiency of the wind turbine by allowing the blades to adjust angles with different wind speeds. Specifically, this project aimed to minimize hub size, …

Headlamp/Bike Light Damping System, Ethan Reece Clark, Alec Stonehouse, Omeed Ostry, Mitchel Anderson

Mechanical Engineering

The task for this project is to design a headlamp and/or bike light that absorbs the impact shocks from the user’s actions. The user that the system is being designed for may be riding a bike or running on a trail in the evening or early in the morning where the light needs to be stabilized and their path must be illuminated. This report presents the final design chosen after months of prototyping and design iteration. It encompasses the system design, design verification through testing, implementation, future recommendations, and lessons learned throughout the process. The chosen design utilizes a fully …

Programmable Vibration Table Retrofit With Eagle Medical, Jonathan Ilagan, Madhav Asok, Max Lewter

Biomedical Engineering

This project aimed to repair and upgrade a vibration table used for package testing for the sponsor, Eagle Medical - a medical packaging and sterilization company based in Paso Robles, California. The current vibration table is not programmable and lacks circuit diagrams, making it difficult to repair. In addition, it is not functional due to internal circuitry issues and power requirements. To address these issues, the team will implement several upgrades to improve the product and allow for better random cyclic vibration testing. A full assessment of the existing vibration table will be conducted to ensure the viability of these …

Mechanics And Mechanisms Of Fracture For An Eastern Spruce Subject To Transverse Loading Using Acoustic Emission, Parinaz Belalpour Dastjerdi

Electronic Theses and Dissertations

Due to its excellent structural qualities and accessibility, wood is among the most often utilized structural materials. Despite its ubiquity, wood poses numerous challenges. It is heterogeneous and anisotropic. It has a complex hierarchical ultrastructure, and the properties can have wide variation within a species, and indeed within an individual tree. This work aims to improve our understanding of the strength and fracture behavior of spruce-pine-fir (south) (SPFs), particularly in cross-grain direction. This study’s primary goal is to examine the relationship between crack propagation and cross grain morphology under the following loading configurations: compact tension, compression, and rolling shear. The …

Space-Angle Discontinuous Galerkin Finite Element Method For Radiative Transfer Equation, Hang Wang

Doctoral Dissertations

Radiative transfer theory describes the interaction of radiation with scattering and absorbing media. It has applications in neutron transport, atmospheric physics, heat transfer, molecular imaging, and others. In steady state, the radiative transfer equation is an integro-differential equation of five independent variables, which are 3 dimensions in space and 2 dimensions in the angular direction. This high dimensionality and the presence of the integral term present serious challenges when solving the equation numerically. Over the past 50 years, several techniques for solving the radiative transfer equation (RTE) have been introduced. These include, but are certainly not limited to, Monte Carlo …

Engineering 3d Architected Metamaterials For Enhanced Mechanical Properties And Functionalities., Huan Jiang

Electronic Theses and Dissertations

Compared with conventional materials, architected metamaterials have shown unprecedented mechanical properties and functionalities applications. Featured with controlled introduction of porosity and different composition, architected metamaterials have demonstrated unprecedent properties not found in natural materials. Such design strategies enable researchers to tailor materials and structures with multifunctionalies and satisfy conflicting design requirements, such as high stiffness and toughness; high strength with vibration mitigation properties, etc. Furthermore, with the booming advancement of 3D printing technologies, architected materials with precisely defined complex topologies can be fabricated effortlessly, which in turn promotes the research significantly. The research objectives of this dissertation are to achieve …

A Predictive Analysis Of The Influence Of Thickness And Length On The Curvature Of Square Bistable Carbon Fiber Reinforced Composite Laminates, Stephan Terry

All Theses

This thesis presents a predictive analysis of the stability of square bistable carbon fiber reinforced composite laminates under various loading conditions. The stability of these laminates is essential to their performance and longevity and is influenced by factors such as thickness and length. Analytical and numerical techniques are used to model the behavior of these laminates, and experimental tests are conducted to validate the models. The findings of this research have implications for the design and optimization of square bistable carbon fiber reinforced composites.

