Engineering Commons^™

Analysis And Mitigation Of Pneumatic Regulator Resonance, Luke Fouch

Honors Theses

Internal resonance in pneumatic regulators can result in heavy leakage, which can lead to less efficient processes. To address this issue, two simulations were developed to simulate pneumatic regulation systems. The first simulation involved deriving a mathematical model of the equations of motion for a regulator and applying it using MATLAB. The second simulation involved developing a Simulink model that incorporated physical regulator properties. To verify the accuracy of both models, physical testing data was used. After verification, the models were modified in various ways to determine the main drivers of resonance in pneumatic systems. Additionally, Finite Element Analysis was …

Thermal Control For A Miniaturized Fabry-Perot Interferometer In A Cubesat, Callie Pilkington

Honors Theses

The evaluation of neutral winds is critical in understanding the ever-changing weather and climate of the thermosphere, which can develop into a hostile environment for satellites. To measure these neutral winds, Michigan Aerospace Corporation is developing a 6U CubeSat that utilizes a miniaturized Fabry-Perot interferometer. For ideal operation, the Fabry-Perot interferometer requires a closely maintained thermal environment. These requirements are crucial in obtaining accurate measurements and for sustaining instrument and mission life due to the vast temperature range experienced in the thermosphere. With the solutions outlined in this proposal, the goal is to provide Michigan Aerospace with an optimized configuration …

Design Of A Dynamometer Test Platform For Formula Sae Internal Combustion And Electric Powertrains, Ryan Bare

Honors Theses

This dynamometer project was completed for the Formula SAE team at Western Michigan University and aimed to deliver a functional and safe engine dynamometer test stand. Formula SAE is a student organization that designs and manufactures a new formula style race car from the ground up every year to compete at an international collegiate competition. The purpose of the dynamometer is to allow the team to tune their internal combustion (IC) engine and the newly developed electric powertrain (EV). The engine dynamometer is important to the Formula team as it will allow engine tuning and diagnosis prior to the completion …

High Power Rocket Motor Test Bench, Jonathan Wine

Honors Theses

Static ground testing of rocket motors is used to gather performance data and troubleshoot the propulsion system, allowing propulsion engineers to compare actual characteristics to the designed parameters. It is also used in the development and validation of new propulsion systems and alterations to the fuel and oxidizer mixtures. Test benches are used to continuously collect data throughout the burn of a rocket motor, which allows engineers to plot the thrust as a function of time. This plot, a thrust curve, displays several important pieces of information about a rocket motor. This information is crucial to allow astronautical engineers to …

The Design And Development Of A Miniature Gridded Ecr Ion Thruster, Nicholas Nuzzo

Masters Theses

Plasma propulsion, a specific subset of electric propulsion (EP), is a class of space propulsion that produces plasma by excitation of a propellant at or above its ionization energy. This ionized propellant is then accelerated by an externally applied field (magnetic and/or electric) and produces thrust. There is an increasing need for miniaturization in spacecraft technology and the use of plasma EP devices in space propulsion. These systems provide an advantage over traditional chemical propulsion solutions which are less efficient and have more mass. Miniaturization of EP devices allows missions to have more space and mass available for their payloads …

Channeling Influence On Noise And Aerodynamic Performance Of Naca 0012 Airfoil As A Possible Solution Of Wind Turbines Noise, Hussein Khudhayer Mohammad

Dissertations

This work numerically and experimentally investigates the effect of using channels inside airfoils on the noise level as a possible resolution for aerodynamic noise generated by wind turbines. The work also investigates aerodynamic performance and turbulence around the employed airfoils. The results reveal that some of the samples show some improvement in reducing the aerodynamic noise. The reduction of the aerodynamic noise is explained as the trailing edge blowing injection that reduces the wake momentum deficit of the blade and reduces the pressure fluctuation which is responsible for noise production. Particularly, the angles of channel inclination with respect to the …

Design, Optimization, And Construction Of Flexure, Optical, Damping, And Leveling Systems For Electric Propulsion Thrust Stand, Logan Hefferan

Honors Theses

An Thrust Stand is a device that uses the basic principles of torsion and displace­ment to experimentally measure and calculate the thrust generated by an Electric Propulsion (EP) Thruster. Western Michigan University is host to three organiza­tions that work with electric propulsion thrusters currently without a way of ob­taining direct experimental thrust data. For this Senior Design Project, the flexure, optical sensing, damping and leveling systems for a thrust stand originally designed by Hannah Watts in her WMU Honors Thesis: Design of A Thrust Stand for Elec­tric Propulsion [13] will be constructed. The four subsystems will be redesigned, optimized, and …

Dynamic Maneuvers For Satellite On-Orbit Servicing Utilizing Novel Continuum Robotics: Development & Experimentation, Nathan Dalton

Masters Theses

Robotic on-orbit servicing is a developing technology that seeks to increase the longevity and repairability of faulty or aging resident space objects. In this research, the development of a flexible continuum manipulator for a small satellite system that performs low-complexity on-orbit servicing or debris removal is presented. Derivations of manipulator kinematics are described in detail, a non-linear control scheme has been developed, and the accuracy and servicing applications for the prototype are evaluated and discussed. The manipulator has been tested on an air-bearing dynamics simulator, and the results are extensively analyzed. System recommendations and future work suggestions are presented.

