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Modeling And Simulation Of The Thermoforming Process In Thermoplastic-Matrix Composite Materials, Philip M. Bean

Electronic Theses and Dissertations

Thermoplastic-matrix composite materials have unique advantages over traditional thermosets including faster processing, improved fracture toughness, and recyclability. These and other benefits have caused increasing interest in the use of these materials in both aerospace and automotive industries. Due to the differences in behavior, these materials require a different type of manufacturing process to thermoset matrix composites. This manufacturing process generally involves using pre manufactured tape-layers. These layers, containing both thermoplastic-matrix and fiber-reinforcement, are aligned to the desired orientation, and stacked up into a “tailored blank” using an automated tape layup machine. They are then heated to the thermoplastic melting temperature …

Metal Thin Film Stiffness Extraction Technique For Surface Acoustic Wave Filters, Travis R. Weismeyer

Electronic Theses and Dissertations

Accurate knowledge of the surface acoustic wave (SAW) properties propagating at the surface of a piezoelectric substrate with thin films, electrodes or temperature compensated films, is critical in SAW filter design to meet the target frequency response, power durability and performance prior to device fabrication. While reliable material constants exist for substrates such as LiNbO3 used in SAW filters, the absolute elastic constants associated with operational thin films used for electrodes or temperature compensation do not exist. Although the bulk values of the constituent materials are known, the composite film/substrate properties are difficult to predict since they depend strongly on …

Process-Property-Microstructure Relationships In Laser-Powder Bed Fusion Of 420 Stainless Steel., Subrata Deb Nath

Electronic Theses and Dissertations

Laser-powder bed fusion (L-PBF) is an additive manufacturing technique for fabricating metal components with complex design and customized features. However, only a limited number of materials have been widely studied using L-PBF. AISI 420 stainless steel, an alloy with a useful combination of high strength, hardness, and corrosion resistance, is an example of one such material where few L-PBF investigations have emerged to date. In this dissertation, L-PBF experiments were conducted using 420 stainless steel powders to understand the effects of chemical composition, particle size distribution and processing parameters on ensuing physical, mechanical and corrosion properties and microstructure in comparison …

Low Temperature Desiccants In Atmospheric Water Generation., Sunil Gupta

Electronic Theses and Dissertations

Surging global water demand as well as changes to weather patterns and over exploitation of natural water sources, such as ground water, has made potable water a critical resource in many parts of the World already – one rapidly heading towards a crisis situation. Desalination has been adopted as a solution – this is however energy intensive and impractical for most of the developing countries - those most in need of water. A renewable source of energy is solar thermal and solar photovoltaic. A plentiful source of water is the humidity in the atmosphere. This research is to push the …

Feasibility Of Hybrid Thermoplastic Composite-Concrete Load Bearing System, Camerin M. Seigars

Electronic Theses and Dissertations

Thermoplastic composites have many advantages over thermoset composites such as being recyclable, rapidly manufacturable, and more impact resistant. The goal of this thesis is to assess the feasibility of using thermoplastic composites in structural applications through literature review, mechanical testing, design of a load-bearing hybrid composite-concrete structures, and the implementation of thermoplastic composites for tensile reinforcement of concrete. The study had four objectives covering the stated goal.

1. Conduct a literature review to direct thermoplastic material selection
2. Characterize thermoplastic material mechanical properties using standardized mechanical testing
3. Design a hybrid composite-reinforced concrete beam, and
4. Develop thermoplastic shear connectors to develop composite action …

Performance Test And Numerical Simulation Of An Adjustable Implant For Treating Vocal Fold Paralysis, Hai Zi

Electronic Theses and Dissertations

Unilateral vocal fold paralysis (UVFP) is one of the most common laryngeal diseases that affect human voice and speech production. It often causes incomplete glottal closure, resulting in voice symptoms including hoarseness, voice fatigue and increased voice effort. One common treatment of UVFP is Thyroplasty Type I, which uses a thyroplasty implant to medialize the paralyzed vocal fold and restore the normal vibration of the vocal fold. However, the surgical outcome is extremely sensitive to the size and shape of the implant. Currently, modifications in the implant size and shape rely upon surgical intuition and experience. The level of voice …