The study investigates the relationships between the side length and thickness of square laminates for bistability. …

Implementation Of Static Rfid Landmarks In Slam For Planogram Compliance, Brennan L. Drake

Honors College Theses

Autonomous robotic systems are becoming increasingly prevalent in everyday life and exhibit robust solutions in a wide range of applications. They face many obstacles with the foremost of which being SLAM, or Simultaneous Localization and Mapping, that encompasses both creation of the map of an unknown environment and localization of the robot in said environment. In this experiment, researchers propose the use of RFID tags in a semi-dynamic commercial environment to provide concrete landmarks for localization and mapping in pursuit of increased locational certainty. With this obtained, the ultimate goal of the research is to construct a robotics platform for …

Controlling Mechanical Properties Of Well-Defined Polymer Networks, Ipek Sacligil

Doctoral Dissertations

Polymer networks are one of the most versatile and highly studied material class that revolutionized many aspects of life. Connecting the final network properties to the molecular parameters of its building blocks remains a major research thrust. Recent advances in network synthesis techniques allowed for accurate predictions of elastic modulus in model networks. Tew Group has developed highly efficient, thiol-norbornene networks with controllable mechanical properties. Chapter 2 focuses on modifying the gel fracture energy predicted by Lake-Thomas theory by accounting for loop defects. This study allowed for a priori estimates of gel fracture energy by combining theory, experiments, and simulations. …

Mechanical Metamaterials, Brent A. Peluso, Oliver T. Parker

Mechanical Engineering

Mechanical metamaterials are an emerging design strategy aimed at tailoring lattice structures to achieve specific properties such as negative Poisson’s ratios and guiding wave propagation. These metamaterials have received increasing attention from various application domains, including medical devices, aerospace, automobile, and infrastructure. The scope of this project is to vary a single lattice parameter and quantify its effect on the structural properties of the given 3D lattice.

Development Of An Improved Mathematical Representation Which Captures The Nonlinear Dynamic Behavior Of A Drill-String Assembly, Eleazar Marquez

Mechanical Engineering Faculty Publications and Presentations

In this study, an improved mathematical representation of a drill-string assembly is developed to provide an alternative assessment on vibration irregularities proliferating downhole due to bit-rock interference. Lateral vibrations receive particular attention due to their high frequency content which alter the dynamic response of the drill-string, instigate casing damage, and impede optimal penetration rates. The response of the drill-string is captured by synthesizing compatible stationary bit excitations, via an auto-regressive digital filter, and implementing Monte Carlo simulation, while the power spectral density function is approximated to elucidate the dynamic characteristics during drilling. Formulating adequate physical parameters for the equation of …

Estimation Of The Response, Power Spectra, And Whirling Patterns Generated From Mud Circulating Along The Annulus During Drilling Procedures: An Alternative Mathematical Representation Via Finite Element Modelling, Eleazar Marquez

Mechanical Engineering Faculty Publications and Presentations

In this study, an alternative mathematical representation of a drill-string is proposed to provide an alternative assessment on BHA dynamic alterations. Lateral vibrations remain the focal point of drill-string breakdowns given their high frequency characterization and ability to deviate perforation trajectories from the subsurface target. In this paper, the proposed model consists of an anisotropic rotor subjected to distinct RPMs, an axial force, and a bidirectional harmonic excitation with specified amplitude and assorted duration to simulate annulus motion generated from the mud fluid. In this regard, Euler-Bernoulli beam theory was adopted to establish a complete MDOF mathematical expression and thus …

4wd Baja Upright And Wheel Hub, Nathan Thompson, Jonathan P. Larson, Spencer D. Compan

Williams Honors College, Honors Research Projects

The University of Akron Zips Baja Team has switched to a 4-wheel-drive (4WD) vehicle as per the 2023 Baja Society of Automotive Engineers (SAE) rules. The 2022 Baja Vehicle was 2WD, thus the upright and wheel hub were designed exclusively for a 2-wheel-drive (2WD) Baja vehicle. This report entails the design process and methods of verification for the design of the 4WD upright and wheel hub.

Anisotropic Material Behavior Of 3d Printed Fiber Composites, Jordan Garcia

Theses and Dissertations--Mechanical Engineering

Literature has shown that 3D printed composites may have highly anisotropic mechanical properties due to variation in microstructure as a result of filament deposition process. Laminate composite theory, which is already used for composite products, has been proposed as an effective method for quantifying these mechanical characteristics. Starting with the analysis of comparing the printing orientation of premanufactured carbon fiber reinforced filament, the mechanical properties of 3D printed objects were examined. The mechanical properties changed not only as a result of machine choice, but how the sample is oriented along the printing bed. The analysis continued with looking at the …

Molecular Dynamics Modeling Of Polymers For Aerospace Composites, Swapnil Sambhaji Bamane

Dissertations, Master's Theses and Master's Reports

Polymer matrix composite materials are widely used as structural materials in aerospace and aeronautical vehicles. Resin/reinforcement wetting and the effect of polymerization on the thermo-mechanical properties of the resin are key parameters in the manufacturing of aerospace composite materials. Determining the contact angle between combinations of liquid resin and reinforcement surfaces is a common method for quantifying wettability. It is challenging to determine contact angle values experimentally of high-performance resins on CNT materials such as CNT, graphene, bundles or yarns, and BNNT surfaces. It is also experimentally difficult to determine the effect of polymerization reaction on material properties of a …