Design And Optimization Of An Electron Cyclotron Resonance Thruster, Austen Thomas

Masters Theses

Presented in this work is the process in the design and optimization of a coaxial electron cyclotron resonance thruster. Electron cyclotron resonance thrusters are novel microwave-based thrusters which possess select technological advantages over mature electric propulsion concepts such as being electrodeless and only requiring a single power source. The thruster constructed in this work is a coaxial configuration and is termed the Western electron cyclotron resonance thruster. Thruster dimensions were optimized based on past experimentation completed with ECR thrusters. In an attempt to enhance the microwave plasma coupling of the coaxial thruster design three different antenna configurations were considered: a …

Optimum Double Rhombic Flap Design For Z-Plasty, Abdullah Khan

Honors Theses

In the medical field, especially in plastic surgery, Rhombic flap and z-plasty are common methods in surgical procedures to treat and close complex wounds of different types of injuries/surgery. Each conventional surgical method has its own pros and cons. When both conventional methods join, it would complement each other weaknesses. This senior design project purpose is to investigate the magnitude of stresses build on skin due to transposing of skin in these methods when the wound is close after the surgical procedure is done. In this project a combination of rhombic flap and z-plasty is studied which is Double Rhombic …

Charge Tracing For Determining Electrical Facility Effects On Electric Spacecraft Propulsion Systems., Tyler Bye

Honors Theses

Electric Propulsion Systems are the future of deep space travel. Since its design in 2016 Western Michigan University has been testing a Hall-Thruster from a previous Senior Design Group. One issue with Electric Propulsion Systems is tracing where the electrons go after being used to ionize propellant for spacecraft acceleration. Induced magnetic fields on Earth alter the electron paths found in the vacuum of space.

One solution is the EP TEMPEST. The EP TEMPEST is an electron tracer designed by the Air Force Research Laboratory. The goal of this project is to design an electron tracer like the EP TEMPEST …

Long Duration Venus Lander, Aidan Wales

Honors Theses

Venus continues to be a target of interest for the scientific community, as the similarities and differences to Earth pose intriguing questions about planetary evolution. The National Aeronautics and Space Administration (NASA) is looking to gain a better understanding of Earth’s sister planet and has presented a challenge to interested undergraduate student teams to develop a in-situ robotic explorer and accompanying relay. The student team representing Western Michigan University has designed a long-term Venusian lander to both survive the harsh environment for an extended period and gather scientific data on the planet’s atmosphere and surface to be communicated back to …

Long-Term Venus Lander, Scott Miller

Honors Theses

Venus continues to be a target of interest for the scientific community, as the similarities and differences to Earth pose intriguing questions about planetary evolution. The National Aeronautics and Space Administration (NASA) is looking to gain a better understanding of Earth’s sister planet and has presented a challenge to interested undergraduate student teams to develop a in-situ robotic explorer and accompanying relay. The student team representing Western Michigan University has designed a long-term Venusian lander to both survive the harsh environment for an extended period and gather scientific data on the planet’s atmosphere and surface to be communicated back to …

Design Of A Full-Scale Plant For Plastic Pyrolysis, Hannah Sargent

Honors Theses

With over thirty million tons of plastic accumulating in the United States every year, the need for an environmentally safe means of disposal is increasing. Only ten percent of this plastic is recycled while the majority is disposed of via landfill. With recent advances in pyrolysis research, a permanent solution is presented. By creating a pyrolysis plant, not only could billions of pounds of plastic be prevented from contributing to landfills, but also be converted to oil resulting in an environmentally beneficial and lucrative solution to plastic waste.