Large Scale Cryogenic Storage With Active Refrigeration, Adam Swanger

Electronic Theses and Dissertations

Storage and transfer of cryogenic liquefied gases on volume scales from under 10 liters for lab use, up to hundreds of millions of liters for industrial applications is of paramount importance across a vast range of industries. Traditionally, these commodities have been stored at or near the normal boiling point due to relative ease of operation and safety-related considerations; however, this also means that some percentage will always be lost due to environmental heat leaking into the vessel and causing boiloff. These losses become more concerning as scales increase, and are of particular importance for high-cost commodities such helium and …

Selecting The Most Effective Energy Modeling Tool Based On A Project Requirement, Sodiq Akande

Electronic Theses and Dissertations

Building energy usage can be derived and controlled by performing building energy modeling. BEM can be performed using numerous software tools such as DesignBuilder, OpenStudio, EnergyPlus etc. These modeling tools can be sorted into three different modeling categories: Black-box, Gray-box and White-box. It is important for a modeler to be able to quickly select the proper tool from the proper category to meet the need of the project. To validate the method of categorizing tools, the three models generated using tools from each category and the modeling outputs required were compared. Each model was designed to estimate the amount of …

Material-Process-Property Relationships Of 17-4 Stainless Steel Fabricated By Laser-Powder Bed Fusion Followed By Hot Isostatic Pressing., Harish Irrinki

Electronic Theses and Dissertations

17-4 PH stainless steel is commonly used in medical, tooling, automotive, chemical and aerospace industries due to its excellent strength and corrosion properties. Additive manufacturing processes such as laser-powder bed fusion (L-PBF) have gained attention and importance due to the potential to produce complex-shaped three-dimensional parts for various industries. In order to manufacture three-dimensional components from 17-4 PH stainless steel powder using L-PBF, it is critical for design and manufacturing engineers to have an awareness of various material options and corresponding processing and post-processing conditions to obtain useful mechanical properties from the process. The goal of this dissertation is to …

High Dynamic Range Optical Devices And Applications., Elijah Robert Jensen

Electronic Theses and Dissertations

Much of what we know about fundamental physical law and the universe derives from observations and measurements using optical methods. The passive use of the electromagnetic spectrum can be the best way of studying physical phenomenon in general with minimal disturbance of the system in the process. While for many applications ambient visible light is sufficient, light outside of the visible range may convey more information. The signals of interest are also often a small fraction of the background, and their changes occur on time scales so quickly that they are visually imperceptible. This thesis reports techniques and technologies developed …

Microstructure And Mechanical Properties Of Selective Laser Melted Superalloy Inconel 625., Md Ashabul Anam

Electronic Theses and Dissertations

Selective Laser Melting (SLM), a powder based Additive Manufacturing (AM) process, has gained considerable attention in the aerospace, biomedical and automotive industries due to its many potential benefits, such as, capability of fabricating complex three-dimensional components, shortened design to product time, reduction in process steps, component mass reduction and material flexibility. This process uses metallic powder and is capable of fabricating complex structures with excellent microstructure which make SLM not only an improvement over other manufacturing processes but also innovative material processing technology. Inconel 625, a nickel-based super alloy is widely popular in aerospace, chemical and nuclear industries. This alloy …

Thermodynamic Modeling And Transient Simulation Of A Low-Pressure Heat Recovery Steam Generator Using Siemens T3000, Andres Caesar

Electronic Theses and Dissertations

With world energy consumption rising, and nonrenewable energy resources quickly depleting, it is essential to design more efficient power plants and thereby economically utilize fossil fuels. To that end, this work focuses on the thermodynamic modeling of steam power systems to enhance our understanding of their dynamic and transient behavior. This thesis discusses the physical phenomena behind a heat recovery steam generator (HRSG) and develops a mathematical description of its system dynamics. The model is developed from fundamentals of fluid dynamics, phase change, heat transfer, conservation laws and unsteady flow energy equations. The resulting model captures coupled physical phenomena with …

Temperature Effects On Helium Filled Soap Bubble Particle Tracking Velocimetry., Michael C. Blum