Mechanical Energy Harvester For Powering Rfid Systems Components: Modeling, Analysis, Optimization And Design, Alireza Babaei

Theses and Dissertations--Mechanical Engineering

Finding alternative power sources has been an important topic of study worldwide. It is vital to find substitutes for finite fossil fuels. Such substitutes may be termed renewable energy sources and infinite supplies. Such limitless sources are derived from ambient energy like wind energy, solar energy, sea waves energy; on the other hand, smart cities megaprojects have been receiving enormous amounts of funding to transition our lives into smart lives. Smart cities heavily rely on smart devices and electronics, which utilize small amounts of energy to run. Using batteries as the power source for such smart devices imposes environmental and …

Optimal Path Planning For Aerial Robots Using Genetic Algorithm, Anna Puigvert I Juan

Graduate Theses, Dissertations, and Problem Reports

This thesis presents a path optimization solution for a robot in two different constrained 3-dimensional (3D) environments. The robot is required to travel from its current position to a goal position following minimum cost paths (optimal paths). The first environment has 3D obstacles that interfere with the robot’s path. The path cost for this environment accounts for the minimum distance traveled by the robot from the start to the goal position while avoiding obstacles. The second environment is the atmosphere of Venus, specifically a flyable region of this atmosphere with characteristics similar to Earth’s. This environment has strong westward winds …

Combustion Characteristics Of Methane, Ethane, Propane, And Butane Blends Under Conditions Relevant Of A Dual-Fuel Diesel And Natural Gas Engine, Christopher Joseph Ulishney

Graduate Theses, Dissertations, and Problem Reports

As natural gas production infrastructure is already in place in most of the world and will continue expanding for the foreseeable future, natural gas is an alternative to traditional liquid petroleum fuels in heavy-duty engines. Dedicated natural gas or dual-fuel diesel-natural gas heavy-duty engines are alternatives to diesel-only power generation equipment. One challenge is the large variation in the natural gas composition available for such applications, which is known to significantly affect engine’s combustion characteristics and the emissions composition. As the literature on dual-fuel combustion under low load engine operating conditions that use more realistic natural gas mixtures (i.e., mixtures …

Hendrickson Lift Kit, Matthew Rozmajzl

Williams Honors College, Honors Research Projects

This research project will be completed with Hendrickson Trailer as the sponsor. The goal of the project is to create a lift kit for a newer suspension system. The lift kit must provide enough lift force to lift an axle off the road and suspend it off the road while in transit. There are similar systems offered for different products at Hendrickson, but the configuration of this system is such that new brackets must be designed. The benefit of such a system is a reduction in wear on the lifted tires, and thus an increase in the life of the …

Fluid Power Vehicle Challenge, Bryce Towne, Ethan Andrews, Carter Moore, Andrew Sobel

Williams Honors College, Honors Research Projects

The Fluid Power Vehicle Challenge is a competition held by the National Fluid Power Association (NFPA) that challenges students to create a hydraulically powered vehicle to compete in four different races over two days. The vehicle has to be fully powered by hydraulics, with human power (such as pedaling) being used to move the hydraulic fluid. Electronics and pneumatics can be used to control the flow of the hydraulic oil. Vehicles also must have an energy storage device to take advantage of regenerative braking. The final competition was at the Norgren facility in Colorado from April 12th to April 14th. …

Nidec Automated Winder, Michael Pugh, Ben A. Swartz, Andrew Leonard, Garrett Dostal

Williams Honors College, Honors Research Projects

Nidec Drive Systems is a leading electric motor manufacturing company with several facilities in the US and around the world. However, as of recent, Nidec has started to see some signs of old and outdated production machines affecting their production numbers even though the demand for electric is ever increasing. In an attempt to repair some of these issues, Nidec reached out to the University of Akron to look for senior design groups to help design and standardize better production machines. We were tasked with redesigning a new winder, which is a machine that winds the copper coils to the …

Dome Tester, Clark Bates, Nikolas M. Kulin

Williams Honors College, Honors Research Projects

We are reconfiguring and modifying the previously built dome tester to be more user friendly and mechanically applicable. This has a long-term goal of being a usable teaching tool for manufacturing education within the college of engineering and polymer sciences. The dome tester pushes a metal dome into a clamped sheet of metal to test its forming limits and where necking occurs. We have implemented a better method of viewing the sheet sample as it is being deformed, and improved measuring methods for the distance a sample is deformed. By introducing these changes in conjunction with improved documentation of the …

