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All-Terrain Storage Surfboard Carts, Ben M. Kennedy, Danny Riedeman, Roberto Gonzalez

Mechanical Engineering

All Terrain Storage consists of three mechanical engineering students: Roberto Gonzalez, Ben Kennedy, and Danny Riedeman. The goal of All Terrain Storage is to design and create two portable storage devices for the non-profit organization AmpSurf. AmpSurf helps veterans, people with disabilities, and anyone else who could be helped through adaptive surfing and other outdoor activities. Their current method of storing and transporting equipment for events is carrying it from the trailer in the parking lot through the sand onto the beach. This document will provide: a more thorough introduction to AmpSurf and the project, the objectives, background information, the …

In Silico Analysis Of Advanced Processing Methods For Light-Weight Alloys Powders, Marjan Nezafati

Theses and Dissertations

Light-weight Al and Mg-based metal-matrix nanocomposites (MMNCs) are lauded as one of the most promising structural materials for vehicle, military, and construction applications. These MMNCs are often synthesized using the powder metallurgy (PM) process under liquid nitrogen cryogenic environments to control the grain sizes. It is believed that proper incorporation of the nitrogen species into the bulk lattice during processing could strongly enhance the mechanical properties of MMNCs by forming N-rich dispersoids. In this work, using the density-functional theory (DFT), the adsorption, absorption and diffusion behavior of nitrogen molecule/atoms have been studied and related to t Al and Mg MMNC …

Friction Bit Joining Of Similar Alloy Sheets Of High-Strength Aluminum Alloy 7085, Matthew R. Okazaki

Theses and Dissertations

Friction Bit Joining (FBJ) is a new technology used primarily in joining dissimilar metals. Its primary use has been focused in the automotive industry to provide an alternative joining process to welding. As automotive manufacturing has continually pushed toward using dissimilar materials, new joining processes have been needed to replace traditional welding practices that do not perform well when materials are not weld compatible. FBJ meets these needs perfectly as it provides strength as well as the ability to join materials of almost any kind.The purpose of this research was to explore different applications of the FBJ process. Traditionally FBJ …

Effect Of Zr Additions On Thermal Stability Of Al-Cu Precipitates In As-Cast And Cold Worked Samples, Kyle Deane, Paul G. Sanders

Michigan Tech Publications

While Zr is frequently added to Al alloys to control grain size with the formation of large (>1 μm) primary precipitates, little research has been conducted on the effect of nanoscale Al₃Zr precipitates on Al alloys. By comparing the precipitation and corresponding strength evolution between Al-Cu-Zr alloys with different Zr concentrations, the effects of Zr on Al-Cu precipitation with and without primary Al₃Zr precipitates can be observed. In the absence of these large precipitates, all Al₃Zr phases can be formed, through high temperature aging treatments, as a dispersion of nanoprecipaites inside the Al …

Novelis Teaching Table, Phillip Laplante, Robert Hemker, Taylor Mcgriff, Juan Restrepo, Shelly Abraham

KSU Journey Honors College Capstones and Theses

Novelis is a company that specializes in metal casting, recycling, and rolling. They primarily focus on aluminum rolling for cans and car bodies but are an industry leader in numerous related areas. As the rolling process is not taught in most general engineering courses, Novelis periodically teaches new engineers and technicians about the specifics of this relatively mathematically complex process. Most of the current teaching methods are through PowerPoint presentations and group exercises, with minimal hands-on involvement. One of the most useful tools for teaching the rolling process is an actual jeweler’s rolling mill, which Novelis currently possesses, but is …

Scalable Patterning Using Laser-Induced Shock Waves, Saidjafarzoda Ilhom, Khomidkhodza Kholikov, Peizhen Li, Claire Ottman, Dylan Sanford, Zachary Thomas, Omer San, Haluk E. Karaca, Ali O. Er

Mechanical Engineering Faculty Publications

An advanced direct imprinting method with low cost, quick, and minimal environmental impact to create a thermally controllable surface pattern using the laser pulses is reported. Patterned microindents were generated on Ni₅₀Ti₅₀ shape memory alloys and aluminum using an Nd: YAG laser operating at 1064 nm combined with a suitable transparent overlay, a sacrificial layer of graphite, and copper grid. Laser pulses at different energy densities, which generate pressure pulses up to a few GPa on the surface, were focused through the confinement medium, ablating the copper grid to create plasma and transferring the grid pattern onto …

Evaluation Of Metallurgical And Mechanical Properties Of Alsi10mg Produced By Selective Laser Melting, Luke J. Suttey

Graduate Theses & Non-Theses

Selective laser melting (SLM) additive manufacturing (AM) of metal powders has long been a focus in the study of AM due to the possibility of weight reduction, complex shape formation, and production cost savings. Although applicable to a variety of metals SLM AM of the AlSi10Mg alloy was studied in an attempt to characterize the effect of processing parameter and build angle variation on the final microstructural, fractographic, and mechanical properties of parts produced without any thermal post-processing techniques. Research was conducted on five build angles (0°, 30°, 45°, 60°, and 90°), and three Global Energy Densities (GED) (37.15, 45.39, …