Electronic Theses and Dissertations

Helium Filled Soap Bubble (HFSB) Particle Tracking Velocimetry (PTV) methods are becoming increasingly popular as they provide a low cost, safe option for reliable flow visualization. Several studies have been conducted to understand the accuracy of such systems under normal temperatures and pressures; however, no such studies to date have examined accuracy of HFSB PTV at high temperatures. The goal of this study is to characterize the capability of HFSB PTV methods to visualize air flow through a rectangular duct at elevated temperature. A heated wind tunnel was designed to heat up to 150 m³/h of 25 °C …

Modeling And Validations Of Control Parameters For Material Extrusion-Based Additive Manufacturing Of Thixotropic Aluminum Alloys., Lars Herhold

Electronic Theses and Dissertations

Additive Manufacturing (AM) with metals has been accomplished mainly through powder bed fusion processes. Initial experiments and simulations using Material Extrusion Additive Manufacturing (MEAM) have been performed by various researchers especially using low melting alloys. Recently Stratasys Inc. submitted a patent application for the use of their Material Extrusion technology also called Fused Deposition Modeling (FDM) where they describe the process using thixotropic semi-solid alloys. Currently this process using semi-solid, engineering type alloys such as A356 or THIXALLOY 540 aluminum have not been researched to evaluate the control parameters. This research combines the in-depth knowledge of applying thixotropic semi-solid aluminum …

Translating Data From The Laboratory Into Simulation: A Computational Framework For Subject-Specific Finite Element Musculoskeletal Simulation, Donald R. Hume

Electronic Theses and Dissertations

Computational modeling is a powerful tool which has been used to inform decisions made by engineers, scientists, and clinicians for decades. Musculoskeletal modeling has emerged as a computational modeling technique used to understand the interaction between the body and its surroundings. There are several common approaches used for musculoskeletal modeling which take advantage of different model formulations to obtain information of interest. Unfortunately, models with different joint formulations inherit disparities in representations of ligament, muscle, and cartilage at joints of interest. These differences affect the way the joint functions and limit the insight it provides through computational analysis. Musculoskeletal models …

Tooling For Injection Molding Using Laser-Powder Bed Fusion., Mohith Ram Buxani

Electronic Theses and Dissertations

Laser-Powder Bed Fusion (L-PBF) has been considered for some time by the injection molding industry for the fabrication of tooling for injection molding in order to address large lead times and costs for tool-making. Computer-aided simulations are also routinely used to evaluate new part and mold designs as well as understanding the effects of material compositions and processing conditions on part quality and overall productivity. However, there remains a significant need to integrate the perspectives from injection molding, 3D printing, metal powders, and component design and process simulation to better utilize LPBF for fabricating tooling required for injection molding. The …

Microwave Acoustic Saw Resonators For Stable High-Temperature Harsh-Environment Static And Dynamic Strain Sensing Applications, Anin K. Maskay

Electronic Theses and Dissertations

High-temperature, harsh-environment static and dynamic strain sensors are needed for industrial process monitoring and control, fault detection, structural health monitoring in power plant environments, steel and refractory material manufacturing, aerospace, and defense applications. Sensor operation in the aforementioned extreme environments require robust devices capable of sustaining the targeted high temperatures, while maintaining a stable sensor response. Current technologies face challenges regarding device or system size, complexity, operational temperature, or stability.

Surface acoustic wave (SAW) sensor technology using high temperature capable piezoelectric substrates and thin film technology has favorable properties such as robustness; miniature size; capability of mass production; reduced installation …

Ultrasonic Nondestructive Evaluation Of Metal Additive Manufacturing., Venkata Karthik Nadimpalli

Electronic Theses and Dissertations

Metal Additive Manufacturing (AM) is increasingly being used to make functional components. One of the barriers for AM components to become mainstream is the difficulty to certify them. AM components can have widely different properties based on process parameters. Improving an AM processes requires an understanding of process-structure-property correlations, which can be gathered in-situ and post-process through nondestructive and destructive methods. In this study, two metal AM processes were studied, the first is Ultrasonic Additive Manufacturing (UAM) and the second is Laser Powder Bed Fusion (L-PBF). The typical problems with UAM components are inter-layer and inter-track defects. To improve the …