Coconut Shell Waste Treatment Technology For A Sustainable Waste Utilization: A Case Study Of The Smes In Bohol Village, Indonesia, Wahyu Anggo Rizal, Ria Suryani, Roni Maryana, Dwi Joko Prasetyo, Diah Pratiwi, Yuli Ary Ratnawati, Dini Ariani, Andri Suwanto

ASEAN Journal of Community Engagement

This project focused on the introduction of liquid smoke and bio briquette manufacturing technology to small and medium enterprises (SMEs) located in Bohol Village, Gunungkidul, Indonesia through technology transfer, training, and mentoring. These SMEs are engaged in the food business with the main product jenang ketan, a traditional food from Gunungkidul, especially in Rongkop District, and very popular among communities around and outside Gunungkidul. The traditional preparation of jenang ketan produces several by-products in the form of waste, which is dominated by coconut shell biomass. The project’s technology transfer was carried out through the procurement of a series of pyrolysis …

Machine Learning Approach To Investigate Ev Battery Characteristics, Shayan Falahatdoost

Major Papers

The main factor influencing an electric vehicle’s range is its battery. Battery electric vehicles experience driving range reduction in low temperatures. This range reduction results from the heating demand for the cabin and recuperation limits by the braking system. Due to the lack of an internal combustion engine-style heat source, electric vehicles' heating system demands a significant amount of energy. This energy is supplied by the battery and results in driving range reduction. Moreover, Due to the battery's low temperature in cold weather, the charging process through recuperation is limited. This limitation of recuperation is caused by the low reaction …

Novel Locomotion Methods In Magnetic Actuation And Pipe Inspection, Adam Cox

Mechanical Engineering Research Theses and Dissertations

There is much room for improvement in tube network inspections of jet aircraft. Often, these inspections are incomplete and inconsistent. In this paper, we develop a Modular Robotic Inspection System (MoRIS) for jet aircraft tube networks and a corresponding kinematic model. MoRIS consists of a Base Station for user control and communication, and robotic Vertebrae for accessing and inspecting the network. The presented and tested design of MoRIS can travel up to 9 feet in a tube network. The Vertebrae can navigate in all orientations, including smooth vertical tubes. The design is optimized for nominal 1.5" outside diameter tubes. We …

Novel Hitch Cargo Cart, Cesilio Sanchez Ramirez, Lance Haidet, Richard Lontoc, Tyler Selinka

Mechanical Engineering

This document presents the engineering design process used to develop, manufacture, and test a new and improved iteration of a hitch cart prototype. This process was performed by a team of four mechanical engineering seniors as part of California Polytechnic State University, San Luis Obispo’s senior design pathway. The goal of this project was to develop a sturdy and reliable iteration of our sponsor’s hitch cart prototype, that integrated the functionality of a vehicle hitch cargo platform and that of a height adjustable cargo cart into a single streamlined and easy to use product. This design could be used by …

Novelty Ice Cream Assembly Prototype, Mason Sylvester, Logan Williamson, Alvaro Martinez, Adin Gilman-Cohen

Mechanical Engineering

Cool Beans USA is a novelty ice cream startup company founded by Keith Zachow. In the winter of 2022, our team began working with Mr. Zachow to develop a machine to automate parts of the production process for his product. This product consists of two hemispherical ice-cream cone shell halves filled with soft serve ice cream and pressed together. The assembled pods are around the size and shape of a small walnut and are intended to be sold in stores as a frozen finger food. At the time of project inception, this product was in its early stages and was …

Gasifier Wall Wash Manifold, Ashley Sieu Che, Gintaras Julius Baipsys, Peyton Joseph Archibald, Michael Thomas Kieran

Mechanical Engineering

The objective of our Gasifier Wall Wash Manifold Project is to design three different manifolds that will uniformly distribute water on the inner diameter of a pressure vessel. Also, the distributed water should completely cover the circumference of the inner walls. From extensive research of current solutions as well as the conduction of technical analyses, we were able to produce three designs that would be able to meet our engineering specifications. Time constraints led to the fabrication of one manifold design along with a test rig. With a fully functional test rig, we saw positive results from our design verification …

Modeling, Control And Estimation Of Reconfigurable Cable Driven Parallel Robots, Adhiti Raman Thothathri

All Dissertations

The motivation for this thesis was to develop a cable-driven parallel robot (CDPR) as part of a two-part robotic device for concrete 3D printing. This research addresses specific research questions in this domain, chiefly, to present advantages offered by the addition of kinematic redundancies to CDPRs. Due to the natural actuation redundancy present in a fully constrained CDPR, the addition of internal mobility offers complex challenges in modeling and control that are not often encountered in literature.

This work presents a systematic analysis of modeling such kinematic redundancies through the application of reciprocal screw theory (RST) and Lie algebra while …