Understanding Homogeneous Nucleation In Solidification Of Aluminum By Molecular Dynamics Simulations, A. Mahata, Mohsen Asle Zaeem, M. I. Baskes

Materials Science and Engineering Faculty Research & Creative Works

Homogeneous nucleation from aluminum (Al) melt was investigated by million-atom molecular dynamics simulations utilizing the second nearest neighbor modified embedded atom method potentials. The natural spontaneous homogenous nucleation from the Al melt was produced without any influence of pressure, free surface effects and impurities. Initially isothermal crystal nucleation from undercooled melt was studied at different constant temperatures, and later superheated Al melt was quenched with different cooling rates. The crystal structure of nuclei, critical nucleus size, critical temperature for homogenous nucleation, induction time, and nucleation rate were determined. The quenching simulations clearly revealed three temperature regimes: sub-critical nucleation, super-critical nucleation, …

Manipulation And Automation Of Fbj Short-Axis Fasteners, Shane Forrest Wood

Theses and Dissertations

Legislative and market pressures are pushing automakers to achieve new fuel economy requirements in the coming years. To help achieve these goals automakers are reducing the overall weight of the vehicle by increasing the use of high-strength aluminum and advanced high-strength steels, and with this increased use comes the desire to quickly, and securely, join these materials within the vehicle. Friction bit joining is a process that lends itself well to joining these materials. This process uses consumable fasteners that need to be used in an automated production line. The geometry of these fasteners causes two main problems: the bits …

Toward A Production Ready Fbj Process For Joining Dissimilar Combinations Of Gadp 1180 Steel And Aa 7085-T76, Kevin Alexander Shirley

Theses and Dissertations

Friction Bit Joining (FBJ) is a new technology that can be used to join dissimilar materials together. This ability makes it a good candidate for creating light weight structures for the automotive industry by combining lightweight materials such as aluminum to stronger materials like advanced high-strength steels. The automotive industry and many other industries have great interest in reducing structure weight to increase fuel efficiency. The purpose of this research is to make FBJ of GADP 1180 to AA 7085-T76 a production ready process by (1) better understanding the effects of process parameters, bit design and tool design on joint …

Superhydrophobic Surface On Aluminum Alloy By Hydrothermal Method And Its Electrochemical Performance, Xiao-Hang Chen, Mo-Jing Chen, Yu-Lin Min, Qun-Jie Xu

Journal of Electrochemistry

Superhydrophobic film formed on a metal surface is an effective way for corrosion protection. In this paper, the superhydrophobic film was prepared on the surfaces of aluminum alloy by hydrothermally treating with a solution containing CeCl₃·7H₂O and CO(NH₂)₂ , and a self-assemble process. The electrochemical measurements and surface morphology results confirmed that the best superhydrophobicity and electrochemical performance could be achieved with the contact angle of 155.5^o after six hours of hydrothermal reaction. Furthermore, the inhibition efficiency of 99.6% was obtained in 3.5 wt% NaCl aqueous solution, indicating the excellent corrosion resistance …

A Constitutive Model For Entangled Polydisperse Linear Flexible Polymers With Entanglement Dynamics And A Configuration Dependent Friction Coefficient. Part I: Model Derivation, David W. Mead, Saman Monjezi, Joontaek Park

Chemical and Biochemical Engineering Faculty Research & Creative Works

A new polydisperse "toy" constitutive model is derived and developed from fundamental principles and ideas governing the nonlinear rheology of linear flexible polymers [Mead et al., J. Rheol. 59, 335-363 (2015)]. Specifically, the new model is comprised of four fundamental pieces. First, the model contains a simple differential description of the entanglement dynamics of discrete entanglement pairs. Second, the model contains a differential description of the ij entanglement pair orientation tensor dynamics. Third, following a similar development by Mead and Mishler [J. Non-Newtonian Fluid Mech. 197, 61-79 and 80-90 (2013).], a diluted stretch tube is constructed to describe the relative …

Evaluation Of Silane-Doped Epoxy Coatings For Resisting Aluminum Corrosion By Oxalic Acid, An A. Niger Metabolite, Alex Pica

Williams Honors College, Honors Research Projects

The goal of this study was to investigate whether silane-doped epoxy coatings are capable of preventing corrosion of aluminum alloy 2024-T3 by oxalic acid, one of the primary metabolites of the fungus Aspergillus Niger. Previous research suggested the success of these types of coatings at preventing AA 2024-T3 corrosion in saline solutions, and this study was meant to build on those findings by investigating the efficacy of the coating in an acidic environment.

Each coating was applied to an AA 2024-T3 coupon by dissolving the epoxy and varying amounts of 3-aminopropyltriethoxysilane in acetone and then dripping the solution onto …