Long-Duration Venus Explorer, Ethan Reid

Honors Theses

Venus continues to be a target of interest for the scientific community, as the similarities and differences to Earth pose intriguing questions about planetary evolution. The National Aeronautics and Space Administration (NASA) is looking to gain a better understanding of Earth’s sister planet and has presented a challenge to interested undergraduate student teams to develop a in-situ robotic explorer and accompanying relay. The student team representing Western Michigan University has designed a long-term Venusian lander to both survive the harsh environment for an extended period and gather scientific data on the planet’s atmosphere and surface to be communicated back to …

Development Of A Single Emitter Ionic Liquid Ion Source Research Platform, Thomas V. Kerber

Masters Theses

A single emitter ionic liquid ion source using porous borosilicate glass was developed. Two emitters with different radii of curvatures were tested using 1-ethyl-3-methylimidazolium tetrafluoroborate (EMI-BF₄). I-V curves of the currents on the extractor electrode and a collector plate were obtained for potential differences between the emitter and the extractor ranging from 0 V to 3500 V. For the first emitter chip, extraction began near 2400 V. The highest emission current measured on the first chip was 80 µA at 3500 V with an interception current on the extractor of 4.86 µA. An new collector plate was used …

Accumulation Of Polar Vorticity On Giant Planets: Towards A Three-Dimensional Theory, Shawn R. Brueshaber

Dissertations

My research investigates the polar atmospheric dynamics of the giant planets: Jupiter and Saturn (gas giants), and Uranus and Neptune (ice giants). I conduct my research modifying and applying the Explicit Planetary Isentropic Coordinate global circulation code to model the polar regions of the four giant planets.

The motivation behind my research is to uncover the reason why giant planet polar atmospheric dynamics differ. Jupiter features multiple circumpolar cyclones arranged in geometrical configurations, whereas Saturn features a single pole-centered cyclone. Uranus and Neptune also appear to have single pole-centered cyclones, albeit, larger than those on Saturn. …

Investigating Newly Discovered Oscillation Modes In Magnetically Shielded Hall Effect Thrusters Utilizing High Speed Diagnostics, Matthew Joseph Baird

Dissertations

Magnetically shielded Hall effect thrusters (MSHETs) are a variant of Hall effect thrusters (HET) that provide the favorable thrust-to-power ratio and high specific impulse of traditional stationary plasma type (STP) HETs but with an extremely long lifetime. MSHETs exhibit unique discharge plasma oscillations compared to traditional unshielded HETs. In this study, measurements of plasma oscillations in the state-of-the-art 12.5 kW Hall Effect Rocket with Magnetic Shielding (HERMeS) were obtained at various discharge voltages while holding other operation parameters constant. Data were collected using high-speed imaging, voltage, current, and plasma probes. The thruster exhibits two dominant oscillation modes within the discharge …

Aerodynamics Of Wind Loading On Buildings, Kayla Burch

Honors Theses

A three-dimensional model of a one-story residential home, with an emphasis on the roof style and structure, was modeled using CATIA and then built and tested in the wind tunnel at Western Michigan University. The wind tunnel allowed an airflow over different style roofs to be tested at 100 mile per hour winds, strengths typical for hurricanes and other natural phenomena. The measured results show the lift and drag, along with the pressure gradient and the skin friction over the roofs. The effect of these aerodynamic characteristics of the building due to adding solar panel prototypes were also evaluated. The …

Mission Architecture Analysis: Exploring Long-Period Comets From Multiple Staging Orbits, Gabriel Prescinotti Vivan

Masters Theses

Objects that have retained pieces of information about the early Solar System are key to our understanding of its formation and evolutionary history. However, the high delta-V required to reach these objects, such as long-period comets or interstellar objects, makes designing an intercept mission at the time of detection impractical. In this thesis, multiple heliocentric staging orbits are explored to serve as departure positions for future missions, prior to objects’ detections. By utilizing more than one staging orbit concurrently, the set of objects that are reachable is expanded, therefore increasing mission feasibility. Delta-V maps are generated and superimposed; two-impulse burn …

Mechanical And Aerospace Engineering, 2019-2020, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Chair
• The MAE Staff
• Dr. Zachary Asher
• Alumni Excellence Academy Inductees
• From Sunway University to Success in America
• Student Experience at the Oshkosh Airventure
• Parker-Hannifin Donates New Hydraulic Trainers
• Electric Ducted Fan Lab for the Aircraft Propulsion Course
• MAE Faculty

Methodology Of Topology Optimization, Naziha Khandoker

Honors Theses

The need for lighter products is becoming increasingly essential as it cuts material cost and significant amount of weight, which is a key factor in the automotive and aerospace industries. Topology optimization allows us to achieve that by applying the concept to different structures with the goal of optimal distribution of material within finite volume design domain. Its algorithms selectively remove and relocate elements to achieve the optimum performance. This project performs a study on the effect of each design parameter over mechanical performance using Finite Element Analysis and applies it to set of wing attachment brackets. The optimized brackets …

A Reinforcement Learning Approach To Spacecraft Trajectory Optimization, Daniel S. Kolosa

Dissertations

This dissertation explores a novel method of solving low-thrust spacecraft targeting problems using reinforcement learning. A reinforcement learning algorithm based on Deep Deterministic Policy Gradients was developed to solve low-thrust trajectory optimization problems. The algorithm consists of two neural networks, an actor network and a critic network. The actor approximates a thrust magnitude given the current spacecraft state expressed as a set of orbital elements. The critic network evaluates the action taken by the actor based on the state and action taken. Three different types of trajectory problems were solved, a generalized orbit change maneuver, a semimajor axis change maneuver, …