Materials Design With Polylactic Acid-Polyethylene Glycol Blends Using 3d Printing And For Medical Applications., Jeremiah R. Bauer

Electronic Theses and Dissertations

This thesis is an examination of two material systems derived from polylactic acid (PLA) and polyethylene glycol (PEG). PLA is a polymer commonly sourced from renewable sources such as starches and sugars. It is a relatively strong, biodegradable polymer, making it ideal for use in the body. Even though it has a relative high strength, PLA is also brittle leading to the use of plasticizers to increase flexibility. One such plasticizer is PEG, which is a material that can exist at room temperature as either a thin liquid, or a hard waxy solid depending on the molecular weight. The first …

Nondestructive Testing Methods Aided Via Numerical Computation Models For Various Critical Aerospace Power Generation Systems, Peter Warren

Electronic Theses and Dissertations

A current critical necessity for all industries which utilize various equipment that operates in high temperature and extreme environments, is the ability to collect and analyze data via non destructive testing (NDT) methods. Operational conditions and material health must be constantly monitored if components are to be implemented precisely to increase the overall performance and efficiency of the process. Currently in both aerospace and power generation systems there are many methods that are being employed to gather several necessary properties and parameters of a given system. This work will focus primarly on two of these NDT methods, with the ultimate …

A Localized Blended Rbf Collocation Method For Effective Shock Capturing, Michael Harris

Electronic Theses and Dissertations

Solving partial differential equations (PDEs) can require numerical methods, especially for non-linear problems and complex geometry. Common numerical methods used today are the finite difference method (FDM), finite element method (FEM) and the finite volume method (FVM). These methods require a mesh or grid before a solution is attempted. Developing the mesh can require expensive preprocessing time and the quality of the mesh can have major effects on the solution. In recent years, meshless methods have become a research interest due to the simplicity of using scattered data points. Many types of meshless methods exist stemming from the spectral or …

Flutter Stability Of Shrouded Turbomachinery Cascades With Nonlinear Frictional Damping, Alex Torkaman

Electronic Theses and Dissertations

Prediction of flutter in shrouded turbomachinery cascades is difficult due to i) coupling of aerodynamic drivers and structural dynamics of the cascade through shrouds, and ii) presence of nonlinear dry friction damping as a result of relative motion between adjacent shrouds. An analytical framework is developed in this dissertation to determine flutter stability of shrouded cascades with consideration of friction damping. This framework is an extension to the well-established energy method, and it includes all contributing factors affecting stability of the cascade such as aerodynamic excitation and the stabilizing effects of dry friction damping caused by nonlinear contact forces between …

Adiabatic Film Cooling Effectiveness Of A Transpiration-Cooled Leading Edge Fabricated By Laser Additive Manufacturing, Luisana Calderon

Electronic Theses and Dissertations

Laser additive manufacturing (LAM) is an emerging technology capable of fabricating complex geometries not possibly made by investment casting methods for gas turbine applications. LAM techniques consist of building parts in a layer-by-layer process by selectively melting metal powders. In the present study, a mock leading edge segment of a turbine blade fabricated by LAM of Inconel 718 powders is investigated. For this particular design, the traditional showerhead film cooling holes have been replaced by two strips containing engineered-porous regions with the purpose of simulating the effect of transpiration cooling. Transpiration cooling has been considered a promising external convective cooling …

Experimental Investigation Of Advanced Ignition Systems For High Efficiency Combustion, Bader Almansour

Electronic Theses and Dissertations

Consumption of fossil and bio-derived fuels is growing due to energy demands associated with increase in population and standard of living across the globe. Power generation and transportation sectors are the primary two sources of fuel consumption, which have raised the demand for crude oil and led to serious environmental pollution issues. This demand for energy forced various government agencies to strengthen the allowable exhaust pollutant concentration limits. Recently, CO, CO2, particulate matter, and nitrogen oxides (NOx) emission restrictions have become more stringent to the extent that engines must operate at higher energy densities and efficiencies. Towards this goal, this …

Energy-Optimal Guidance Of An Auv Under Flow Uncertainty And Fluid-Particle Interaction, Demuni Singith De Zoysa Abeysiriwardena