Estimation Of The Fatigue Life Of Additively Manufactured Metallic Components Using Modified Strain Life Parameters Based On Surface Roughness, Peter Grohs

Masters Theses

In this study, a method is developed to estimate the effects of surface roughness on the fatigue life of additively manufactured titanium Ti6Al4V, aluminum 7075–T6, and steel 4340 alloys through modified strain life parameters using finite element analysis (FEA). This method is highly beneficial to the fatigue analysis of as-built additively manufactured metal components, which possess rough surfaces that reduce fatigue life significantly but are challenging to analyze directly using finite element simulation because of complex geometries, i.e., modeling an exact surface profile is arduous.

An effective stress concentration factor, incorporating roughness data, is defined to quantify their effects on …

Thermal Adaptation Of A Vacuum Chamber, Jacob Russell

Honors Theses

The process of adapting a preexisting vacuum chamber to perform thermal vacuum testing is a rare process in the testing industry. A closed vacuum system that was designed without thermal capacitance in mind will hinder the development of additional thermal system capabilities and prove difficult from a cost standpoint. Generally, building a thermal vacuum system from scratch will cost on the order of $10,000 to $100,000 depending on the system requirements regarding control and thermal capacitance within the chamber. This project will explore the cost of such an adaptation, attempting to minimize expense, and potentially provide the “Western Aerospace Launch …

Design Of A Thrust Stand For Electric Propulsion, Hannah Watts

Honors Theses

Thrust stands are the industry standard device for measuring the low levels of thrust generated by electric propulsion devices. Western Michigan University’s Aerospace Laboratory for Plasma Experiments is home to several electric propulsion devices and is in the process of obtaining a pulsed plasma thruster in partnership with the Western Aerospace Launch Initiative. The lab currently has no way of measuring the true thrust force generated by these devices. A thrust stand has been designed specific to the micro-Newton thrust range and the constraints inherent to the facilities in which it will operate.

Control Law Synthesis For Lockheed Martin’S Innovative Control Effectors Aircraft Concept, Cameron James Segard

Masters Theses

This thesis documents a conventional and modern flight control system design process carried out on a tailless aircraft Simulink model with innovative control effectors provided by Lockheed Martin. To set scope and design requirements a performance analysis was carried out to categorize the aircraft. Evaluation of open-loop dynamics reveled modal instabilities as well as state and control coupling. Flight condition dependent pole migration mapping reveled large changes in the aircraft’s static stability. Leading to the development of a four channel proportional-integral- derivative (PID) stability and control augmentation system (SCAS) controlling pitch-rate, roll-rate, side-slip angle, and airspeed states. PID gains are …

Model Predictive Control Synthesis For The Innovative Control Effector Tailless Fighter Aircraft, Christopher Proctor

Masters Theses

A nonlinear model predictive control law was developed for the Lockheed Martin Innovative Control Effector tailless fighter aircraft to track way points. In general, aircraft are described by nonlinear dynamics that are dependent on the regime of flight. Additionally strict requirements on state and actuator constraints are common to all aircraft. Tailless aircraft are usually overdetermined systems, meaning solutions to control problems are not unique, and the system is non-affine. The proposed nonlinear control law considers those constraints during run-time, and solves the nonlinear control problem for a range of points within different flight regimes. The control law was developed …

Mechanical And Aerospace Engineering, 2018-2019, College Of Engineering And Applied Sciences

Mechanical and Aerospace Engineering News

• Letter from the Chair
• Introducing Dr. Zachary D. Asher
• Department of Mechanical and Aerospace Engineering develops an engineering flight simulator
• Gear Sliding Loss Prediction
• Ph.D. student receives the prestigious NASA Earth and Space Science Fellowship
• NSF grant allows important materials research
• Student receives scholarship from gear industry
• Development of low cost/high volume micro/nano sensors and actuators
• Liou receives $204,000 NSF grant for neurological research
• Alexander Porter inducted into the Alumni Excellence Academy

Rotating Mount For Complex Fluid Flow Research, Kirsten Murphy

Honors Theses

Fluid flow around rotating objects is mathematically complex and there is currently limited experimental data on the subject. To make Western Michigan University capable of this research, a rotating wind tunnel mount was developed. The mount design was integrated into the existing setup at the Applied Aerodynamics Laboratory (AAL) to allow seamless transitions between different research projects. Non-rotating and rotating disk prototypes were created from 3D-printed materials to test the mount’s capabilities. Experimental data gathered from utilizing this rotating mount was analyzed to understand the aerodynamic effects on rotating disks in a fluid stream. From testing the rotating disk prototype …