Electronic Theses and Dissertations

The work presented gives an energy-optimal solution to the guidance problem of an AUV. The presented guidance methods are for lower level control of AUV paths, facilitating existing global planning methods to be carried out comparatively more efficiently. The underlying concept is to use the energy of fluid flow fields the AUVs are navigating to extend the duration of missions. This allows gathering of comparatively more data with higher spatio-temporal resolution. The problem is formulated for a generalized two dimensional uniform flow field given a fixed final time and free end states. This allows the AUVs to navigate to certain …

Turbulent Flame-Vortex Dynamics Of Bluff-Body Premixed Flames, Marissa Geikie

Electronic Theses and Dissertations

This study explores the effects of turbulence and pressure-gradient tailoring on the turbulent flame and vorticity transport mechanisms of premixed flames. A turbulent premixed flame stabilized by a bluff-body in a high-speed combustor is used for the investigation. The combustor pressure gradient is altered using a variable-geometry test section. The turbulence within the combustor is controlled using a custom-designed, supersonic variable-turbulence generator. The turbulent flame-flow field is measured and characterized using simultaneous high-speed particle imaging velocimetry (PIV) and CH* chemiluminescence. The flame-vortex dynamics of the turbulent flame are analyzed using a Lagrangian tracking methodology. Lagrangian fluid elements (LFEs) are tagged …

Bio-Inspired Visual Servo Control Of A Picking Mechanism In An Agricultural Ground Robot, Sinem Gozde Defterli

Electronic Theses and Dissertations

For a recently constructed disease detection agricultural ground robot, the segregation of unhealthy leaves from strawberry plants is a major task of the robot's manipulation subsystem in field operations. In this dissertation, the motion planning of a custom-designed picking mechanism in the ground robot's subsystem is studied in two sections. First, a set of analytical, suboptimal semi-analytical and numerical algorithms are studied to solve the inverse kinematics problem of the handling mechanism in firm circumstances. These premeditated approaches are built on the computation of the joint variables by an identified 3D position data of the target leaf only. The outcomes …

Navigation Of An Autonomous Differential Drive Robot For Field Scouting In Semi-Structured Environments, Douglas Freese

Electronic Theses and Dissertations

In recent years, the interests of introducing autonomous robots by growers into agriculture fields are rejuvenated due to the ever-increasing labor cost and the recent declining numbers of seasonal workers. The utilization of customized, autonomous agricultural robots has a profound impact on future orchard operations by providing low cost, meticulous inspection. Different sensors have been proven proficient in agrarian navigation including the likes of GPS, inertial, magnetic, rotary encoding, time of flight as well as vision. To compensate for anticipated disturbances, variances and constraints contingent to the outdoor semi-structured environment, a differential style drive vehicle will be implemented as an …

Investigation Into The Feasibility Of Adding Turbulators To Rocket Combustion Chamber Cooling Channels Using A Conjugate Heat Transfer Analysis, Tyler Buchanan

Electronic Theses and Dissertations

A conjugate heat transfer analysis will be carried out to simulate an 89 kN thrust chamber hydrogen cooling channel, to determine the feasibility of adding turbulators to the combustion chamber cooling channels at various parameters such as angle, pitch, and height of the turbulator. An existing regeneratively cooled chamber environment is simulated and used as a baseline case to be compared against. The new design includes using ribbed turbulators or delta wedges in the cooling channels to increase the heat transfer on the channel hot wall (wall adjacent to the hot gas wall) and on the two channel sidewalls. With …

Mechanisms Of Flame Extinction For Bluff Body Stabilized Flames With Influences Of Pressure Gradient Tailoring, Anthony Morales

Electronic Theses and Dissertations

Flame extinction continues to hinder the performance of combustion technologies used in propulsion systems and power generating turbomachinery. Within these applications, there is a crucial need to improve energy output while minimizing harmful environmental impacts. Lean combustion helps attain these goals by minimizing fuel costs and reducing NOx emissions. However, operating at lean conditions increases the likelihood of flame extinction; the flame becomes more susceptible to hydrodynamic instabilities which can induce global blowout and termination of the combustion process. The work in this thesis is focused on identifying the mechanisms of flame extinction and controlling these mechanisms via pressure gradient …